PANELBOARDS AND LOADCENTRES

PANELBOARDS AND LOADCENTRES Easy Selection Guide POWER DISTRIBUTION AND PROTECTION nhp.com.au nhp-nz.com

A panelboard is a distribution centre for the electrical circuits within an installation. The mains power comes in and is divided into the sub circuits. When selecting a panelboard, you need an understanding of the number of circuits and the circuit breakers that are going to protect those circuits. There are also other factors, such as the environment of the installation and any accessories that may be needed. There are six steps involved in selecting the right panelboard option. step 1 STEP 1: Select the breaker type: DIN-mount Miniature Circuit Breakers (MCB) NEMA Style MOD6 Din-T Safe-T Most times the Miniature Circuit Breakers will be used, however if a contractor is replacing or adding to an existing building, they may require the NEMA style breakers and boards. Panelboards are sold as MOD6, Din-T or Safe-T and come with the correct busbar chassis to accommodate the chosen breaker style. step step 2 3 STEP 2: What is the chassis size? As mentioned, a panelboard distributes sub circuits, so it is important to know how many circuits are required for the installation. Each circuit requires a circuit breaker to be mounted to the chassis; we refer to this as a pole. Boards are sized by the number of poles required. You need to choose between an 18 pole, 24 pole, 36 pole, 48 pole, 60 pole or 96 pole board. STEP 3: Mainswitch? Select whether a mainswitch is required. Sometimes the installer may choose to isolate the board from a circuit breaker or mainswitch in another location. If this is the case, choose No mainswitch for the board. Note: The terms isolator and mainswitch are similar devices, they describe a device that is used only to remove power to the board. Isolators do not provide overload or short-circuit protection, circuit breakers are used for that purpose. Standard mainswitch options are 160A or 250A isolator. 1 pole 2

step 4 STEP 4: Type of board: Choose the range of board required to suit the application and environment. MOD6 CONCEPT CONCEPT PLUS 2 CONCEPT PREMIER CONCEPT TOUGH Economical Domestic installations Limited options Light applications Suits Din-T only Sizes up to 96 pole 1.6mm mild steel Accessory box option IP66, weatherproof Larger enclosure size Suits MCCB mounting 300mm depth Stainless steel option Rain hood as standard step 5 STEP 5: Colour options: The colour option describes the look of the panelboard, externally. Standard base/door combinations available are: Oyster Grey (MOD6 only) Charcoal/Grey Charcoal/Orange Orange/Orange Note: The paint options are flexible in the Concept range, but must be specified when ordering the board if it s a non-standard colour. Charcoal/Orange and Charcoal/Grey step 6 STEP 6: Other options: Once the basic layout and look of the board has been selected, we then choose options to be included. Some of the more common options include: ITEM DESCRIPTION IMAGE Split kit The main bars of the chassis are split, so that they become dual fed (from both top and bottom). This applies if the installation needs to be monitored separately, ie. metering light and power circuits separately. Accessory module Empty box of varying height. If you order a Concept Plus accessory module, it will be the same dimensions as the Concept Plus panelboard, making it easy to mount side by side or above/below each other. Typical uses include larger cable terminations, over-size mainswitches, third-party lighting control. Emergency lighting test Tests operation of Emergency Evacuation Lighting for buildings; installed next to the mainswitch, on the horizontal DIN slot. Flush mounting kit Allows panelboard to be mounted in a wall cavity, so closed door is flush with the wall surface. Rain hood Plinth Fitted to flat roof, to give board a sloped-roof so any water dropping above, is deflected away to the front or side channels of the board so no water gets in from the top. When board needs to be floor-standing. This is a steel plate that is the same dimension as the board, but adds about 100mm to the overall height when fixed to the bottom of the board. Lock dog Designed for the purpose of safely and securely locking the DIN-mount MCBs. Captive and non-captive versions are available, depending on whether the device is fixed to the MCB or not. 3

Panelboard Quick Reference: PANELBOARD TYPES MOD6 CONCEPT ECONOMY CONCEPT PLUS 2 CONCEPT PREMIER CONCEPT TOUGH Circuit Breaker Types MOD6 Din-T Din-T, Safe-T Din-T, Safe-T, MCCB Din-T, Safe-T, MCCB Enclosure Details Width 530mm 485mm 585mm 640mm 800mm Depth 151mm 151mm 185mm 240mm 300mm IP Rating IP40 IP40 IP42 IP66 IP66 Material 1.0mm 1.0mm 1.6mm 1.6mm 2.0mm Pole capacity 24-84 24-60 18-96 18-96 18-96 Door colours DIN rail mounting space (horizontal) 16 poles 12 poles 18 poles 18 poles 18 poles Main Switches, Busbars, E/N bars Standard mainswitch rating 160A or 250A 160A or 250A 160A or 250A 160A or 250A Maximum mainswitch size 250A 250A 400A < 800A < 800A Busbar rating for MCBs 250A 250A 250A, 355A, 400A 250A, 355A, 400A 250A, 355A, 400A Busbar rating for MCCBs 630A, < 800A 630A, < 800A Busbar type MOD6 DIN chassis NC, CD, CT NC, CD, CT, XA, XB NC, CD, CT, XA, XB Earth & neutral bars 2-screw 2-screw 2-screw 2-screw 2-screw Earth & neutral bar size 19.0 x 9.5mm 19.0 x 9.5mm 19.0 x 9.5mm Dual 19.0 x 9.5mm Dual 19.0 x 9.5mm Dual earth & neutral bars a a Common Features Horizontal DIN rail a a a a a Dished escutcheon a a a a a Knockouts for MCBs & accessories a a a a a Reversible doors RHS to LHS a a a a a White escutcheon a a a a a Door hinged independent of escutcheon a a a a a Dust seal a Standard Standard Hinged escutcheon Standard a Standard Standard Blank escutcheon a a a a Removable gland plates a a a a Emergency lighting kits a a a a Duct fitting a a a a Split chassis fitting a a a a Split neutral link a a a a Special colour a a a a LockDIN fitting a a a Dust / rain hood a a a Custom assemblies a a a Accessory box a a a a Brass or aluminium gland plates a a a MCCB mainswitch a a a Fault current limiter DIN fuses a a a Flush surround kits a a a a Floor-mounting plinth a a Wall-mounting brackets a Standard Stainless steel enclosure a a 3-point locking door (boxes over 1000 mm) a a 4

Mounting holes Removable gland plate Hinged Escutcheon Spare DIN rail space, mounting accessories (ie: timers, contactors, pilot lights) Flush door handle Door grommets to reverse door hinges 3-phase busbar chassis (red-white-blue tee-offs) Horizontal DIN cut-out Vertical 47mm DIN cut-out Gear tray Accessory Module Blank Escutcheon 5

MOD6: Breaker type: MOD6 only IP40 1.0mm steel Colour: RAL 7035 oyster grey 250A busbar rating Suits MOD6 MCB s and RCDs Panelboards Chassis Box size Height No Mainswitch 160A Mainswitch 250A Mainswitch 24 pole 1 650mm M6PB24 M6PB24M160 M6PB24M250 36 pole 2 750mm M6PB36 M6PB36M160 M6PB36M250 48 pole 3 850mm M6PB48 M6PB48M160 M6PB48M250 60 pole 4 950mm M6PB60 M6PB60M160 M6PB60M250 84 pole 5 1200mm M6PB84 M6PB84M160 M6PB84M250 Width: 530mm Depth: 151mm Item Box size Height Accessory modules Flush kits Gear trays Width: 530mm Depth: 151mm Number 0 400mm M6ACCS0 1 650mm M6ACCS1 2 750mm M6ACCS2 3 850mm M6ACCS3 4 950mm M6ACCS4 5 1200mm M6ACCS5 0 400mm M6PBFK0 1 650mm M6PBFK1 2 750mm M6PBFK2 3 850mm M6PBFK3 4 950mm M6PBFK4 5 1200mm M6PBFK5 0 400mm M6PBGTS0 1 650mm M6PBGTS1 2 750mm M6PBGTS2 3 850mm M6PBGTS3 4 950mm M6PBGTS4 5 1200mm M6PBGTS5 Open end cap All M6PBEC Gland plate to suit open end cap All M6PBGP Closed end cap All _ M6PBECC 6

Concept Economy: Breaker type: Din-T only IP40 1.0mm steel Two-tone colour scheme Suits Din-T MCBs and RCDs Grey or orange door option Gloss white escutcheon standard with DIN cut-outs Panelboards Colour: grey Chassis Box size Height 160A Mainswitch 250A Mainswitch 24 pole 1 700mm CON24M160G CON24M250G 36 pole 2 800mm CON36M160G CON36M250G 48 pole 3 900mm CON48M160G CON48M250G 60 pole 4 1000mm CON60M160G CON60M250G Colour: orange Chassis Box size Height 160A Mainswitch 250A Mainswitch 24 pole 1 700mm CON24M160O CON24M250O 36 pole 2 800mm CON36M160O CON36M250O 48 pole 3 900mm CON48M160O CON48M250O 60 pole 4 1000mm CON60M160O CON60M250O Item Description Number Split chassis kit Supplied loose STKCD Rotary control switch CPELK1 1) Emergency lighting kit (supplied loose) Wired rotary control switch Key operated control switch CPELK1W 1) CPELK2 1) Pole fillers (Din-T) 1 strip = 4 poles DTPF Rain hood Suits all sizes CONWC Flush kits size 1 size 2 size 3 size 4 CONFK1 CONFK2 CONFK3 CONFK4 Lock DIN Din-T lock dog (non-captive) DTLD Notes: 1) Emergency lighting kits can be field fitted to Concept panelboards, utilising horizontal DIN knock outs at top of boards. Kits include control switch, timer, 24 A 4 P N/C contactor, labels and wiring diagram to complete control circuit complying to AS 2293.1. 7

Concept Plus 2: IP42 1.6mm steel 250A or 400A busbar rating Grey or orange door, and charcoal base (orange base option) Hinged escutcheon option Suits Din-T or Safe-T MCB and RCDs Full range of accessory modules available (400mm to 1700mm) Din-T (NC Chassis) Pole capacity Box size Height No Mainswitch Number 160A Mainswitch 250A Mainswitch 18 1 700mm CDT18G2 CDT18M160G2 CDT18M250G2 24 1 700mm CDT24G2 CDT24M160G2 CDT24M250G2 36 2 900mm CDT36G2 CDT36M160G2 CDT36M250G2 48 2 900mm CDT48G2 CDT48M160G2 CDT48M250G2 60 3 1100mm CDT60G2 CDT60M160G2 CDT60M250G2 72 4 1300mm CDT72G2 CDT72M250G2 Safe-T (CT Chassis) Pole capacity Box size Height No Mainswitch Number 160A Mainswitch 250A Mainswitch 18 1 700mm CST18G CST18M160G CST18M250G 24 1 700mm CST24G CST24M160G CST24M250G 36 2 900mm CST36G CST36M160G CST36M250G 48 3 1100mm CST48G CST48M160G CST48M250G 60 4 1300mm CST60G CST60M160G CST60M250G 72 5 1500mm CST72G CST72M250G 84 6 1700mm CST84G CST84M250G 96 6 1700mm CST96G CST96M250G For orange door, replace G with O in the Cat. No. codes. For orange base and door, replace G with OO in the Cat. No. codes. With Escutcheon 0 400mm 24 (1 row 24 way) CPACC24G2 0 400mm 48 (2 rows 24 way) CPACC48G2 H 600mm 72 (3 rows 24 way) CPACC72G2 Item Box size Height Pole cap Accessory modules (with grey Item Accessory modules Box size Height Without Escutcheon With Escutcheon 1) 0 400mm CPACCS0G2 CPACCS0GE2 H 600mm CPACCSHG2 CPACCSHGE2 1 700mm CPACCS1GE2 2 900mm CPACCS2GE2 3 1100mm CPACCS3GE2 4 1300mm CPACCS4GE2 5 1500mm CPACCS5GE2 6 1700mm CPACCS6GE2 8 For Orange door, replace G with O in the Cat. No. codes.

Concept Plus 2: (cont) Item Lock dogs Lock DIN locking assembly for MCBs and single pole RCBOs. DTLLA Item Height 94mm CPBGTS1 194mm CPBGTS2 Gear trays 294mm CPBGTS3 (to suit accessory module) 494mm CPBGTSH 594mm CPBGTS4 994mm CPBGTS6 Gear trays for Concept Plus 2 must be 100mm shorter than enclosure size. Item Size Number size 1 CPBFK1 size 2 CPBFK2 Flush surround kit size 3 CPBFK3 (supplied loose) 45mm width size 4 CPBFK4 size 5 CPBFK5 size 6 CPBFK6 End caps and gland plates Open end cap (cut out for cable entry) CPECS Steel (suits open end cap) 3mm CPGPS Brass (suits open end cap) 3mm CPGPB Aluminium (suits open end cap) 3mm CPGPA Emergency lighting kit Rotary control switch CPELK1 1) (supplied loose) Rotary control switch (complete wired loom) CPELK1W 1) Key operated control switch CPELK2 1) Dustproof door seal Fits all box sizes Floor mounting plinth 100mm height 3) CPPLINTH Escutcheon hinge kit 2) Suits all box sizes CPESC 250A MCCB to CD chassis CD250CKT2 Connection kits 200A MCCB to NC chassis NCCK200CP 250A MCCB to NC chassis NCCK250CP 400A MCCB to NC chassis NCCK400CP Notes: 1) Emergency lighting kits can be field fitted to Concept Plus 2 panelboards, utilising horizontal DIN knock outs at top of boards. Kits include control switch, timer, 24A 4 P N/C contactor, labels and wiring diagram to complete control circuit complying to AS 2293.1. 2) Qty 2 required for size 1-4 enclosure. Qty 3 required for size 5-6 enclosure. 3) Plinth is designed for bottom cable entry; if panelboard is freestanding additional support is required. 9

Concept Premier: IP66 1.6mm steel Fully welded construction Hinged escutcheon standard Door handle 3-point locking Suits Din-T or Safe-T MCB and RCDs Suits MCCB chassis Dual earth and neutral bars fitted Full range of accessory modules available (600mm to 2000mm) Stainless enclosure option available Din-T (CD chassis) Pole capacity Box size Height No Mainswitch Number 160A Mainswitch 250A Mainswitch 18 1 800mm CPD18G CPD18M160G CPD18M250G 24 1 800mm CPD24G CPD24M160G CPD24M250G 36 2 1000mm CPD36G CPD36M160G CPD36M250G 48 2 1000mm CPD48G CPD48M160G CPD48M250G 60 3 1200mm CPD60G CPD60M160G CPD60M250G 72 4 1400mm CPD72G CPD72M250G 84 4 1400mm CPD84G CPD84M250G 96 5 1600mm CPD96G CPD96M250G Safe-T (CT chassis) Pole capacity Box size Height No Mainswitch Number 160A Mainswitch 250A Mainswitch 18 1 800mm CPS18G CPS18M160G CPS18M250G 24 1 800mm CPS24G CPS24M160G CPS24M250G 36 2 1000mm CPS36G CPS36M160G CPS36M250G 48 2 1000mm CPS48G CPS48M160G CPS48M250G 60 3 1200mm CPS60G CPS60M160G CPS60M250G 72 4 1400mm CPS72G CPS72M250G 84 4 1400mm CPS84G CPS84M250G 96 5 1600mm CPS96G CPS96M250G For orange door, replace G with O in the Cat. No. codes. Relace G with SS for stainless steel option Item Box size Height Pole cap Accessory modules With Escutcheon H 600mm 24 CPPACC24G H 600mm 48 CPPACC48G 10 Item Box size Height With Escutcheon 1) H 400mm CPPACCGE 1 800mm CPPACCS1GE Accessory modules For orange door, replace G with O in the Cat. No. codes. 2 1000mm CPPACCS2GE 3 1200mm CPPACCS3GE 4 1400mm CPPACCS4GE 5 1600mm CPPACCS5GE 6 1800mm CPPACCS6GE

Concept Premier: (cont) Item Height Gear trays 94mm CPBGTS1 (to suit accessory module) 194mm CPBGTS2 294mm CPBGTS3 494mm CPBGTSH 594mm CPBGTS4 994mm CPBGTS6 Item Size Flush surround kit size H CPPFKH (supplied loose) 45mm width size 1 CPPFK1 size 2 CPPFK2 size 3 CPPFK3 size 4 CPPFK4 size 5 CPPFK5 size 6 CPPFK6 size 7 CPPFK7 Emergency lighting kit Rotary control switch CPELK1 (supplied loose) Rotary control switch (complete wired loom) CPELK1W Key operated control switch CPELK2 Weather proof rain hood Mild steel Single width CPPWC Double width CPPWCD Stainless steel Single width CPPWCSS Double width CPPWCDSS Mild steel Single width CPPPLINTHS Floor mounting plinth Double width CPPPLINTHD Stainless steel Single width CPPPLINTHSSS Double width CPPPLINTHDSS Wall mounting brackets Mild steel CPPWBMS Stainless steel CPPWB End caps and gland plates Open end cap (cut out for cable entry) CPECS Brass (suits open end cap) 3mm CPPGPB Brass (suits open end cap) 5mm CPPGPB5 Aluminium (suits open end cap) 3mm CPPGPA Aluminium (suits open end cap) 6mm CPPGPA6 Item Split chassis kits Connection kits CPD CD chassis CPS CT chassis 250A CPS CT chassis 355A 250A MCCB to CD chassis 200A MCCB to NC chassis (Direct) 250A MCCB to NC chassis (TAG) 300A MCCB to NC chassis (TAG) 400A Loadbreak to NC chassis (TAG) STKCD STK250NDTH STK300TH CD250CKT2 NCCK200CPP NCCK250CPP NCCK400CPP NCCK4002CPP 11

Concept Tough: 2.0mm mild steel, or 316 stainless Fully welded construction Available up to 96 pole capacity Door handle 3-point locking Lift-off, hinged escutcheon IP66 with door Suits Din-T or Safe-T MCB and RCDs Suits MCCB chassis Dual earth and neutral bars fitted Four modular enclosure sizes: 500mm to 2000mm Panelboards Din-T (CD chassis) Pole capacity Box size Height 18 2 1000mm CTD18O 24 2 1000mm CTD24O 36 2 1000mm CTD36O 48 2 1000mm CTD48O 60 3 1500mm CTD60O 72 3 1500mm CTD72O 84 3 1500mm CTD84O 96 3 1500mm CTD96O For grey door, replace O with G in the Cat. No. codes. For stainless steel replace O with SS in Cat. No. codes. XA chassis 18 3 1000mm CTX18O 24 3 1000mm CTX24O 36 3 1000mm CTX36O 48 4 1000mm CTX48O 60 4 1500mm CTX60O 72 4 2000mm CTX72O For grey door, replace O with G in the Cat. No. codes. For stainless steel replace O with SS in Cat. No. codes. Item Pole capacity Box size Height Number Accessory modules 18 1 500mm CTACCO 24 1 500mm CTACC24HO 36 1 500mm CTACC24O 12

A loadcentre is a small enclosure, which houses the protective equipment (circuit breakers and RCDs). A loadcentre is typically used when capacity and/or available space is minimal. Typical loadcentre sizes are 12 and 18 pole, and available options include insulated plastic constructions. Loadcentres can be selected by the following criteria: Breaker type DIN rail mounted (Din-T, MOD6), or clip-tray mounted (Safe-T) Mounting Recessed in a cavity (flush mount), or surface mount Material Plastic or mild steel Protection IP40, IP43, or IP55 rating Padlockable door, door lock kit IP40 Insulated Loadcentres: Standard AS/NZS 3439-3 Suits NHP MOD6 Din-T MCBs and associated DIN equipment Surface mount IP40 Split earth neutral bars Removable earth and neutral bar support Transparent or white door Supplied complete with buscomb Surface mount Pole capacity No. of rows Neutral bar Earth bar Transparent door Number 1) White door Number. 1) 12 1 5/3/3 12 CSB12ST CSB12SW 18 1 9/3/3/3 18 CSB18ST CSB18SW 24 2 10/3/3/3/3 24 CSB24ST CSB24SW 36 3 12/12/12 36 CSB36ST CSB36SW Flush mount 12 1 5/3/3 12 CSB12FT CSB12FW 18 1 9/3/3/3 18 CSB18FT CSB18FW 24 2 10/3/3/3/3 24 CSB24FT CSB24FW 36 3 12/12/12 36 CSB36FT CSB36FW Item Pole capacity Metal backing plate 12 CSB12FMP (for flush enclosure - mechanical protection) 18 CSB18FMP 24 CSB24FMP 36 CSB36FMP 13

ILC4S IP43 Insulated Loadcentres: IP43 Standard AS/NZS 3132 Suits Din-T6, 10, 10H and 15 MCBs Surface mounting Made from high impact resistant material Comprehensive cable entry facilities at top, bottom, sides and rear Totally insulated Pole capacity Description 1) 4 Surface mounting ILC4S 8 Surface mounting ILC8S ILC8S Description Earth Neutral E/N bar kit to suit ILC4 4 x 10mm 2 4 x 10mm 2 ILC4EN E/N bar kit to suit ILC8 2 x 16mm 2 8 x 10mm 2 2 x 16mm 2 8 x 10mm 2 ILC8EN IP55 Weatherproof Loadcentres: IP55 Standard AS/NZS 3439.3 Suits Din-T6, 10, 10H and 15 MCBs Padlocking possible Totally insulated 125mm centre distance between DIN rails Split neutral and earth bars No. of rows Pole capacity Neutral bar 1)2) Earth bar 2) 3) 1 12 8/4 8 DMWP12 2 24 18/6 18 DMWP24 3 36 24/12 18 DMWP36 1) Neutral bar indicated as e.g. 8/4 is split for use with RCDs. 2) Neutral bars and earth bars rated at 100 Amps. 3) Will not accept DSRCBH single pole RCDS. Description Locking bracket, padlock and 3 keys Connection set for joining enclosures together DMWPLD DMWPCS 14

Metal Loadcentres Din-T: Suitable for Din-T series circuit breakers up to 125A Suits Din-T6, 10, 10H and 15 MCBs Supplied with earth and neutral bars, schedule label DIN rail fitted Australian made Surface mount enclosures (without door) IP30 (IP40 with door) Pole capacity Enclosure Flush Escutcheon Door 8 NLC8S NLC8FE LD6/8 12 NLC12S NLC12FE LD9/12 15 NLC15S NLC15FE LD12/15 18 NLC18S NLC18FE LD15/18 21 NLC21S NLC21FE LD18/21 24 NLC24S Description Locking kit includes bracket and fasteners (CL001) DSLK Metal Loadcentres Safe-T: Suitable for Safe-T MCBs and accessories Supplied with neutral, earth bars and schedule labels Suits Safe-T MCBs and Safe-T RCDs MCB clip tray fitted Australian made Surface mount enclosures IP30 (IP40 with door) Pole capacity Enclosure Flush Escutcheon Door 6 TLC6S TLC6FE LD6/8 9 TLC9S TLC9FE LD9/12 12 TLC12S TLC12FE LD12/15 15 TLC15S TLC15FE LD15/18 18 TLC18S TLC18FE LD18/21 21 TLC21S TLC21FE LD21 Description Locking kit includes bracket and fasteners (CL001) DSLK 15

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