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1 Contents Moxa Technical Support Team 1 Application Description System Topology Hardware and Software Requirements Hardware Requirement Software Equipment Configuration Hardware Installation Configuring GP-Pro EX On-line Test Copyright 2014 Moxa Inc. Released on December 19, 2014 About Moxa Moxa is a leading manufacturer of industrial networking, computing, and automation solutions. With over 25 years of industry experience, Moxa has connected more than 30 million devices worldwide and has a distribution and service network that reaches customers in more than 70 countries. Moxa delivers lasting business value by empowering industry with reliable networks and sincere service for automation systems. Information about Moxa s solutions is available at You may also contact Moxa by at info@moxa.com. How to Contact Moxa Tel: Fax:
2 1 Application Description Objective This document describes how to use Pro-face GP-4501TW to control and monitor Siemens PLC. Goals This document covers the following topics: How to use Pro-face GP-4501TW. How to use the Pro-face screen editor tool, GP-Pro Ex. How to use Pro-face HMI to control and monitor Siemens PLC. 2 System Topology The following figure shows the system architecture in which the Modbus end devices, PowerFlex 4M and IAQPoint2, are connected to the serial port on MGate 4101-MB-PBS through RS-485-2W wiring. MGate 4101-MB-PBS is connected to the PROFIBUS port on Siemens PLC via a PROFIBUS cable. PC (running SIMATIC Step 7) is connected to an Ethernet switch port on Siemens PLC via an Ethernet cable. A fan is connected to PowerFlex 4M that outputs electric current to power the fan. Pro-face GP-4501TW controls and monitors Siemens PLC via Ethernet connection. Copyright 2014 Moxa Inc. Page 2 of 18
3 3 Hardware and Software Requirements 3.1 Hardware Requirement A. Pro-face GP-4501TW Pro-face GP-4501TW is a 10.4-inch TFT color, touch screen with operator interface. B. For information on other hardware requirements, refer to the Configuring Siemens S7-300 PLC with Moxa MGate 4101-MB-PBS. 3.2 Software Equipment A. GP-Pro EX: This is the screen editor utility published by Pro-face. Rev.: V3.5 B. For information on other software requirements, refer to the Configuring Siemens S7-300 PLC with Moxa MGate 4101-MB-PBS. 4 Configuration 4.1 Hardware Installation 1. Serial Wiring For information on installing PowerFlex 4M and IAQPoint2, refer to the Configuring Siemens S7-300 PLC with Moxa MGate 4101-MB-PBS. 2. Ethernet Connection Connect CPU 315 to the PC running SIMATIC Step7 through an Ethernet connection to one of the two Ethernet connectors, either directly or through a common Ethernet switch. Connect the PROFIBUS cable from the PROFIBUS port on CPU 315 to the PROFIBUS port on MGate 4101-MB-PBS. Connect the Ethernet port on the Pro-face GP-4501TW to an Ethernet port on CPU 315. Copyright 2014 Moxa Inc. Page 3 of 18
4 3. Pro-face GP-4501TW IP Setup a. Touch either the top right hand corner then the bottom left hand corner OR the top left hand corner and then the bottom right hand corner within 0.5 seconds. Note: Do not touch both corners at the same time. b. A menu appears on the screen as shown in the following figure. Touch Offline. c. Touch Main Unit Settings Ethernet Local Settings. Copyright 2014 Moxa Inc. Page 4 of 18
5 d. Configure the IP address and Subnet Mask fields. 4. For information on other hardware settings, refer to the Configuring Siemens S7-300 PLC with Moxa MGate 4101-MB-PBS. 4.2 Configuring GP-Pro EX 1. Creating a New project a. Start the GP-Pro EX application. b. The Welcome to GP-Pro EX window appears. Select New and click OK. Copyright 2014 Moxa Inc. Page 5 of 18
6 c. Configure the following Display Unit settings and click Next. Series: Select GP 4000 Series and GP-45** Series from the drop-down lists. Model: Select GP-4501TW from the drop-down list. d. In the Device/PLC screen, configure the following fields and click New Screen: Manufacture: Select Siemens AG from the drop-down list. Series: Select SIMATIC S7 Ethernet from the drop-down list. Port: Select Ethernet (TCP) from the drop down list. Copyright 2014 Moxa Inc. Page 6 of 18
7 The system closes the Welcome screen and creates a Base Screen as shown in the following figure 2. PLC Connection Setup a. Click the Project tab and select Device/PLC. b. In the Device/PLC 1 configuration area, click the icon next to PLC1 as indicated in the following figure. Copyright 2014 Moxa Inc. Page 7 of 18
8 c. In the PLC1 settings screen, configure the following fields and click New: Destination IP Address: Enter the IP address. Connection Type: Select OP Communication from the drop-down list. CPU Rack Number: Enter 0. CPU Slot Number: Enter 2. Use Tag Data: Select this check box. Copyright 2014 Moxa Inc. Page 8 of 18
9 d. The Add Tag screen appears. Click Add. e. In the Tag List screen, add the tags as shown in the following figure. Copyright 2014 Moxa Inc. Page 9 of 18
10 3. Using the Edit Screen a. In the Base 1 screen window, use the Text tool to create Text Objects as shown in the following figure. b. In the Parts Toolbox pane, select Data Display from the Parts drop-down list and drag a data display element to the screen next to Temperature. Copyright 2014 Moxa Inc. Page 10 of 18
11 c. Double-click the Data Display element to configure its properties. i. Click the icon next to the Monitor Word Address field and select the DisplayTemperature tag. ii. Click Ent. iii. From the Data Type drop-down list, select 32 Bit Float. Copyright 2014 Moxa Inc. Page 11 of 18
12 d. Click the Display tab and set the Decimal places field to 1; then, click OK. Copyright 2014 Moxa Inc. Page 12 of 18
13 e. Copy the Data Display element next to Temperature and paste it next to Drive Speed. f. Click the icon next to the Monitor World Address and change the tag name to DisplaySpeed. Copyright 2014 Moxa Inc. Page 13 of 18
14 g. In the Parts Toolbox pane, select Switch from the Parts drop-down list and drag a Switch element next to Start Drive and Stop Drive. Then, change the color of the Switch element for Start Drive to green. h. Double-click the Start Drive Switch element to configure its properties. In the Switch Feature tab, configure the following fields and click OK: Bit Address: Select StartDrive from the drop-down list. Bit Action: Select Bit Set from the drop-down list. Copyright 2014 Moxa Inc. Page 14 of 18
15 i. Double-click the Stop Drive Switch element to configure its properties. In the Switch Feature tab, configure the following fields and click OK: Bit Address: Select StartDrive from the drop-down list. Bit Action: Select Bit Reset from the drop-down list. 4. Transferring a Project After you edit a screen, save the project. a. Click Transfer Project to transfer a project to Pro-face GP-4501TW. Copyright 2014 Moxa Inc. Page 15 of 18
16 b. In the Transfer Tool window, click Send Project. Copyright 2014 Moxa Inc. Page 16 of 18
17 c. The Select Display Unit window displays the list of online Pro-face HMI devices. Select to enable the Pro-face GP-4501TW device and click OK to transfer the project. 5 On-line Test The Pro-face GP-4501TW panel displays Temperature (in degree Celsius) that is read from IAQPoint2 and Drive Speed from Power Flex 4M. Drive Speed is 0.0 because PowerFlex 4M is in Stop Mode. Copyright 2014 Moxa Inc. Page 17 of 18
18 Click the Switch element for the Start Drive to set the StartDrive tag. PowerFlex 4M is now in Start Mode and Drive Speed is greater than 0.0 as shown in the following figure. Copyright 2014 Moxa Inc. Page 18 of 18
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