TMS3000 Replacement Parts

PNEUMERCATOR Liquid Level Control Systems TMS3000 Replacement Parts COPYRIGHT 2012 PNEUMERCATOR CO., INC. TEL: (631) 293-8450 FAX: (631) 293-8533 WEBSITE: www.pneumercator.com PNEUMERCATOR TECHNICAL SUPPORT 1 (800) 209-7858 Page 1 of 10 4/12/2013 4:18:08 PM, 1:1, COPYRIGHT 2013 PNEUMERCATOR COMPANY, INC.

TMS3000 COVER ASSEMBLY OPTIONS COVER ASSEMBLY PRINTER OPTION SHOWN (SEE TABLE & NOTE 1) EXTENDED PUSHBUTTON STYLE SEE NOTE 1 HINGE SET (1) SHOWN, (2) REQ'D (SEE NOTE 2) P/N 303503-1 (Type 4, 12) P/N 303503-2 (Type 4X) SCREWS AND WASHERS SUPPLIED WITH HINGES (SEE NOTE 2) BOX SHOWN FOR REF. EXTENDED PUSHBUTTON MEMBRANE PUSHBUTTON STYLE SEE NOTE 1 HINGE SET (1) SHOWN, (2) REQ'D (SEE NOTE 2) P/N 303503-1 (Type 4, 12) P/N 303503-2 (Type 4X) SCREWS AND WASHERS SUPPLIED WITH HINGES (SEE NOTE 2) BOX SHOWN FOR REF. MEMBRANE PUSHBUTTON COVER ASSEMBLY PRINTER OPTION SHOWN (SEE TABLE & NOTE 1) 900471-7 900471-6 900471-5 900471-4 900471-3 900471-2 900471-1 PART NO. Type 4X w/ Auto-Winder Printer Type 4X no Printer Type 4 w/ Auto-Winder Printer Type 4 no Printer Type 12 w/ Auto-Winder Printer Type 12 w/ Printer Type 12 no Printer CONFIGURATION COVER ASSEMBLY OPTIONS NOTES: 1. THE COVER ASSEMBLY INCLUDES ALL THE PARTS ASSEMBLED AS SHOWN ON PAGE 3. THE MEMBRANE PUSHBUTTON STYLE IS THE CURRENT STYLE. STOCK IS LIMITED FOR THE EXTENDED PUSHBUTTON STYLE, CONTACT FACTORY FOR AVAILABILITY. 2. HINGES ARE USUALLY ATTACHED TO COVER AT THE FACTORY. THE OTHER HINGE SCREWS AND WASHERS ARE SUPPLIED FOR CUSTOMER INSTALLATION OF COVER ASSEMBLY TO THE TMS BOX. Page 2 of 10 4/12/2013 4:18:09 PM, 1:1, COPYRIGHT 2013 PNEUMERCATOR COMPANY, INC.

NOTE EXTENDED PUSHBUTTON PARTS SHOWN BELOW. MEMBRANE PUSHBUTTONS ARE INTEGRATED INTO THE COVER OVERLAY, WHICH IS NOT AVAILABLE SEPARATELY. ANNUNCIATOR, P/N 553505-1 1. NOTE ORIENTATION OF "+" AND "-" TERMINALS. 2. APPLY SILICONE SEALANT OR EQUIV. ON THE INSIDE OF THE COVER AROUND THE BODY OF THE ANNUNCIATOR FOR TYPE 4 & 4X ONLY. 3. LOOSEN THE ANNUNCIATOR SCREWS AND BEND THE TERMINALS AS SHOWN. CONNECT LUG TERMINALS FROM HARNESS P/N 600034-2 AS FOLLOWS: POS. 1 = RED (+), POS. 9 = VIOLET (-) HEX NUT (INCLUDED IN LOCK KIT) WASHER (INCLUDED IN LOCK KIT) DISPLAY HARNESS, P/N 600034-2 COVER (NOTE: OVERLAY IS SECURED TO COVER AT FACTORY) TMS3000 COVER PARTS LABEL OPTIONAL UNIT DISPLAY INSERT SLOT (6) S.S. SCREWS (#6-32 UNC X 5/16" LONG) DISPLAY COVER W/ LABEL P/N 157124-2 DISPLAY BOARD P/N 900429-2 RETAINING RING, P/N 207018-2 OPTIONAL PRINTER (SEE PAGES 5 OR 6 FOR PARTS) OVERLAY FLEX CABLE & PLUG GASKET (INCLUDED IN LOCK KIT FOR Type 4/4X APPLICATIONS ONLY) NOTE CAM POSITION LOCK & KEY NUMBER OPEN POSITION KEY NOT SHOWN KEYED LOCK KIT SUPPLIED W/ (2) KEYS KIT P/Ns: 10555-1 (Type 12) 10555-2 (Type 4/4X) ROUND NUT (SUPPLIED W/ ANNUNCIATOR) KEYED LOCK INSTALLATION WARNING! 1 GROUND STRAP TERMINAL DO NOT LOOSEN OR REMOVE CAM SCREW INSTALL LOCK INTO PANEL AS SHOWN DISPLAY CABLE PLUG TO GROUND STUD (SEE PAGE 7) PRINTER CABLE PLUG TO MAIN BOARD (SEE PAGE 7) EXTENDED PUSHBUTTON PARTS HEX NUT LOCK WASHER GASKET SUPPLIED WITH PUSHBUTTON FLAT NOTE CAM POSITION 2 NOW POSITION CAM AS SHOWN 3 INSTALL WASHER & HEX NUT AND TIGHTEN AS SHOWN PUSHBUTTON P/N 242055-1 (1) SHOWN, MAX. (5) PER COVER Page 3 of 10 4/12/2013 4:18:10 PM, 1:1, COPYRIGHT 2013 PNEUMERCATOR COMPANY, INC.

TMS3000 BOX PARTS RETAINING CLIP P/N 139012-1 (2) S.S. SCREWS #6-32 UNC X 5/16" LONG (11) S.S. SCREWS #8-32 UNC X 1/4" LONG POWER SUPPLY COVER ASSEMBLY P/N 900473-1 PROCESSOR CARD P/N 900430-1 COMMUNICATIONS SLOT CONNECTOR (SEE PLUG-IN CARD OPTIONS ON PAGES 8-10) FASTENERS (USED TO ATTACH CARD ASSEMBLIES TO ENCLOSURE) (2) P.I.C BLANK COVER ASSEMBLIES, P/N 900437-1 (REQUIRED IF OPTIONAL CARDS ARE NOT INSTALLED) POWER SUPPLY BOARD, P/N 900431-1 STANDOFF P/N 230013-3 NON I. S. SLOT 2 CONNECTOR (SEE PLUG-IN CARD OPTIONS ON PAGES 8-10) NON I. S. SLOT 1 CONNECTOR (SEE PLUG-IN CARD OPTIONS ON PAGES 8-10) FASTENERS (2) PLUNGERS P/N 161104-1 (2) GROMMETS P/N 300004-1 STANDARD P.I.C ASSEMBLY (4-PROBE/8-SENSOR) P/N 900436-1, INSTALLED IN I. S. SLOT 1 I. S. COMPARTMENT DOOR (SHOWN PARTIALLY OPENED) SAFE MAIN BOARD P/N 900432-1 I. S. SLOT 2 CONNECTOR (SEE PLUG-IN CARD OPTIONS ON PAGES 8-10) I. S. SLOT 3 CONNECTOR (SEE PLUG-IN CARD OPTIONS ON PAGES 8-10) LABEL (PARTIALLY SHOWN) (2) GROUND STRAPS P/N 600032-1 (4) NUTS P/N 316002-8C I. S. COMPARTMENT SLOTTED OPENING FOR GROUND STRAPS AND INTERCONNECT CABLE BOX P/N 130054-1 (Type 4, 12) P/N 130054-3 (Type 4X) W/ LABEL P/N 313097-1 Page 4 of 10 4/12/2013 4:18:13 PM, 1:1, COPYRIGHT 2013 PNEUMERCATOR COMPANY, INC.

TMS3000 PRINTER PARTS FRONT SIDE PRINTER RIBBON 5-PACK P/N 183501-1-5 FOLLOW REPLACEMENT LABEL INSTRUCTIONS MODIFIED PRINTER MECHANISM P/N 553801-1-M1 W/ LABEL P/N 313099-1 (4) S.S. SCREWS #2-56 UNC X 3/16" LONG RIBBON REPLACEMENT LABEL PRINTER MECHANISM CABLE PLUG PRINTER BRACKET P/N 117099-1 SEE BELOW BACK SIDE (4) S.S. SCREWS #4-40 UNC X 1/4" LONG CONTROL BOARD COVER P/N 157125-1 W/ LABEL P/N 313098-1 PAPER ROLL REPLACEMENT LABEL CONTROL BOARD P/N 553801-2 PAPER ROLL BRACKET P/N 117123-1 WHITE PAPER ROLL SIZE: 2.25" WIDE X Ø1.6" X 65 FT. LONG THICKNESS: 1.8 TO 2 MIL (14 TO 16 LBS) 5-PACK P/N 183601-1-5 FOLLOW REPLACEMENT LABEL INSTRUCTIONS PLUNGER P/N 161104-2 GROMMET P/N 300004-2 PRINTER MECHANISM CABLE PLUG (2) S.S. NUTS # 4-40 UNC COMPLETED ASSEMBLY P/N 900438-1 Page 5 of 10 4/12/2013 4:18:15 PM, 1:1, COPYRIGHT 2013 PNEUMERCATOR COMPANY, INC.

TMS3000 PRINTER w/ AUTOWINDER PARTS FRONT SIDE PRINTER RIBBON 5-PACK P/N 183501-1-5 FOLLOW REPLACEMENT LABEL INSTRUCTIONS MODIFIED PRINTER MECHANISM P/N 553801-1-M1 W/ LABEL P/N 313099-1 (4) S.S. SCREWS #2-56 UNC X 3/16" LONG RIBBON REPLACEMENT LABEL PRINTER MECHANISM CABLE PLUG PRINTER BRACKET P/N 117099-1 SEE BELOW BACK SIDE PAPER ROLL REPLACEMENT LABEL CONTROL BOARD COVER P/N 157125-1 W/ LABEL P/N 313098-1 WINDER MOTOR CONNECTION SHOWN FOR REF. CONTROL BOARD P/N 553801-2 (4) S.S. SCREWS #4-40 UNC X 1/4" LONG PAPER AXLE P/N 223026-1 (4) S. S. NUTS # 4-40 UNC WINDER TAKE UP SPOOL P/N 553801-5 WINDER ASSEMBLY P/N 900479-1 WINDER ASSEMBLY DOES NOT INCLUDE: WINDER TAKE UP SPOOL, PAPER ROLL AND PAPER AXLE PLUNGER P/N 161104-2 GROMMET P/N 300004-2 PRINTER MECHANISM CABLE PLUG WHITE PAPER ROLL SIZE: 2.25" WIDE X Ø1.6" X 65 FT. LONG THICKNESS: 1.8 TO 2 MIL (14 TO 16 LBS) 5-PACK P/N 183601-1-5 FOLLOW REPLACEMENT LABEL INSTRUCTIONS COMPLETED ASSEMBLY P/N 900438-2 Page 6 of 10 4/12/2013 4:18:16 PM, 1:1, COPYRIGHT 2013 PNEUMERCATOR COMPANY, INC.

COMMUNICATIONS SLOT PLUG-IN CARD OPTIONS "SNAP-ON" STANDOFF PLUG-IN CARD NOTES TURN OFF CONSOLE POWER BEFORE INSTALLING OR REMOVING PLUG-IN CARDS IN A WIRED SYSTEM INSTALLATION: PLUG CARD INTO THE REQUIRED SLOT CONNECTOR. LOCK IN PLACE USING THE "SNAP-ON" STANDOFF ON THE PROCESSOR CARD. REMOVAL: UNPLUG ANY CABLE MODEM CARD CONNECTED TO THE CARD. GENTLY P/N 900433-10 UNPLUG CARD FROM SLOT CONNECTOR 14400 bps AND "SNAP-ON" STANDOFF. (SEE BELOW FOR OTHER CARD OPTIONS) COMPLETED BOX PARTS ASSEMBLY (ENCLOSURE BOX AND BOARD CONNECTIONS NOT SHOWN FOR CLARITY) NETWORK CARD P/N 900535-1 MODEM AND NETWORK CARD COMBINATION P/N 900665-4-3 MODBUS CARD P/N 900552-1 MODEM AND MODBUS CARD COMBINATION P/N 900665-4-5 OTHER CARDS AVAILABLE BUT NOT SHOWN (CONTACT FACTORY FOR CARDS AND/OR COMBINATIONS THAT ARE NOT LISTED): TRANSCEIVER CARD - P/N 900483-1 FAX/MODEM CARD - P/N 900503-1 AUXILIARY RS-232 SERIAL CARD P/N 900571-2 TRANSCEIVER AND MODEM CARD COMBINATION - P/N 900665-0-4 TRANSCEIVER AND MODBUS CARD COMBINATION - P/N 900665-0-5 MODBUS AND ETHERNET CARD COMBINATION - P/N 900665-5-3 DUAL MODBUS CARD COMBINATION P/N 900665-5-5 Page 8 of 10 4/12/2013 4:18:19 PM, 1:1, COPYRIGHT 2013 PNEUMERCATOR COMPANY, INC.

INTRINSICALLY SAFE (I. S.) SLOT PLUG-IN CARD OPTIONS PLUG-IN CARD NOTES TURN OFF CONSOLE POWER BEFORE INSTALLING OR REMOVING PLUG-IN CARDS IN A WIRED SYSTEM FASTENER (2 PER CARD) INSTALLATION: PLUG CARD INTO THE REQUIRED SLOT CONNECTOR. PUSH DOWN FASTENERS TO LOCK CARD TO THE ENCLOSURE BOX (NOT SHOWN). P.I.C ASSEMBLY (4-PROBE/8-SENSOR) P/N 900436-1 (SEE BELOW FOR 16-SENSOR INTERFACE CARD OPTION) REMOVAL: DISCONNECT OR UNPLUG (WHERE APPLICABLE) ANY CABLE AND/OR WIRES CONNECTED TO THE CARD. GENTLY PULL UP FASTENERS TO UNLOCK CARD. UNPLUG CARD FROM SLOT CONNECTOR. I. S. SLOT 2 CONNECTOR I. S. SLOT 3 CONNECTOR COMPLETED BOX PARTS ASSEMBLY (ENCLOSURE BOX, PROCESSOR CARD AND BOARD CONNECTIONS NOT SHOWN FOR CLARITY) I. S. SLOTS 2 & 3 CARD OPTION S.I.C ASSEMBLY (16-SENSOR) P/N 900568-1 Page 9 of 10 4/12/2013 4:18:21 PM, 1:1, COPYRIGHT 2013 PNEUMERCATOR COMPANY, INC.

NON-INTRINSICALLY SAFE (NON I. S.) SLOT PLUG-IN CARD OPTIONS KEYED SLOTS (2 PER CARD) CARD COMPONENTS NOT SHOWN 4X4 I/O RELAY CARD P/N 900428-1 4 Output Relays - 10 amps 4 Dry Contact Inputs (SEE BELOW FOR OTHER CARD OPTIONS) PLUG-IN CARD NOTES TURN OFF CONSOLE POWER BEFORE INSTALLING OR REMOVING PLUG-IN CARDS IN A WIRED SYSTEM NON I. S. SLOT 1 CONNECTOR INSTALLATION: ALIGN THE LARGE HOLE ON BOTH KEYED SLOTS WITH THE ENC- LOSURE BOX STANDOFFS (NOT SHOWN). PUSH DOWN CARD TO PLUG INTO THE REQUIRED SLOT CONNECTOR. REMOVAL: DISCONNECT OR UNPLUG (WHERE APPLICABLE) ANY CABLE AND/OR WIRES CONNECTED TO THE CARD. GENTLY UNPLUG CARD FROM SLOT CONNECTOR WHICH ALSO UNLOCKS THE KEYED SLOTS. NON I. S. SLOT 2 CONNECTOR COMPLETED BOX PARTS ASSEMBLY (ENCLOSURE BOX, PROCESSOR CARD AND BOARD CONNECTIONS NOT SHOWN FOR CLARITY) MODULE P/N 900501-1 MODULE P/N 900501-1 (2 REQUIRED) BOARD P/N 900489-2 BOARD P/N 900489-1 NOTE ANALOG CARDS CAN ONLY BE INSTALLED IN NON I. S. SLOT 2. 6-CHANNEL ANALOG CARD 6 Analog Outputs P/N 900496-1 12-CHANNEL ANALOG CARD 12 Analog Outputs P/N 900496-2 16 OUTPUT RELAY CARD 16 Output Relays - 5 amps P/N 900519-1 8X8 I/O RELAY CARD 8 Output Relays - 5 amps 8 Dry Contact Inputs P/N 900550-1 Page 10 of 10 4/12/2013 4:18:23 PM, 1:1, COPYRIGHT 2013 PNEUMERCATOR COMPANY, INC.