Valu Builds for Rigid Flex

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Eric Watson
8 years ago
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1 s for Rigid Flex Stable, robust builds for cost effective rigid flex We have gathered a set of low cost standard materials, with yield friendly design guidelines, to produce a cost effective rigid flex solution for PWB designers who are new to rigid flex, or need a value solution to their electronic packaging needs Committed to Reliability & Relationships

cost effective rigid flex solution for PWB designers who are new to rigid flex, or need a

2 Valu For Our Customers Low cost rigid flex nominal 35, or less, per square inch per layer, versus 45 Simple solution Increased manufacturing yield One board electronic packaging no connectors to fail Thinner, less weight, and form fitting electronics Faster production times Easy, low risk entry point for those new to rigid flex Stepping stone to more advanced rigid flex design Comprehensive solution RA wrought foil, rather than ED, for maximum endurance life in dynamic flex UL 94V0 approved RoHS compliant Polyimide for lead free assembly One solution dynamic or flex to install applications Seven layups Available 4 Layer 6 Layer 6 Layer with quad flex 6 Layer with 2 doublets 8 Layer 8 Layer with quad flex 8 Layer with 2 doublets 10 Layer 10 Layer with quad flex 10 Layer with 2 doublets Certification IPC Class I, II and III MIL-PRF-31032, Mil-P Low Cost Building Blocks Items may be substituted with similar IPC certified materials Adhesiveless flex.002 H/H Adhesiveless flex.002 1/1.002 coverlayer.001 Kapton/.001 adhesive 1080 no flow prepregs.005 core H/H.005 core 1/1 ½ oz copper foil 1 oz copper foil Design Rules Thickness tolerance: ± 10% Line spacing: / and greater Conventional Vias: drilled and greater Pad size: drilled via Copper plate: minimum in hole Mechanical dimension tolerance: ± Feature to edge distance: min Feature to rigid/flex transition: min Feature to routed profile tolerance: ± Feature to flex profile laser tolerance: ± All flex arms must terminate in rigid area (no scribe and break) No fillets (beading at rigid/flex interface) Hole prep: desmear no 3 point etchback 25% or less X outs per array Panel size: 18 by 24 Minimum quantity: 100 panels Pad finish: ENIG or HASL Soldermask: Taiyo Electrically tested and certified DRC run on your data prior to build Cost adders: Controlled impedance Laser, blind, buried or filled vias Button plating Laser profiling Probe and high pot testing Possible one time tooling charges: NRE Electrical Test Fixture

solution RA wrought foil, rather than ED, for maximum endurance life in dynamic flex UL 94V0 approved RoHS compliant Polyimide for lead free assembly One solution dynamic or flex to install

3 4 Layer Total Thickness w/ 1/2 oz Copper 4 adder for 1 oz Copper Total Thickness w/ 1 oz Copper 6 Layer H/H Core Total Thickness w/ 1/2 oz Copper 4 adder for 1 oz Copper Total Thickness w/ 1 oz Copper

024 Total Thickness w/ 1 oz Copper 6 Layer 2 2 2 2 H/H Core 0.

4 6 Layer Quad Flex Flame Retarded Bondply Total Thickness w/ 1/2 oz Copper 8 adder for 1 oz Copper Total Thickness w/ 1 oz Copper Flexible composite thickness x 12 Rule of thumb min. bend radius Min. bend radius for 1/2 oz flex area Min. bend radius for 1 oz flex area 6 Layer Two Doublet Flex Total Thickness w/ 1/2 oz Copper 8 adder for 1 oz Copper Total Thickness w/ 1 oz Copper

0138 Flexible composite thickness x 12 Rule of thumb min. bend radius 0.1656 Min.

5 8 Layer H/H Core Total Thickness w/ 1/2 oz Copper 4 adder for 1 oz Copper Total Thickness w/ 1 oz Copper 8 Layer Quad Flex H/H Core Flame Retarded Bondply Total Thickness w/ 1/2 oz Copper 8 adder for 1 oz Copper Total Thickness w/ 1 oz Copper Flexible composite thickness x 12 Rule of thumb min. bend radius Min. bend radius for 1/2 oz flex area Min. bend radius for 1 oz flex area

0404 Total Thickness w/ 1/2 oz Copper 8 adder for 1 oz Copper 0.0432 Total Thickness w/ 1 oz Copper 0.

6 8 Layer Two Doublet Flex H/H Core Total Thickness w/ 1/2 oz Copper 8 adder for 1 oz Copper Total Thickness w/ 1 oz Copper 10 Layer PC /L24 IPC /L42 PC /L24 IPC /L42 Photoimagable Soldermask H/H Core Total Thickness w/ 1/2 oz Copper 4 adder for 1 oz Copper Total Thickness w/ 1 oz Copper

0492 Total Thickness w/ 1 oz Copper 10 Layer 2 0.

7 10 Layer Quad Flex H/H Core Flame Retarded Bondply Total Thickness w/ 1/2 oz Copper 8 adder for 1 oz Copper Total Thickness w/ 1 oz Copper Flexible composite thickness x 12 Rule of thumb min. bend radius Min. bend radius for 1/2 oz flex area Min. bend radius for 1 oz flex area 10 Layer Two Doublet Flex H/H Core Total Thickness w/ 1/2 oz Copper 4 adder for 1 oz Copper Total Thickness w/ 1 oz Copper

8 PCi Certifications: Military Performance Spec Mil-PRF Military Flexible Circuits Certification Mil-P Registered with US Department of State for ITAR compliance, Code M13523 US and Canada Joint Certification Number ISO 9001:2008 from Det Norske Veritas The most extensive UL Qualification for Rigid Flex in the World - file number E67398 Federal Tax ID: UL File Number: E67398 Mil Cage Code: SIC Code: 3672 NAICS Code: Producer Price Index Product Code: Commodity Code: Duns Number: PCi Sales and Engineering Contacts: Bob Burns National Sales and Marketing Bburns@PrintedCircuits.com Tel: Matt Tannehill Sales Engineering MCT@PrintedCircuits.com Tel: Committed to Reliability & Relationships

Number: E67398 Mil Cage Code: 65114 SIC Code: 3672 NAICS Code: 334412 Producer Price Index Product Code: 334412334412 Commodity Code: 1784901 Duns Number: 08-611-5615 PCi Sales and Engineering

PCi Valu Builds for Rigid Flex

PCi Valu Builds for Rigid Flex Stable, robust builds for cost effective rigid flex. PCi Valu Builds Overview Valu Builds are a set of low cost materials, with yield friendly design guidelines, to produce