DirectCommand Installation DirectCommand 3-Channel Spreader Kit

Transcription

1 Note: Indented items indicate parts included in an assembly listed above Part Name/Description Part Number With Switch Box Quantity With Remote Switch Display Cable Kit Power Control Relay Display Cable Spreader Control Module Kit 3 Channel Generic Cable Installation Kit Hardware Kit Large Module Quick Reference Card Dust Receptacle 2-pin Dielectric Grease Deutsch Dust Plug 12-pin N 1 1 Deutsch Dust Plug 8-pin Spreader Control Module 3 Channel Implement Cable 3 ft CAN Bus Stub 14 in Implement Adapter Cable Power Cable Boom Switch Box Kit Hardware Kit Deutsch Dust Plug 6-pin CAN Y-Splice CAN Bus Stub 1 ft Switch Box Bracket Switch Box Console Auxiliary Input Module Auxiliary Input Module Kit Deutsch Dust Plug 6-pin Deutsch Dust Plug 12-pin N 1 CAN Y-Splice CAN Bus Stub 1 ft Auxiliary Input Module Remote Master Switch Dash Or Remote Master Switch Foot PN: Rev. E October 2013 Page 1 of 15

2 Imptant Notices DirectCommand Installation You will save time and prevent wrong installation of components by closely following these step-by-step instructions. If you have questions, call at Ext 1. Direction wds (LEFT and RIGHT) are commonly used when describing an installation procedure. Interpret direction wds as if standing behind equipment and looking fward Signal wds (CAUTION, IMPORTANT and NOTE) are provided to draw attention to infmation that is imptant f the safe/crect installation and operation of this product. CAUTION will alert you to situations that will impact the physical safety of you others. IMPORTANT will alert you to the potential f damage to the product loss of data. NOTE will provide you with additional infmation to simplify a procedure clarify a process. Read all instructions first to familiarize yourself with the installation procedures. Keep parts list and installation instructions f use as a reference after completing installation. This DirectCommand kit fits dry box spreaders with Dickey-John, Mid- Tech Raven Controls. This kit requires installation of a 10-Boom Switch Box Kit Auxiliary Input Module Kit with the choice of a dash mounted toggle switch a foot operated Master Switch Section Contents Section Heading Page Common Components 3 System Layout 4 Safety Notices 5 Installing the Display 6 Installing the Auxiliary Input Module 7 Installing the Switch Box Master Switch 7 Installing the Spinner Spreader Control Module 9 Installing the CAN Bus Harness 9 Installing the Flow Control Cables 12 Setting Up the Display 15 Page 2 of 15 October 2013 PN: Rev. E

3 Common Components This section contains illustrations of components common to all Direct Command Installations. Their purpose is to ensure proper identification and installations in the sections that follow. CAN Bus Connects 1. Terminat PN: Plug (Not all applications) PN: Y-Splice PN: Auxiliary Input Module 3-Channel Spinner Spreader Control Module PN: Rev. E October 2013 Page 3 of 15

4 DirectCommand Installation Component and Cable Layout Page 4 of 15 October 2013 PN: Rev. E

5 Safety Notices CAUTION: Hydraulic equipment should be on safety stops, hydraulic pressure relieved with machines systems turned off and all machine motion stopped befe starting wk. CAUTION: Be sure to wear proper eye protection when using any power tools, such as when drilling any mounting holes. IMPORTANT: Check behind vehicle and implement panels f any holes, wiring controls that could be damaged when drilling any holes. IMPORTANT: Disconnect the Display, DirectCommand components and any speed senss from electrical system when welding on equipment jump starting unit to prevent component damage due to power surges excessive current. IMPORTANT: If using a non GPS receiver, make sure to install a Null Modem Cable, included in the Display Kit, to prevent damage to the Display GPS receiver. IMPORTANT: Use Dielectric grease to coat the seals and terminals of each connect that will be exposed to weather chemicals as you plug them in. NOTE: Be sure to follow the alignment keys on the plugs and the receptacles carefully. Do not use excessive fce when mating connects. PN: Rev. E October 2013 Page 5 of 15

6 Installing the Display DirectCommand Installation Parts required f procedure: (1) Integra Display PN: (1) EDGE Display PN: (1) InSight Display PN: From Switch Box Kit (Optional) (1) Switch Box Hardware Kit PN: (1) Switch Box Bracket PN: Step-by-Step instructions f installing the Display 1. Place the display face down on a flat surface. If a 10-boom Switch Box will be used, place the metal switch box bracket over the four mounting holes on the back of the display, and then place the monit mounting bracket on top of the switchbox bracket. If the Switch box will not be used, place the monit-mounting bracket directly on the display. NOTE: The Switchbox may also be mounted independently of the Display with the Angle Brackets included in the Switch Box hardware kit. 2. Insert one Phillips Pan Head Screw with lock washer in each of the four holes and tighten firmly. Display with Switchbox and RAM Mount Installed 3. Mount the Display in a convenient place f operation, but out of the operat s line of sight while driving the vehicle. Page 6 of 15 October 2013 PN: Rev. E

7 Installing the Auxiliary Input Module Step-by-Step instructions f installing the Auxiliary Input Module Parts required f procedure: From Switch Box Kit Auxiliary Input Module Kit (1) Dust Plug 6 pin PN: (1) Auxiliary Input Module PN: Optional Items Purchased Separately (1) Module Mounting Plate PN: (1) Raven Radar Adapter PN: (1) Dickey-John Radar Adapter PN: Find a location to mount the Auxiliary Input Module in the vehicle cab, so that it is out of the operat s way, but easily accessible f any troubleshooting. NOTE: A Module Mounting Plate, PN: may be purchased separately to help mount the Auxiliary Input Module. 2. If a radar is installed on the vehicle, choose the proper Radar Adapter Cable, and connect the gray plug into the receptacle labeled RADAR on the Auxiliary Input Module. If a radar backup is not going to be used, plug the gray 6-pin dust plug into the RADAR connection on the Auxiliary Input Module. Installing the Switch Box Master Switch Step-by-Step instructions f installing the Switch Box Master Switch Parts required f procedure: (1) 10 Section Switch Console PN: (1) Remote Master Switch Dash PN: (1) Foot Pedal Kit PN: NOTE: A Master switch is required f operation of the Spinner Spreader Control Module. This can be done with a 10 section switchbox, PN: , a Remote Master Switch, PN: , a Foot Pedal Kit, PN: a master switch in the vehicle. If switches are desired to independently operate the spreader control channels, a 10 section switchbox machine switches must be used. 1. If a Foot Pedal Master switch is used, refer to installation instructions PN: included in the Foot Pedal Kit f proper installation of the Foot Pedal. NOTE: Steps 2-6 are f installing a 10-section switchbox. PN: Rev. E October 2013 Page 7 of 15

8 DirectCommand Installation 2. Align the two holes in the back of the Switch Console, PN: with the bottom two holes on the Switchbox bracket already mounted on the display. 3. Using the hardware provided in the Switchbox Hardware Kit, fasten the Switchbox to the Switchbox Bracket. 4. Route the cable coming from the Switchbox towards the Auxiliary Input Module. 5. Connect the green 12-pin Deutsch plug into the receptacle marked SWITCH A on the Auxiliary Input Module. 6. Connect the brown 12-pin Deutsch plug into the receptacle marked SWITCH B on the Auxiliary Input Module. NOTE: Steps 7-9 are f installing a Remote Master Toggle Switch. 7. Mount the Remote Master Toggle Switch, PN: in a convenient location f the operat. 8. Route the opposite end of the cable towards the Auxiliary Input Module and connect the green 12-pin Deutsch plug into the receptacle marked SWITCH A on the Auxiliary Input Module. 9. Use the gray 12-pin Deutsch Dust plug included in the Auxiliary Input Module Kit to seal the receptacle marked SWITCH B on the Auxiliary Input Module. Page 8 of 15 October 2013 PN: Rev. E

9 Installing the Spinner Spreader Control Module Step-by-Step instructions f installing the Spinner Spreader Control Module Parts required f procedure: From 3 Channel Spinner Spreader Control Module Kit (1) Spinner Spreader Control Module PN: (1) Hardware Kit Large Module PN: Optional Items Purchased Separately (1) Mounting Kit Large Module Plate PN: The 3-Channel Spinner Spreader Control Module may be mounted at the operat s discretion. Make sure it is located in a place that all the control cables will reach, and out of the way of moving parts. The recommended location is one of the front right vertical side sheets. 2. If mounting the 3-Channel Spinner Spreader Control Module on an existing plate, using the module as a template, drill 1/4" diameter holes. Use 1/4" stainless steel hardware provided in the Hardware Kit PN: to secure the module into place. 3. If mounting the 3-Channel Spinner Spreader Control Module on a toolbar, the Large Module Mounting Kit PN: , may be used f toolbars up to a 6 x6 square tube. Installing the CAN Bus Harness Parts required f procedure: From Display Cable Kit (1) Power Control Relay PN: (1) Display Cable PN: From 3-Channel Spinner Spreader Control Module Kit (1) Dust Cap 2 pin PN: (1) Implement Cable 3 ft. PN: (1) CAN Bus Stub 14 in. PN: (1) Implement Adapter Cable PN: (1) Power Cable PN: From the Auxiliary Input Module Kit Switch Box Kit (1) CAN Y-Splice PN: (1) CAN Bus Stub 12 in. PN: Optional Items Purchased Separately Implement Cable Extension, 6 ft PN: Implement Cable Extension, 12 ft PN: Implement Cable Extension, 24 ft PN: Implement Cable Extension, 36 ft PN: PN: Rev. E October 2013 Page 9 of 15

10 Step-by-Step instructions f installing the CAN Bus Harness DirectCommand Installation 1. Connect the Power Control Relay, PN: , to the square 4-pin Weatherpack Shroud on the Display Cable, PN: Press the Power Control Relay until the latch clicks, locking the relay in place. 2. Connect the round 28-pin connect on the Display Cable to the connect on the back of the InSight EDGE Display, the connect labeled MAIN on the back of the Integra display. 3. Route the opposite end of the Display Cable towards the Auxiliary Input Module. 4. Connect the single end of the CAN Y-Splice PN: , from the Auxiliary Input Module Kit Switch Box Kit into the 4-pin CAN connect on the Display Cable. 5. Connect the black 4-pin plug on the 12-in. CAN Bus Stub, PN: into the gray side of the CAN Y-Splice. 6. Plug the opposite end of the CAN Bus Stub into the receptacle labeled CAN BUS on the Auxiliary Input Module. 7. Connect the ring terminals on the Power Cable, PN: to the battery, power studs in the cab. Connect the ring terminal with fuses to the positive terminal, and connect the ring terminal with black wires to the battery ground. 8. Route the opposite end of the Power Cable towards the Auxiliary Input Module. 9. Plug the 3-pin Weatherpack tower on the Power Cable into the mating shroud on the Display Cable. 10. Connect the 4-pin CAN plug on the Implement Adapter Cable, PN: into the black side of the CAN Y-Splice. 11. Connect the 2-pin gray Deutsch receptacle into the 2-pin gray plug on the Power Cable. 12. Route the round 16-pin plug on the opposite end of the Implement Adapter Cable out of the cab. NOTE: If a hole must be cut f routing the cable out of the cab, make sure to re-seal the hole after the cable is routed to keep vehicle cab airtight from chemicals being applied. Page 10 of 15 October 2013 PN: Rev. E

11 13. Connect the 4-pin gray Deutsch plug on the 14 in CAN Bus Stub, PN: into the receptacle labeled CAN Bus on Spinner Spreader Control Module. 14. Connect the opposite end of the CAN Bus Stub into the gray side of the CAN Y-Splice installed on the Implement Cable, PN: Connect one of the 2-pin gray plugs on the Implement Cable into the 2- pin receptacle coming out of the Spinner Spreader Control Module. 16. Install the 2-pin Deutsch Dust Cap, PN: to seal the second gray plug on the Implement Cable 17. Connect the grounding ring terminal on the Implement Cable to a grounding point on the machine implement frame. 18. Route the opposite end of the Implement Cable towards the front of the implement so it can be connected to the Implement Adapter Cable. If necessary, extension cables may be purchased f additional length. Refer to the table below f available lengths. Length Part Number 6 ft ft ft ft Implement Cable Extensions PN: Rev. E October 2013 Page 11 of 15

12 Installing the Flow Control Cables DirectCommand Installation Parts required f procedure: From 3-Channel Spinner Spreader Control Module Kit (1) 12-pin Deutsch Dust Plug PN: N (2) 8-pin Deutsch Dust Plug PN: (1) Generic Cable Installation Kit PN: Convey Cable 1 cable required each control channel. Dickey-John Valve Convey Cable PN: Raven Valve Convey Cable PN: Mid-Tech Valve Convey Cable PN: Spinner Control Cable 1 cable required per installation Dickey-John Spinner Control Cable PN: New Leader Spinner Control Cable PN: Raven Spinner Control Cable PN: Step-by-Step instructions f installing the Flow Control Cables 1. Connect the gray 8-pin Deutsch plug of the appropriate Convey Control Cable to the receptacle marked CHANNEL 1 on the Spinner Spreader Control Module. 2. Route the Convey Control Valve connect towards the Convey Control Valve. If necessary, disconnect the existing cable from the control valve, and plug the control valve into the Convey Control Cable. Convey Control Valve 3. Route the Convey Speed Sens connect towards the Convey Speed Sens. If necessary, disconnect the existing cable from the sens, and plug the sens into the Convey Control Cable. Page 12 of 15 October 2013 PN: Rev. E

13 Convey Speed Sens 4. If equipped with a bin level sens, route the Bin Level Sens connect towards the Bin Level Sens. If necessary, disconnect the existing cable from the sens, and plug the sens into the Convey Control Cable. 5. If the Bin Level Sens is not used, coil up cable lead, and cover exposed terminals with dielectric grease to help prevent crosion. 6. If additional control channels are being used, repeat steps 1-5 f remaining channels. 7. If necessary install 8-pin Deutsch Dust plugs, PN: into unused Channel 2 Channel 3 connects on the Spinner Spreader Control Module. 8. Connect the black 12-pin Deutsch plug on the appropriate Spinner Control Cable into the receptacle labeled AUXILIARY on the Spinner Spreader Control Module. 9. Route the Spinner Speed Control connect towards the Spinner Speed Control Valve. If necessary, disconnect the existing cable from the valve, and plug the valve into the Spinner Control Cable. PN: Rev. E October 2013 Page 13 of 15

14 DirectCommand Installation Spinner PWM Control Valve 10. If the Spinner Spreader Control Module will not control the Spinner speed, coil up the control valve cable lead, and cover exposed terminals with dielectric grease to help prevent crosion. 11. Route the Spinner Speed Sens connect towards the Spinner Speed Sens. If necessary, disconnect the existing cable from the sens, and plug the sens into the Spinner Control Cable. Spinner Speed Sens Connection 12. Use cable ties included in Cable Installation Kit PN: to secure all cables away from pinch points, sharp edges and moving parts. 13. If cable previously installed on machine will not be removed, coat terminals of open connects with dielectric grease to help prevent crosion. Page 14 of 15 October 2013 PN: Rev. E

15 Setting Up the Display 1. Refer to the Quick Reference Guide, PN: f setting up the Display. Initial setup will vary depending on flow control valves and senss used. 2. Verify crect Speed Cal numbers are used f the Spinner Speed Sens and Convey Speed Senss. 3. Make sure Display and Spreader Module are updated with the current firmware version f proper control. PN: Rev. E October 2013 Page 15 of 15