MANUAL Operator Panel (OP) INADCO Densimeter Z:\Documenten\SG-bepaler\Handleiding\eng\OP panel DENSIMETER v3_2.doc Page 1 of 22
PLEASE NOTICE To make changes in the settings, you need a password in most cases. Once entered, you can change ALL settings, also the ones that are never allowed to change. 5 Minutes after the last alteration, the Operator Panel logs out automatically, so that no accidental changes can be made any more. Z:\Documenten\SG-bepaler\Handleiding\eng\OP panel DENSIMETER v3_2.doc Page 2 of 22
Main Menu Order nr. : Item number. : Order nr. : Enter here your order number. Item number: Enter here your item number. Next Screen F4 To next screen Pic_1 C.. B...ton D... Da. kg/l Order: calib fill data sys C: Actual weight in cylinder [kg] B: Weight from weighing belt or weighing bridge [tons] (if applicable) D: Last determine Bulk-Density [kg/l] Da.: Average Bulk-Density [kg/l] in actual batch Order: This is the order number (if applicable) F1 F2 F3 F4 To screen calib (pic_15) To screen fill (pic_3) To screen data (pic_4) To screen sys (pic_5) Pic_3 C.. B. ton D... Da. kg/l EN volume:.. m3 M/A emerg sett i/o F1 F2 F3 F4 To screen M/A (pic_15) To screen emergency (pic_6) To screen settings (pic_7) To screen data-upload (pic_24) C: Actual weight in cylinder [kg] B: Weight from weighing belt or weighing bridge [tons] D: Last determined Bulk-Density [kg/l] Da.: Average Bulk-Density [kg/l] in batch EN: total loaded EN cubic meters [m3] Z:\Documenten\SG-bepaler\Handleiding\eng\OP panel DENSIMETER v3_2.doc Page 3 of 22
Pic_4 Data data saved com reset info set F1 To screen com (pic_22) F2 Reset all data F3 To screen info (pic_9) F4 To screen saved-settings (pic_25) Pic_5 System menu pw d/t alarm soft F1 To screen PW (pic_13) F2 To screen D/T (pic_14) F3 To screen alarm (pic_20) F4 To screen soft (pic_12) Pic_6 C.. B. ton D... Da. kg/l EN volume:.. m3 rev load F1 F2 C: Actual weight in cylinder [kg] B: Weight from weighing belt or weighing bridge [tons] D: Last determined Bulk-Density [kg/l] Da.: Average Bulk-Density [kg/l] of batch EN: total loaded EN m3 Rotate arm towards Reversal position. Rotate arm towards Loading position Z:\Documenten\SG-bepaler\Handleiding\eng\OP panel DENSIMETER v3_2.doc Page 4 of 22
Pic_7 0000 0000 0000 0000 0000 Incr. kg * * 0000 left.. kg 2 arm cyl time sign 00 00: Grafcet. The rightmost zero is M2.0, the leftmost zero is 3.7 Incr: Increase of Weight before scraping of. *(left): Shows measurement is Invalid. (O) *(right): Shows measurement is Valid. (G) left: Increase of Weight after scraping of 2: Full detection counter. Increases every time the cylinder has been detected full. F1 F2 F3 F4 To screen arm (pic_10) To screen cylinder (pic_11) To screen time (pic_17) To screen signals. (pic_16) Pic_8 Communicat.Incoming Actual state :. Refresh com com 7+ sec on off F3 F4 Actual state: Switch Communication to ON Switch Communication to OFF Actual mode of the incoming Communication ` (between Belt-weighing unit and PLC) Pic_9 Data Saved Use arrow keys up and down for Viewing parameters Start screen. Use the arrow key Up or Down to go to the following screen. Total Cycles: Total Measure: Total Batches: Total Retries: Total Skid: Total cycles: Total measure: Total batch: Total retries: Total skid: Total of cycles. Total of measurements. Total of batches that are measured. Total of retries Total of Skids that have occurred. Z:\Documenten\SG-bepaler\Handleiding\eng\OP panel DENSIMETER v3_2.doc Page 5 of 22
Pic_10 Settings Arm Use arrow keys up and down for Viewing parameters Start screen. Use the arrow down to go to the next screen. Actual pos.arm: Actual pos. arm: Actual position of the arm at that moment LimitUnloading: Value of the maximal stand of de arm LimitUnloading {3500} direction Reversalposition. Margin: {595} MARGIN: Set the Margin of LimitUnloading. unlo load go copy Actual pos.arm: Actual pos. arm: Actual position of the arm at that moment. LimitLoading Pos: Value of the maximal reachable position of LimitLoadingpos:{400} de arm Margin: {450} in direction Loadingposition. unlo load go copy Margin: Set the Margin of LimitLoadingpos. Actual pos.arm: Actual pos. arm: Actual position of the arm at that moment. Loading Pos.: The position on which the Densimeter Loading Pos.: {500} takes the samples of the product. Margin: {600} Margin: Set the Margin of Loading position unlo load go copy Actual pos.arm: Actual pos. arm: Actual position of the arm at that moment. Reversal Pos.: The position on which the Densimeter will Reversal Pos.: {2675} decelerate before reversing the arm to the Margin: {1000} Loadingpos. unlo load go copy Margin: Set the Margin of Reversal position Actual pos.arm: Actual pos. arm: Actual position of the arm at that moment. CheckIncrease Pos.: The position where the Densimeter checks CheckIncr Pos:{2850} increment of weight before scraping of. Margin: {1000} Margin: Set the Margin of Check Increase position unlo load go copy Z:\Documenten\SG-bepaler\Handleiding\eng\OP panel DENSIMETER v3_2.doc Page 6 of 22
Actual pos.arm: Actual pos. arm: Actual position of the arm at that moment. CheckFull Pos.: The position where the Densimeter checks CheckFull Pos.:{2000} increment of weight after scrapping of. Margin: {200} Margin: Set the Margin of Check Increase Pos. unlo load go copy Actual pos.arm: StartUnloPos.:{3043} unlo load go copy Actual pos.arm: StartlUnlo Pos.: Actual position of the arm at that moment. The position where the bottom of the Densimeter starts to be opened =. StartlUnloPos. Actual pos.arm: Actual pos. arm: Actual position of the arm at that moment. StopUnlo Pos.: The position on which the Densimeter is fully StopUnloaPos.:{3250} opened. Margin: {845} Margin: Set the Margin of Stop Unloading Position. unlo load go copy Actual pos.arm: Actual pos. arm: Actual position of the arm at that moment. Leakdetection.: The position where the Densimeter checks Leakdetection.:{1900} for leaking. Margin: {200} Margin: Set the Margin of leak detection. unlo load go copy Pos. switch in the Flow: The position where the bottom of the Densimeter starts to be opened. (Input I 1.4 =will become low) Correction factor Set the Margin of Correction Cooling: {1.01} At cooling stands the maximum value. At heating stands the minimum value. Heating: {0.99} F1: Press this button to move the arm into the direction of the Unloading Position. F2: Press this button to move the arm into the direction of the Loading Position. F3: Press this button to move the arm to the position shown on the screen. F4: Press this button to take over the actual value. Z:\Documenten\SG-bepaler\Handleiding\eng\OP panel DENSIMETER v3_2.doc Page 7 of 22
Pic_11 Settings cylinder Use arrow keys up and down for viewing parameters Cylinder Full Max. Incr.: {0.25} kg After scraping of Full is {2} x below. Material Filling Min. Incr.: {0.35} kg before scraping of Start screen. Use the arrow keys for scrolling up and down. Max. Incr.: Set the max value for which the increment weight is valid for a full-detection. Full is x below: Set the value of how many times a full-detection is necessary Set the value on which the increment of weight is valid for filling the cylinder. Skid-detection Arm Min. {10} Pulses per 0,5 second on energizing Accretiondetection. Max. above 0 kg. Warning.: {0.500} kg Blockage. {0.999} kg Retries. Number of retries when blocked : {3} Set the value of how many pulses there are necessary before making Skid-alarm. If this value will not be reached a Skid-alarm will be generated on the display. Set the values for Accretion. At Warning the Densimeter keeps working At Blockage the Densimeter will stop Set the value of how many times the arm may try to reach the desired position. When this value will be reached a message will be generated and the Densimeter will stop. Leakdetection Allowed: {0,5 }kg Set the value of allowed Leakage. Volume Cylinder: 20,0 litre Volume of the Cylinder of the Densimeter. Z:\Documenten\SG-bepaler\Handleiding\eng\OP panel DENSIMETER v3_2.doc Page 8 of 22
Pic_12 System software on off rec- lang line line eive uage F1 Switch System on-line. F2 Switch System off-line. F3 Switch OP ready for transfer program. F4 To screen Language (pic_31) Pic_13 Password menu log log in off edit F1 Log in. F2 Log off. F3 Change of password. (system screen) Pic_14 Change date and Time d/t F1 Adjustment of date and time (system screen) Pic_15 C.. B. ton C: Actual weight in Cylinder [kg]. B: Weight from weighing belt of weighing bridge [tons]. D... Da. kg/l D: Last determined Bulk Density [kg/l]. EN:.. m3 M: Auto Da.: Average Bulk Density [kg/l] of this batch. man cycle EN: Total loaded volume (m3). M: Mode of operation of the Densimeter. F1 F2 Change of mode Manual/Auto If you press this button in Manual mode, the Densimeter will make one complete movement. Z:\Documenten\SG-bepaler\Handleiding\eng\OP panel DENSIMETER v3_2.doc Page 9 of 22
Pic_16 Setting Analog inputs Use arrow keys up an down for viewing parameters Analogue-Input Cyl Start screen. Use the arrow keys for scrolling up and down. Vav: Set the number of measurements for calculating an average. Spike: Set a filter for peaks in the weight of the cylinder. Vav : {1} Spike : {1} kg Filter AI-cylinder: {2} Raw AI-cylinder :... For explanation press [HELP] Analogue-Input Arm Set a filter for the Siwarex M weighing unit. Vgem: Set the number of measurements for calculating an average. Spike: Set a filter for peaks in the movement of the arm. Vav : {1} Spike : {1000} Spike plus : Spike plus: Counter of positive peaks Spike min : Counter of negative peaks Spike min : Diff. Act. : Actual difference between average signal and peak Diff. act. : Diff. Spike : Difference between average signal and last peak Diff. spike : Motion range Cyl. PLC : {0,4} kg Siwarex : PLC: Margin on determining No-motion for measure Cylinder Full used by the PLC Siwarex: Margin on determining No-motion for calculating Density Z:\Documenten\SG-bepaler\Handleiding\eng\OP panel DENSIMETER v3_2.doc Page 10 of 22
Pic_17 Settings Timers Use arrow keys up and down for viewing parameters Time needed for Emptying of the cylinder {2} s Time needed for closing the bottom of the cylinder {2} s Stand-still to define end-weight Start screen. Use the arrow keys for scrolling up and down. Set the time that is necessary for emptying the Cylinder completely. Set the time that is necessary as a delay for closing the bottom. Set the time the Densimeter determines no motion. After this time the end-weight will be determined. {2} s Start-signal NO Set the delay-time for starting and stopping the Densimeter. Keep in mind that when the Densimeter stops it empties the Cylinder. This sample must be transported also. start-delay: {2} s (Start -signal = I 1.1 terminal 7) stop-delay: {2} s Pause-signal NC restart-delay: {0} s Set the delay-time for starting the Densimeter again after a pausesignal. (Pause-signal = I 1.3 terminal 8) stop-delay Belt Set the delay-time for stopping the belt after the Densimeter has been come to stop. {30} sec Com. between weighing belt/bridge and Densimeter. refresh 7+ {3} sec Refresh: Set a Refresh-time for the communication with the Weighing belt or weighing bridge. Z:\Documenten\SG-bepaler\Handleiding\eng\OP panel DENSIMETER v3_2.doc Page 11 of 22
Motion time Cylinder PLC : {0,5} sec Siwarex : PLC: This is the time used to determine no-motion of the weighing signal of the Cylinder by the PLC Siwarex: This is the time used to determine no-motion of the weighing signal of the Cylinder by the Siwarex weighing processor.(read only) Pic_18 Cylinder :... kg CalWeight:{8.161} kg Cylinder: CalWeight: This is the actual Weight of the Cylinder This is the calibration weight used by you. empty cal F1 F2 Before calibration you have to confirm the Cylinder to be Empty When pressed Empty wait 10 sec. before putting the calibration-weight in the cylinder and push Cal Pic_19 Cylinder:.. kg Cylinder: This is the actual Weight of the Cylinder zero cal F1 Tare the cylinder. F2 To screen calibrate (pic_18) Pic_20 F1: history F2: actual F3: counter F4: clear F1 F2 F3 F4 Show all occurred alarms.(history) Show all actual alarms. Number of actual alarms. Deleting all occurred alarms. Z:\Documenten\SG-bepaler\Handleiding\eng\OP panel DENSIMETER v3_2.doc Page 12 of 22
Pic_21 Communication Out Act. state : {off} com com on off F3 F4 Act. state: Switch Communication to ON Switch Communication to OFF Actual state of Communication Outgoing between PLC en printer of PC Pic_22 Communication com com test test in out print com F1 To screen Cin (pic_8) F2 To screen Coff (pic_21) F3 To screen Printer test (pic_29) F4 Press here for putting data ready to send to computer for testing communication Z:\Documenten\SG-bepaler\Handleiding\eng\OP panel DENSIMETER v3_2.doc Page 13 of 22
Pic_24 Data-Upload Use arrow keys up and down for viewing parameters ANI:. Start screen. Use the arrow keys for scrolling up and down. ANI: Analogue value DI 0: 00000000 DI 1: 00000000 7 0 DI 0: DI 1: Digital Inputs Digital Inputs DO 0: 00000000 DO 1: 00000000 7 0 DO 0: DO 1: Digital Outputs Digital Outputs WN: Serialnr:. ID:. WN: Serialnr: ID: Weigher number Serial number of the memory card Identification WS: WS: Weighing scale AMA:. AMA: Max. value Analogue signal WST: 00000000 7 0 WST: Status Siwarex M Z:\Documenten\SG-bepaler\Handleiding\eng\OP panel DENSIMETER v3_2.doc Page 14 of 22
Pic_25 Saved settings. view save rest para F1 Save settings (pic_26) F2 Restore settings (pic_27) F4 View of saved settings. (pic_30) Pic_26 Are you sure you want to save the parameters? no yes F2 F3 Back to saved settings (pic_25) Saves all parameters. Pic_27 Are you sure you want to restore the parameters? no yes F2 F3 Back to saved settings (pic_25) Restore all saved parameters. Pic_29 Act. State Testprint : printer test test norm F1 F3 F4 Testprint: Printformat when sending data manually Press here to send manual data to the printer Press here to set the data as 1 string Press here to set the data as a label Z:\Documenten\SG-bepaler\Handleiding\eng\OP panel DENSIMETER v3_2.doc Page 15 of 22
Pic_30 View parameters Use arrow keys Up and down for viewing parameters Start screen. Use the arrow keys for scrolling up and down. LimitUnload.: LimitLoading: Loadingpos : Reversalpos. : CheckIncrpos : CheckFullPos : StartUnloPos : StopUnloPos : Leakdetection : Corr. Cooling : Corr. Heating : Max. increase : Counter Full: Min. Material: Min.pulseSkid: Warning: Blockage : Retries : Leak allowed : Vav cylinder : Spike Cyl : Filter AI-cyl : Vav_arm : Spike arm : Empty Cylinder : Close Bottom : Stand-still : Z:\Documenten\SG-bepaler\Handleiding\eng\OP panel DENSIMETER v3_2.doc Page 16 of 22
Start-delay : Stop-delay : Restart-delay : Com Refresh : Motion range : Motion time : Pic_31 Select Language Dutch Eng French F1 F2 F3 Set the language into Dutch Set the language into English Set the language into French Z:\Documenten\SG-bepaler\Handleiding\eng\OP panel DENSIMETER v3_2.doc Page 17 of 22
Layout Operator Panel Z:\Documenten\SG-bepaler\Handleiding\eng\OP panel DENSIMETER v3_2.doc Page 18 of 22
Alarms How to read in the alarm-history. Every time a error occurs an alarm will be generated. All these alarms will be kept in a alarmhistory. The alarm-history can be queried by pic_20, as long as the supply voltage in not removed. F1: history F2: actual F3: counter F4: clear To read the alarm-history press the function-button F1. Q-Gr/Nr 00/35 G on 01.01.95 00:00:13 Q-Gr/Nr 00/35 Q on 01.01.95 00:00:09 The screen you see now is similar like the one above, and let us see the last status of an alarm. The numbers 00 gives the alarm-group of the alarm and is always 00, the number 35 is the alarm-number. For a complete list of alarm-numbers and its explanation see next chapter. The letter behind the alarm-number gives the state of the alarm. The letter G means the alarm is no more present at the moment. The letter Q means the alarm is acknowledged. The letter K means the alarm is occurred. Under each alarm-group and alarm-number you can see the date and time of that alarmstate. This date and time is not the actual date and time but shows the relative time after the complete system was last powered up last time. Every time an alarm occurs a red light at the right of the function-key F4 will become visible. This light will go out when there are no more alarms present. That means if the light is on, there is still an alarm even if you don t see any alarm-text on the Operator Panel. To see the whole alarm-history use the arrow-keys up and down on the Operator Panel. To leave the alarm-history use the key ESC. Z:\Documenten\SG-bepaler\Handleiding\eng\OP panel DENSIMETER v3_2.doc Page 19 of 22
Example: When you want to start your machinery the Densimeter gives the alarm Densimeter in Manual mode; no Automatic start possible. (number 008) It is now important to know what caused this alarm. Therefore we look in the alarm-history what will look similar like the one below. Ack-Gr/No 00/008 Q Alarmnr. 8 is acknowledged On 01.01.95 05:15:14 Ack-Gr/No 00/008 G Alarmnr. 8 is going On 01.01.95 05:15:13 Ack/Gr-No 00/008 K Alarmnr. 8 occurred On 01.01.95 05:14:57 Ack-Gr/No 00/008 Q Alarmnr. 8 is acknowledged On 01.01.95 05:14:56 Ack/Gr-No 00/008 G Alarmnr. 8 is going On 01.01.95 05:14:06 Ack-Gr/No 00/008 K Alarmnr. 8 is occurred On 01.01.95 05:14:05 Ack/Gr-No 00/007 Q Alarmnr. 7 is acknowledged On 01.01.95 05:14:04 Ack-Gr/No 00/007 K Alarmnr. 7 is occurred On 01.01.95 05:13:50 Now we see that the reason of the alarms was alarm number 7. In the alarm-list you can see the explanation of this number. Now we know what caused the alarm and we can solve the problem. Alarm-number 7 means leakage, so it s possible that the bottom of the Densimeter isn t closed well. Z:\Documenten\SG-bepaler\Handleiding\eng\OP panel DENSIMETER v3_2.doc Page 20 of 22
Alarm-messages. Message 1. Message 2. Message 3. Message 4. Message 5. Message 6. Message 7. Message 8. Message 9. Message 10. Message 11. Message 13. Message 14. Message 15. Message 16. Message 17. Message 18. Message 19. Message 20. Message 21. Message 22. Message 29. Message 35. Message 36. Message 37. Message 38. Message 39. Message 40. Message 41. Message 42 Message 43 Message 44 Message 45 Message 46 Message 47 Message 48 Warning! Accretion in the Cylinder. Please clean. Alarm! Accretion in the Cylinder. Please clean. Error Frequency Converter. Skid of the arm has occurred, safety switch is off or fence is open Calibration not possible, Battery empty, Please call service! Leakage occurs: The Bottom of the Cylinder is not closed well. Densimeter in Manual mode; no Automatic start possible. Siwarex datenfehler, error no. Siwarex bedienfehler error no. Siwarex betriebsfehler error no. Error Siwarex Printer off-line or out of paper Error Ramsey Indicator: See display on Ramsey for error text Weigher in motion Loadingposition not reached CheckIncrposition not reached CheckFullposition not reached StopUnloposition not reached Leakageposition not reached Calculation not ready due to too many vibrations Densimeter in Manual mode; no Automatic start possible Main voltage was switched off Error Outgoing Communication Error Incoming Communication Error Communication with office (2 e serial channel) Spare db1.dbx254.6 Desirable EN Volume not entered Order number not entered Weigh bridge set to zero during measurement Wrong user code Desirable EN Volume not entered spare db1.dbx244.4 spare db1.dbx244.5 spare db1.dbx244.6 spare db1.dbx244.7 Z:\Documenten\SG-bepaler\Handleiding\eng\OP panel DENSIMETER v3_2.doc Page 21 of 22
Function Function Description Screen Key Data reset Reset of all Data 4 F2 Rev Rotate the arm to the reversal position 6 F1 Load Rotate the arm to the Loading position 6 F2 COMinON Turn communication inwards ON 8 F3 COMinOFF Turn communication inwards OFF 8 F4 COMoutON Turn communication outwards ON 21 F3 COMoutOFF Turn communication outwards OFF 21 F4 Unlo Rotate the arm to the Unloadingposition 10 F1 Load Rotate the arm to the Loading position 10 F2 Go Rotate the arm to the chosen position 10 F3 Copy Take over actual value 10 F4 On-line Put System on-line 12 F1 Off-line Put System off-line 12 F2 Receive Put System ready to download new data 12 F3 Language select language 12 F4 Log in Log in 13 F1 Log OFF Log off 13 F2 Edit Change Password 13 F3 D/T Adjustment of date and time 14 F1 Man/Auto Densimeter in manual or automatic 15 F1 Cycle Start 1 cycle 15 F2 Empty Densimeter is empty 18 F1 Cal Calibration-weight in the cylinder 18 F2 Zero Reset Zero point of the Densimeter 19 F1 History Call the alarm history 20 F1 Actual Call all active alarms 20 F2 Counter Number of the alarms 20 F3 Clear Reset the alarm history 20 F4 Save Save values 25 F1 Rest Restore values 25 F2 Yes Acknowledge 26 F3 27 F3 No Denial 26 F2 27 F2 Printer test Send file to the printer 29 F1 Test Send 1 string to the printer 29 F3 Norm Send label to the printer 29 F4 Dutch OP-language in Dutch 31 F1 Eng OP-language in English 31 F2 French OP-language in French 31 F3 Z:\Documenten\SG-bepaler\Handleiding\eng\OP panel DENSIMETER v3_2.doc Page 22 of 22