DYWI Inject Systems - Anchors and Rock Bolts

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1 DYWI Inject Systems - Anchors and Rock Bolts

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3 Contents Introduction... 3 DYWI Inject SILO 8044 Silicate Injection Resin for Anchors and Rock Bolts...4 Fields of Application... 4 Main Advantages... 4 System Description... 4 Specifications... 5 Mixing and Processing... 5 Installation Procedure... 6 Characteristics... 6 Cleaning and Disposal... 7 Health and Safety... 7 Accessories... 8 Further References... 8 Order Information... 8 DYWI Inject Cleaning Agents... 9 DYWI Inject Component High Pressure Pump Type MT Introduction DYWI Inject SILO 8044 is a 2-component silicate resin with excellent adhesive properties that cures quickly and solidly. This system has been developed specifically as adhesive injection resin for anchoring cable bolts or applications in combination with the DYWI Drill Hollow Bar System or DYWIDAG GRP hollow bars. The easy working principle, a 1:1 parts by volume mixing ratio, and extensive underground field testing characterize this injection resin system and provide ideal prerequisites to fulfill requirements for application in underground Mining. Additionally, the non-foaming DYWI Inject SILO 8044 can be used for injection works in foundation engineering as well as for filling boreholes or other small cavities. 3

4 DYWI Inject SILO 8044 Silicate Injection Resin for Anchors and Rock Bolts Fields of Application Adhesive bonding medium for ground control systems Injection of cable bolts and hollow bar bolts Filling of boreholes or other small cavities Stabilization of unconsolidated ground in foundation engineering Sealing against water and gas Main Advantages Proven system for application in underground Mining Easy overhead installation of anchors and rock bolts Cures quickly and solidly Good adhesive properties High ultimate strength and immediate load-bearing capacity after installation High stability Reacts even at low temperatures Good chemical persistency Ecologically inoffensive CFC, halogen, and solvent-free Suitable for drinking water areas Optimized installation cycle times compared to cement grouted bolting operations Compact, flexbible, and tough high pressure injection pump for underground application System Description Silicate based 2-component injection resin Non-foaming Rapid and stable curing Processed using the DYWI Inject Component High Pressure Pump Type MT 4

5 Specifications Characteristics 1) Density Mixing density Viscosity Flash point Color Unit [g/cm³] / [oz/in³] [g/cm³] / [oz/in³] [mpas] [ C] / [ F] [ ] Heat development [ C] Volume-based mixing ratio Processing Storage [ ] Component A Component B 1.44 / / / cannot be determined 200 / 392 colorless dark brown max. 110 Notes characteristical value at 23 [ C] (73 [ F]) characteristical value at 23 [ C] (73 [ F]) characteristical value at 23 [ C] (73 [ F]) according to EN ISO 2719 color deviations possible free temperature development with 200 [ml] of material at 30 [ C] (6.76 [fl oz] / 86 [ F]) 1:1 Injection using 2-component high pressure pump DYWI Inject 8096 Type MT Store in original packaging and protected from moisture at temperatures between 5 [ C] and 30 [ C] (41 and 86 [ F]) 1) The indicated values are laboratory values and may deviate on-site Mixing and Processing DYWI Inject SILO 8044 is provided according to the mixing ratio (1:1 parts by volume) Ambient temperature range for application: 10 [ C] to 30 [ C] (50 [ F] to 86 [ F]) Component A must already be mixed slowly and thoroughly in the container (at a maximum of 300 [rpm]) Ideally, component A is processed mixing steadily at all times Component A and component B are processed using 2-component high pressure pump DYWI Inject 8096 Type MT A homogenous mixing of both components is ensured by a special mixing unit for silicate systems Component B is highly moisture sensitive and must not come in contact with water during or before mixing 5

6 DYWI Inject SILO 8044 Silicate Injection Resin for Anchors and Rock Bolts Installation Procedure Cable bolts Drilling of the borehole According to given specifications with regards to diameter and length Insertion of the cable bolt into the borehole With end holding device Attached grout tube Default bulbed version Optional sealing of the borehole collar Spray foam or borehole plug Resin injection Top down via the injection tube - connection of the injection tube to the static mixer via a quick connector coupling Tensioning Fast curing time allows full cable tensioning within less than 30 minutes after installation DYWI Drill Hollow Bar System or DYWIDAG GRP hollow bars type CH or CR Self-Drilling installation or insertion into a pre-drilled borehole Optional use of an end holding device Sealing of the borehole collar Spray foam or borehole plug Resin injection Resin flow upwards through the hollow bar, bottom down injection Tensioning Fast curing time allows tensioning within less than 30 minutes after installation Cable Bolt DYWI Drill Hollow Bar Bolt DYWIDAG GRP Hollow Bar Characteristics Reaction data 1) Unit 10 [ C] 20 [ C] 30 [ C] Liquid limit [s] Reaction time 2) Solid [s] Compressive strength 3) After 30 minutes [N/mm 2 ] 40 [psi] 5,800 Bending tensile strength 3) After 30 minutes [N/mm 2 ] 20 [psi] 2,900 Shore D hardness After 30 minutes [Shore] > 60 1) The indicated values are characeristical values determined under laboratory conditions and may therefore deviate on-site 2) Ambient temperature range for application: 10 [ C] to 30 [ C] (50 [ F] to 86 [ F]) 3) Actual bond strength development depends on the anchor or rock bolt used, as well as rock conditions and the installation procedure, and must be determined in-situ 6

7 Cleaning and Disposal Provided work interruptions are short, the mixing unit can be rinsed using component A. In case of longer interruptions, rinse - respectively clean - the hoses and pistons of the A side thoroughly with water. Analogously, the B side is rinsed - respectively cleaned - using cleaning agent DYWI Inject Clean If pumps are not used over a longer period of time, the complete system should be filled with the preservative DYWI Inject Clean P 8086 for injection pumps after cleaning. As cured material can only be removed mechanically, both pump and accessories have to be cleaned immediately after completion of the injection works. For instructions regarding residual material and empty containers, refer to the safety data sheets and a separate DSI leaflet on disposal instructions. Health and Safety When handling DYWI Inject products, EG No. 1907/2006 safety data sheets must be accessible to everyone responsible for material handling, health, and safety. Protective clothing, protective gloves, and face protection (safety glasses) must be worn at all times when handling materials, cleaning equipment, and disposing of materials. Where appropriate, protect skin using a protection lotion. In case of skin contact, clean immediately with water and soap. If the product splashes into your eye, immediately rinse with water and seek medical advice. Make sure to present the product safety data sheet during medical assistance. 7

8 DYWI Inject SILO 8044 Silicate Injection Resin for Anchors and Rock Bolts Accessories Mixing tube With static mixer for optimum homogenization of components Injection connection Cable bolts: quick connector DYWI Drill Hollow Bar System or DYWIDAG GRP hollow bars: injection adapter Injection hose Different types and dimensions available on request Optional packer systems Targeted injection of resins Further References Safety data sheet EG No. 1907/2006 DSI leaflet on disposal instructions Order Information DYWI Inject SILO 8044 Unit Component A Component B Container type [ ] Metal Plastic Metal Plastic Container size [L] / [ft³] 20 / / / / Article number [ ]

9 DYWI Inject Cleaning Agents Introduction DYWI Inject cleaning agents are characterized by high dissolving power and are used for the efficient cleaning of DYWI Inject pumps. For instructions regarding mixing and use, cleaning and disposal as well as health and safety, refer to the product descriptions of the DYWI Inject product range. DYWI Inject Clean X 8082 Exceptional post-application cleaning agent not suitable for the daily cleaning of injection pumps Partial dissolving or swelling of cured injection resins (preparation for further mechanical cleaning) Longer contact time is recommended for cured injection resins Attention: high dissolving power may affect plastic parts DYWI Inject Clean P 8086 Preservative for DYWI Inject Pumps during prolonged downtimes Further References DYWI Inject Cleaning Agents are solvent-free Safety data sheet EG No. 1907/2006 Observe DSI storage and leaflet on disposal instructions Order Information DYWI Inject Cleaning Agent Unit DYWI Inject Clean X 8082 DYWI Inject Clean P 8086 Container type [ ] Metal Metal Container size [kg] / [lb] 14.5 / / Article number [ ]

10 DYWI Inject Component High Pressure Pump Type MT for Injection Resins Introduction DYWI Inject component high pressure pump type MT is an air driven pump with a fixed mixing ratio for processing DYWI Inject resins and foam resins. Fields of Application Injections in Mining, Tunneling, and foundation engineering Main Advantages Robust design and little susceptibility to damage Easy operation and handling High performance System Description Brace operated piston pump Pneumatically driven Independent intake of both components System Components 2-component high pressure pump Hose set with bypass flushing device For details on how to use the 2-component high pressure pump DYWI Inject 8096 type MT, refer to the operation manual Spare parts and accessories are available on request When using PURE and SILO injection resins at the same time, usage of separate pumps is recommended Specifications and Order Information Characteristics Unit Value Notes Mixing ratio [ ] 1:1 Dimensions [cm] / [in] approx. 50 x 50 x 100 / 20 x 20 x 40 W x H x L Weight [kg] / [lb] approx. 140 / 310 Injection pressure [bar] / [psi] 0 - approx. 220 / 3190 Pump capacity [L/min] / [ft³/min] 12 / 0.42 at 100 [bar] (1450 [psi]) Air requirement [L/min] / [ft³/min] 6000 / 212 at 4-6 [bar] (58-87 [psi]) Article number incl. starter set 10

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12 Austria DSI Austria DYWIDAG-Systems International GmbH Alfred-Wagner-Strasse Pasching/Linz, Austria Phone Fax [email protected] Argentina Australia belgium Bosnia and herzegovina Brazil Canada Chile Colombia C o s t a R i ca Croatia Czech republic Denmark Egypt estonia Finland France Germany Greece GU A TEM A L A HONDUR A S Hong Kong Indonesia Italy Japan Korea Lebanon Luxembourg Ma l a y s i a Mexico Netherlands Norway Oman Pa n a m a Pa r a g u a y Peru POL A ND Portugal Qatar Sa u d i A r a b i a singapore S o u t h A f r i ca Spain Sweden Switzerland Ta i w a n Thailand Turkey ALWAG (AM 952/79), AT (AM 6138/2003), AT-SYSTEM (AM 6139/2003), DYWI ( ), LSC (AM 4326/2008), OMEGA-BOLT ( ), POWER SET (AM 6163/2002), and TUBESPILE (AM 4328/2008) are registered trademarks of DYWIDAG-Systems International GmbH. Combi Coat and CT-Bolt are trademarks of Vik Ørsta AS. DYWIDAG-Systems International GmbH is a partner of Vik Ørsta AS. United kingdom Uruguay US A Venezuela /04.13-web he Please note: This brochure serves basic information purposes only. Technical data and information provided herein shall be considered non-binding and may be subject to change without notice. We do not assume any liability for losses or damages attributed to the use of this technical data and any improper use of our products. Should you require further information on particular products, please do not hesitate to contact us. United Arab Emirates