Application Note. Using the Yaskawa ProfiNet Option SI-EP3 or SI-EP3/V with Siemens Step 7 Software

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Subject: PROFIdrive Product: SI-EP3 Doc: AN.AFD.31 Title: Using the Yaskawa ProfiNet Option SI-EP3 or SI-EP3/V with Siemens Step 7 Software Application Note Using the Yaskawa ProfiNet Option SI-EP3 or SI-EP3/V with Siemens Step 7 Software USE OF TECHNICAL INFORMATION! Technical content and illustrations are provided as technical advice to augment the information in manual, not supercede it. The information described in this document is subject to change without notice. Yaskawa assumes no responsibility for errors or omissions or damages resulting from the use of the information contained in any technical document. All warnings, cautions and product instruction for product use must be followed. Qualified personnel should carry out installation, operation and maintenance.

Contents Introduction...1 Intended Audience...1 References...1 Create Step 7 Project...2 Create Project...2 Add Station...3 Add GSD File...4 Add CPU...5 Configure CPU...6 Add Drive w/ SI-EP3 Option to PROFINET Network...7 Assign Device Name... 11 Save, Compile and Download... 12 Drive Control Programming... 13 Variable table... 13 PROFIdrive... 15 Yaskawa... 15 Ladder Logic (LAD)... 16 Notes... 18

Figures Figure 1 -- Create Project... 2 Figure 2 -- Project Name... 2 Figure 3 -- Select Station... 3 Figure 4 -- Open Hardware Configuration... 3 Figure 5 -- Install GSD File... 4 Figure 6 -- Select SI-EP3 GSD File... 4 Figure 7 -- Insert CPU Object... 5 Figure 8 -- Define Inserted Object Type... 5 Figure 9 -- Add CPU to System Rack... 5 Figure 10 -- Add IP Address and PROFINET Network... 6 Figure 11 -- Configure PROFINET Network... 6 Figure 12 -- PROFINET Network Added... 6 Figure 13 -- Add SI-EP3 Drive to Network... 7 Figure 14 -- Configure SI-EP3 Option... 7 Figure 15 -- Add Name and Device Number... 8 Figure 16 -- Add IP Address and Network Connection... 8 Figure 17 -- Add Cyclic I/O... 9 Figure 18 -- Cyclic I/O Properties... 9 Figure 19 -- Control and Status Word Configuration... 10 Figure 20 Assign Device Name... 11 Figure 21 -- Assign Name Dialog... 11 Figure 22 -- Save and Compile... 12 Figure 23 -- Download to PLC... 12 Figure 24 -- Create Variable Table... 13 Figure 25 -- Name the Variable Table... 13 Figure 26 -- Populate Variable Table... 14 Figure 27 -- Set Table to Online... 14 Figure 28 -- Enter PROFIdrive Control Values... 15 Figure 29 -- Enter Yaskawa Control Values... 15 Figure 30 Basic Drive Control Program... 16 Figure 31 Control Acc Rate... 17

Introduction This document describes how to add a Yaskawa AC Drive with an SI-EP3 Option to a PROFINET network using the Siemens Step 7 software version 5.4. Intended Audience This document is intended for those involved in designing, installing and/or commissioning a PROFINET system including Yaskawa AC Drives. It is assumed that the reader is familiar with Yaskawa AC Drives, PROFINET and Siemens Step 7 programming. Familiarity with the SI-EP3 Option and with the A1000 and V1000 installation guides and technical manuals is highly recommended. References Siemens documentation may be downloaded from http://support.automation.siemens.com 49948856 SIMATIC PROFINET with STEP 7 45531107 SIMATIC Programming with STEP 7 V5.4 Following manuals may be downloaded from SIEPYEACOM07 SIEPYEACOM06 SIEPC71061641 SIEPC71060618 PROFINET information may be downloaded from www.yaskawa.com 1000-Series Option SI-EP3 PROFINET Technical Manual V1000-Series Option SI-EP3/V PROFINET Technical Manual Yaskawa 1000 Series AC Drive Technical Manual Yaskawa V1000 AC Drive Technical Manual http://www.profibus.com/technology/profinet/ 9 May 2012. Document: AN.AFD.31 Page 1

Create Step 7 Project Create Project Open the Step 7 software Select New from the File menu Enter the project Name Select OK Select File New Figure 1 -- Create Project Enter project Name Select OK Figure 2 -- Project Name 9 May 2012. Document: AN.AFD.31 Page 2

Add Station Select Station from the Insert menu Select the Station Type (SIMANTEC 300 Station for this example) Double Click on Hardware Select Insert Station Select Station Type Figure 3 -- Select Station Double Click on Hardware Figure 4 -- Open Hardware Configuration 9 May 2012. Document: AN.AFD.31 Page 3

Add GSD File Select Install GSD File from the Options menu Select the GSD file to install Select Install Select Close Select Options Install GSD File Figure 5 -- Install GSD File Select GSD File Location Select SI-EP3 GSD File Select Install Select Close Figure 6 -- Select SI-EP3 GSD File 9 May 2012. Document: AN.AFD.31 Page 4

Add CPU Select Insert Object from the Object menu Select Station Type, Rack and Rail Select CPU from catalog Drag CPU to highlighted slot in the system rack Select Insert Insert Object Figure 7 -- Insert CPU Object Select Station Select Rack Select Rail Figure 8 -- Define Inserted Object Type Select CPU From Catalog And Drag it to designated Slot in system rack D r a g Figure 9 -- Add CPU to System Rack 9 May 2012. Document: AN.AFD.31 Page 5

Configure CPU Enter CPU IP Address and Subnet Mask Add network Enter network name Select OK Enter IP address 192.168.2.1 Enter Subnet mask 255.255.255.0 Select New To add network Figure 10 -- Add IP Address and PROFINET Network Enter network Name Select OK Figure 11 -- Configure PROFINET Network Select OK Figure 12 -- PROFINET Network Added 9 May 2012. Document: AN.AFD.31 Page 6

Add Drive w/ SI-EP3 Option to PROFINET Network Select SI-EP3 from catalog Drag SI-EP3 to network Select Object properties from the Edit menu Enter the SI-EP3 name and device number Enter SI-EP3 IP Address Select the network connection Select OK Select the cyclic I/O Drag the I/O to the designated slot Right click on memory and select Object Properties Select Parameter tab Select Control and Status Word Selection Select either PROFIdrive or Yaskawa Select OK D r a g Select SI-EP3 From catalog and Drag it to the network Figure 13 -- Add SI-EP3 Drive to Network Select Edit Object Properties Figure 14 -- Configure SI-EP3 Option 9 May 2012. Document: AN.AFD.31 Page 7

Enter Device Name Enter Device Number Select Ethernet To set IP Address Figure 15 -- Add Name and Device Number Enter IP address Select network Connection Select OK Figure 16 -- Add IP Address and Network Connection 9 May 2012. Document: AN.AFD.31 Page 8

Select cyclic I/O Drag it to the Designated IO slot D r a g Figure 17 -- Add Cyclic I/O Right click on I/O slot Select Object Properties Figure 18 -- Cyclic I/O Properties 9 May 2012. Document: AN.AFD.31 Page 9

Select Profile Select OK Figure 19 -- Control and Status Word Configuration 9 May 2012. Document: AN.AFD.31 Page 10

Assign Device Name All PROFINET devices must have an assigned name. Assigning a name to a device requires that the device be connected to and can be seen by the network. Although it is not necessary to assign device names at this point, the process is shown here. Select PLC Select Ethernet Select Assign Device Name Figure 20 Assign Device Name Verify Device name Select Device Select Assign name Select Close Figure 21 -- Assign Name Dialog 9 May 2012. Document: AN.AFD.31 Page 11

Save, Compile and Download Save and compile the configuration Download the configuration to the PLC Select Station Save and Compile Figure 22 -- Save and Compile Select PLC Download Figure 23 -- Download to PLC 9 May 2012. Document: AN.AFD.31 Page 12

Drive Control Programming Variable table Create Variable Table Name the Variable Table Populate the Variable table with Drive I/O Set Mode to Online Enter Drive Variables Press F9 to Send Modified Values Select Insert S7 Block Variable Table Figure 24 -- Create Variable Table Enter Symbolic Name Select OK Figure 25 -- Name the Variable Table 9 May 2012. Document: AN.AFD.31 Page 13

Enter Inputs PIW [Input Address] Enter Outputs PQW [Output Address] Figure 26 -- Populate Variable Table Select Variable Select Monitor Figure 27 -- Set Table to Online 9 May 2012. Document: AN.AFD.31 Page 14

PROFIdrive Read Status Word 1 Reference Frequency Write Control Word 1 Frequency Reference Press F9 to Write Modified Values To the Drive PZD1 (STW) PZD2 (HIW) PZD3 PZD4 PZD5 PZD6 PZD7 PZD1 (STW) PZD2 (HSW) PZD3 PZD4 PZD5 PZD6 PZD7 Figure 28 -- Enter PROFIdrive Control Values 1 Control and Status words for the PROFIdrive profile selected in the Cyclic I/O Configuration. Note that the Control and Status words for PROFIdrive profile are not the same as for the Yaskawa profile. PROFIdrive: Control RUN 007Fh Yaskawa Read Status Word 2 Reference Frequency Write Control Word 2 Frequency reference Press F9 to Write Modified Values To the Drive PZD1 (ZSW) PZD2 (NIST_A) PZD3 PZD4 PZD5 PZD6 PZD7 PZD1 (STW) PZD2 (NSOLL_A) PZD3 PZD4 PZD5 PZD6 PZD7 Figure 29 -- Enter Yaskawa Control Values 2 Control and Status words for the Yaskawa profile selected in the Cyclic I/O Configuration Yaskawa: Control RUN 0001h 9 May 2012. Document: AN.AFD.31 Page 15

Ladder Logic (LAD) Control the Drive From the PLC Program with PROFIdrive Profile Selected One Shot the command to Move the RUN command To STW (PZD1) and the Frequency Reference to HSW(PZD2) One Shot the command to Remove the RUN command To STW (PZD1) and the Frequency Reference to HSW(PZD2) Figure 30 Basic Drive Control Program 9 May 2012. Document: AN.AFD.31 Page 16

Change the Acceleration Rate When the PROFIdrive Profile is Selected Enter the acceleration parameter address in F7-33 with the value desired. o Parameter C1-01 (0200h) Power cycle the drive to store and make the parameter value active. One Shot the change in Value to PZD3 Figure 31 Control Acc Rate 9 May 2012. Document: AN.AFD.31 Page 17

Notes 9 May 2012. Document: AN.AFD.31 Page 18

9 May 2012. Document: AN.AFD.31 Page 19