DYWIDAG GRP Anchors and Rock Bolts

DYWIDAG GRP Anchors and Rock Bolts

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Contents Introduction... 3 Fields of Application... 4 Main Advantages... 4 System Description... 4 System Components... 4 Specifications... 5 Technical Features... 6 Accessories... 6 Order Information... 7 Introduction GRP Anchors and Rock Bolts are used as an alternative to conventional ground control elements made of steel. Thanks to the rapid development of production technologies and a higher amount of mechanical excavation, GRP systems have gained importance in underground construction around the world. Fields of application of GRP Anchors and Rock Bolts range from cuttable rock bolts for underground coal mining or ground control for mechanical excavations to injection lances or forepoling. DYWIDAG-Systems International provides a diversified portfolio of GRP systems for various applications in Mining, Tunneling, and Civil Engineering which is completed by longtime experience in the production and application of GRP Anchors and Rock Bolts. 3

Fields of Application Rock reinforcement and rock support in underground excavation Mechanical excavations TBM, roadheaders, and continuous miners Cuttable ground control system for underground coal mining Injection lance for DYWI Inject Systems Forepoling element Tunnel portals and temporary rock reinforcement to be removed by excavators Ground stabilization in special foundations Main Advantages Lightweight system ensures an easy application in challenging conditions High tensile load-bearing capacity Tough and durable, yet easy to cut using mechanical excavators or shearers Enhanced corrosion resistance Anti-static components EX-proof system Tough and resistant threadform adjusted to the demands in surface and underground construction System Description Composite system consisting of high-strength glass fibers and high performance resin Bars manufactured according to the demanding requirements of the construction industry Available in different versions Type CS: fully threaded solid bars Type CH: fully threaded hollow bars Type CR: fully threaded self-drilling hollow bars with advanced, resistant composite structure Flat and round bars type MN Reinforcing bars and composite mesh Application in combination with concrete, cement grout, anchor mortar, or resin, depending on the application System Components Type CS Fully threaded solid GRP bar GRP plate GRP nut Type CH Fully threaded hollow bar GRP plate GRP nut Type CR Single-use drill bit different designs and dimensions available Fully threaded self-drilling hollow bar GRP plate GRP nut Flat and round bars type MN Flat or round GRP bar, optionally available with an angle cut on the far end and a driver tool adapter GRP plate, domed or square version Barrel and wedge anchorage 4

Specifications GRP Bars Type CS, CH, and RR No. Characteristic value/type 1) Symbol Unit CS20-190 CS25-350 CS32-560 CH25-250 CH32-350 CR32-340 1 Nominal diameter D a,nom [mm] 20 25 32 25 32 32 2 Nominal cross-section 2) S 0 [mm 2 ] 186 346 580 230 340 340 3 Nominal weight 2) m [kg/m] 0.56 0.90 1.30 0.64 0.95 0.95 4 Ultimate load bar 3) F m,s,nom [kn] 190 350 560 250 350 350 5 Ultimate strength bar 4) R m,s,nom [N/mm 2 ] 1,000 1,000 960 1,000 1,000 1,000 6 Elongation bar 5) A gt [%] 2.5 2.5 2.5 2.5 2.5 2.5 7 Shear force bar 5) F S,nom [kn] 90 160 230 110 140 140 8 Ultimate load bar-nut 6) F m,nut,nom [kn] 130 130 130 9 Ultimate load bar-coupling 6) F m,coupling,nom [kn] 160 160 160 10 Delivery lengths 7) L [m] 1.0-6.0 1.0-6.0 1.0-6.0 1.0-6.0 1.0-6.0 1.0-6.0 11 Color code bar Black Black Black Green Green Red 1) Status: 2012-08, note: all values are subject to change; other designs and dimensions available on request; corresponding plates according to manufacturer specifications 2) characteristic fractile value 3) calculated from the characteristic ultimate strength value and nominal weight, rounded 4) modulus of elasticity: 40,000 [N/mm²] 5) according to manufacturer specifications 6) nominal value ultimate system load: bar or hollow bar and nut 7) standard lengths max. 6 [m], customized length up to 11 [m] available on request GRP Accessories Type CS, CH, and RR Nr. Characteristic value/type 1) Symbol Unit CS20-190 CS25-350 CS32-560 CH25-250 CH32-350 CR32-340 1 Wrench size nut SW [mm] 36 41 46 41 46 46 2 Length nut L M [mm] 70 80 100 80 100 100 3 Weight nut G M [kg] 0.08 0.11 0.15 0.11 0.15 0.15 4 Article No. nut [ ] 206020051036 206120051041 206220051046 206420051041 206520051046 206720051046 5 Diameter plate D P [mm] 140 170 170 170 170 170 6 Height plate H P [mm] 34 46 46 46 46 46 7 Weight plate G P [kg] 0.36 0.54 0.54 0.54 0.54 0.54 8 Article No. plate [ ] 206040021014 206140021017 206240021017 206440021017 206540021017 206740021017 1) Status: 2012-08, note: all values are subject to change; other designs and dimensions available on request; corresponding plates according to manufacturer specifications GRP Round and Flat Bars Type MN Characteristic value/type 1) Symbol Unit MNR-200 MNR-250 MNR-280 MNR-440 MNF-280 MNF-320 MNF-360 Nominal diameter/dimensions D a,nom [mm] 16 19 20 25 40 x 7 40 x 8 40 x 9 Nominal weight 2) m [kg/m] 0.39 0.55 0.64 0.98 0.55 0.63 0.70 Ultimate load bar 2) F m,s,nom [kn] 200 250 280 440 280 320 360 Ultimate strength bar 3) R m,s,nom [N/mm²] 1,000 900 900 900 1,000 1,000 1,000 Elongation bar 4) A gt [%] > 4 > 2 Ultimate load anchorage 4) F m,a,nom [kn] 90 100 110 120 100 110 120 1) Status: 2012-08, note: all values are subject to change; other designs and dimensions available on request; corresponding plates according to manufacturer specifications 2) characteristic fractile value 3) modulus of elasticity: 40,000 [N/mm²] 4) according to manufacturer specifications 5

Technical Features Drill Bits The success of the installation depends on the selection of the proper drill bit Extensive drill bit portfolio for various ground conditions Optimized in terms of cuttability and drilling Adapted to the requirements of civil construction and underground Mining Further information on the characteristics and selection of drill bits is available in a separate DSI data leaflet for DYWI Drill Bits Article No. Description Article Code Design Thread 301080111XXX 301080121XXX Diameter Ø [mm] 1) ( XXX diameter Ø [mm]) 51 76 Cross drill bit, hardened Cross drill bit, with carbide inserts CB-Thread-D-HD R32 X X CB-Thread-D-HM R32 X X Accessories Steel accessories available on request GRP rebars Fully threaded solid GRP bar Threading according to the demands for concrete reinforcing elements Connectors depending on the application Reinforcing cages available on request 301080211XXX Button drill bit, hardened BB-Thread-D-HD R32 X X 301080221XXX Button drill bit, with carbide inserts BB-Thread-D-HM R32 X X 301080411XXX Arc-shaped drill bit, hardened AR-Thread-D-HD R32 X X 301080511XXX Arc-shaped drill bit, with carbide inserts AR-Thread-D-HM R32 X X 301080811XXX Arc-shaped button drill bit, hardened AB-Thread-D-HD R32 X 301080521XXX Arc-shaped button drill bit, with carbide inserts AB-Thread-D-HM R32 X 1) X-marked fields indicate standard drill bit types; other dimensions available upon request GRP Mesh GRP composite mesh Rock bolt mesh and rockfall nets available upon request Characteristic value/type 1) Symbol Unit CS15-130 CR20-250 Nominal diameter D a,nom [mm] 15 20 Nominal cross-section 2) S 0 [mm 2 ] 180 320 Nominal weight 2) m [kg/m] 0.36 0.65 Ultimate load bar 3) F m,s,nom [kn] 130 250 Ultimate strength bar 4) R m,s,nom [N/mm 2 ] 1,000 1,000 Elongation bar 5) A gt [%] 2.5 2.5 Shear force bar 5) F s,nom [%] 60 120 1) Status: 2012-08, note: all values are subject to change; other designs and dimensions available on request; corresponding plates according to manufacturer specifications 2) characteristic fractile value 3) calculated from the characteristic ultimate strength value and nominal weight, rounded 4) modulus of elasticity: 40,000 [N/mm²] 5) according to manufacturer specifications 6

Order Information 1) Article Description Notes 2) Article No. DYWIDAG GRP Solid Bar CS20-190, L = X,X00 [mm] 2060101910XX DYWIDAG GRP Solid Bar Nut CS20 206020051036 DYWIDAG GRP Solid Bar Plate CS20, d. 140 [mm] 206040021014 DYWIDAG GRP Solid Bar CS25-350, L = X,X00 [mm] 2061103510XX DYWIDAG GRP Solid Bar Nut CS25 206120051041 DYWIDAG GRP Solid Bar Plate CS25, d. 170 [mm] 206140021017 DYWIDAG GRP Solid Bar CS32-560, L = X,X00 [mm] 2062105610XX DYWIDAG GRP Solid Bar Nut CS32 206220051046 DYWIDAG GRP Solid Bar Plate CS32, d. 170 [mm] 206240021017 DYWIDAG GRP Hollow Bar CH25-250, L = X,X00 [mm] 2064102510XX DYWIDAG GRP Hollow Bar Nut CH25 206420051041 DYWIDAG GRP Hollow Bar Plate CH25, d. 170 [mm] 206440021017 DYWIDAG GRP Hollow Bar CH32-350, L = X,X00 [mm] 2065103510XX DYWIDAG GRP Hollow Bar Nut CH32 206520051046 DYWIDAG GRP Hollow Bar Plate CH32, d. 170 [mm] 206540021017 DYWIDAG GRP S-D Hollow Bar CR32-340, L = X,X00 [mm] 2067103410XX DYWIDAG GRP S-D Hollow Bar Nut CR32 206720051046 DYWIDAG GRP S-D Hollow Bar Steel Nut CR32-S 206720022046 DYWIDAG GRP S-D Hollow Bar Plate CR32, d. 170 [mm] 206740021017 1) Threadform according to ISO 10208 2) X,X... variable length; couplings available on request 7

Austria EMEA DYWIDAG-Systems International GmbH Alfred-Wagner-Strasse 1 4061 Pasching/Linz, Austria Phone +43-7229-610 49 0 Fax +43-7229-610 49 80 E-mail alwag@dywidag-systems.at www.alwag.com Argentina Australia belgium Bosnia and herzegovina Brazil Canada North America DSI Underground Systems Inc. 9786 S Prosperity Road West Jordan, UT 84081, USA Phone +1-801-973 7169 Fax +1-801-973 7172 E-mail dsiunderground@dsiunderground.com www.dsiunderground.com Chile Colombia C o s t a R i ca C r o at i a Czech republic Denmark South America DSI Chile Industrial Ltda. Las Encinas #1387, Valle Grande Lampa, Santiago de Chile, Chile Phone +56-2-596 96 20 Fax +56-2-596 96 69 E-mail informaciones@dywidag-systems.cl www.dsi-chile.com Egypt estonia Finland France Germany Greece APAC/ASEAN DYWIDAG-Systems International Pty. Ltd. 25 Pacific Highway Bennetts Green, NSW 2290, Australia Phone +61-2-49 48 90 99 Fax +61-2-49 48 99 56 E-mail dsi@dywidag.com.au www.dsiminingproducts.com/au GU A TEM A L A HONDUR A S Hong Kong Indonesia I ta ly J a pa n Korea Lebanon Luxembourg Ma l a y s i a Mexico Netherlands N o r way Oman Pa n a m a Pa r a g u a y Peru POL A ND Portugal Q ata r Sa u d i A r a b i a singapore S o u t h A f r i ca S pa i n Sweden Switzerland Ta i w a n Thailand Turkey "ALWAG" (AM 952/79), "AT" (AM 6138/2003), "AT-SYSTEM (AM 6139/2003), "DYWI " (4197869), "LSC" (AM 4326/2008), "OMEGA-BOLT " (3258282), "POWER SET" (AM 6163/2002), and "TUBESPILE" (AM 4328/2008) are registered trademarks of DYWIDAG-Systems International GmbH. "Combi Coat " and "CT-Bolt" are trademarks of Vik Ørsta AS. DYWIDAG-Systems International GmbH is a partner of Vik Ørsta AS. United kingdom U r u g u ay US A Venezuela 04346-1/02.13-web he Please note: This brochure serves basic information purposes only. Technical data and information provided herein shall be considered non-binding and may be subject to change without notice. We do not assume any liability for losses or damages attributed to the use of this technical data and any improper use of our products. Should you require further information on particular products, please do not hesitate to contact us. U n i t e d A r a b E m i r at e s