Charging connections for electric vehicles

Charging connections for electric vehicles

RATIO ELECTRIC Welcome to the EV Charging catalogue of Ratio Electric. Here you find the best products to connect your plug-in hybrid or full electric vehicle with the charging station or outlet for recharging the battery. Every product we make is designed to be functional, practical and able to withstand the outdoor environment. However in the fast developing world of electric vehicles we would be pleased to get your input on our products and/or ideas for any new products. Best regards, Hans Snaak, managing director hsnaak@ratio.nl EV Charging Connections V Charging Standards 3 EV Charging Cables type 2 4 EV Charging Cables type 2 to 1 5 EV Charging Components 6 Portable Charging Mode 2 8 Home Charger Mode 2 9 Mode 4 DC Charging 10 Accessories 11 2

EV CHARGING STANDARDS EV charging connections he IEC 61851 standard describes 4 charge modes: Mode 1: max. 16A AC 230/400V Mode 2: max. 32A AC 230/400V Mode 3: max. 63A AC 230/400V Mode 4: max. 400A DC 1000V All modes, except mode 1, require communication between vehicle and charge station. Modes 1, 2 and 3 use a battery charger inside the vehicle. Mode 4 uses an external charger. The battery charger converts the AC in to DC. All modern plug-in full electric and hybrid vehicles require communication with the charge station. The plug configurations for mode 2 and 3 are described in the IEC 62196 standard: Ty pe 1: based on the US SAE1772 standard. All American and Japanese cars (or other that use their technology) are supplied with this inlet. Ty pe 2: is the European standard. European car makers will equip their cars with this inlet. Also infrastructure suppliers (Charging stations) in Europe use this standard for their outlets. Ty pe 3: is a standard used in France and Italy on the infrastructure side. It uses shutters on the contacts for extra safety protection. SPECIFICATIONS: Rating 16A, 32A / 230V, 400V Mode 3, type 2 Mode 3, type 1 16A, 32A / 230V Charging single and 3 phase single phase Locking electromechanical manual Contacts 5 power + 2 data 3 power + 2 data Cars that use type 1 inlets: Nissan Leaf, Mitsubishi I-Miev, Peugeot Ion, Opel Ampera, Chevrolet Volt, Renault Fluence ZE, Renault Kangoo ZE, Fisker Karma, To yota Prius plug-in. Cars that use type 2 female inlets: Smart ED Model 2. Cars that use type 2 male inlets: Renault Zoe, Smart ED Model 3, Volvo V60 PiH. Mode 3, type 2 outlet chargestation + cable plug Mode 3, type 1 car side plug + inlet 3

Mode 3 type 2 Charging cable 16A/32A single phase p/n Length Max. Rating Cable Colour Car plug Charge Station plug 31240 4m 16A 07BQ-F 3G 2,50mm 2 + 1 x 0,50mm 2 green Mode 3, type 2, Female Mode 3, type 2, Male 31242 6m 16A 07BQ-F 3G 2,50mm 2 + 1 x 0,50mm 2 green Mode 3, type 2, Female Mode 3, type 2, Male 31241 8m 16A 07BQ-F 3G 2,50mm 2 + 1 x 0,50mm 2 green Mode 3, type 2, Female Mode 3, type 2, Male 31250 4m 32A 07BQ-F 3G 6,00mm 2 + 1 x 0,50mm 2 green Mode 3, type 2, Female Mode 3, type 2, Male 31252 6m 32A 07BQ-F 3G 6,00mm 2 + 1 x 0,50mm 2 green Mode 3, type 2, Female Mode 3, type 2, Male 31251 8m 32A 07BQ-F 3G 6,00mm 2 + 1 x 0,50mm 2 green Mode 3, type 2, Female Mode 3, type 2, Male p/n 31240 Mode 3 type 2 Charging cable 16A/32A single phase p/n Length Max. Rating Cable Colour Car plug Charge Station plug 31244 Coil pull out 16A 07BQ-F 3G 2,50mm 2 + 1 x 0,50mm 2 green Mode 3, type 2, Female Mode 3, type 2, Male Max 5m 31254 Coil pull out 32A 07BQ-F 3G 6,00mm 2 + 1 x 0,50mm 2 green Mode 3, type 2, Female Mode 3, type 2, Male Max 5m p/n 31244 Mode 3 type 2 Charging cable 16A/32A 3 phase p/n Length Max. Rating Cable Colour Car plug Charge Station plug 31280 4m 16A 07BQ-F 5G 2,50mm 2 + 1 x 0,50mm 2 green Mode 3, type 2, Female Mode 3, type 2, Male 31282 6m 16A 07BQ-F 5G 2,50mm 2 + 1 x 0,50mm 2 green Mode 3, type 2, Female Mode 3, type 2, Male 31281 8m 16A 07BQ-F 5G 2,50mm 2 + 1 x 0,50mm 2 green Mode 3, type 2, Female Mode 3, type 2, Male 31290 4m 32A 07BQ-F 5G 6,00mm 2 + 1 x 0,50mm 2 green Mode 3, type 2, Female Mode 3, type 2, Male 31292 6m 32A 07BQ-F 5G 6,00mm 2 + 1 x 0,50mm 2 green Mode 3, type 2, Female Mode 3, type 2, Male 31291 8m 32A 07BQ-F 5G 6,00mm 2 + 1 x 0,50mm 2 green Mode 3, type 2, Female Mode 3, type 2, Male p/n 31280 4

Mode 3 type 2 to 1 Charging cable 16A/32A single phase p/n Length Max. Rating Cable Colour Car plug Charge Station plug 31210 4m 16A 07BQ-F 3G 2,50mm 2 + 1 x 0,50mm 2 green Mode 3, type 1, Female Mode 3, type 2, Male 31212 6m 16A 07BQ-F 3G 2,50mm 2 + 1 x 0,50mm 2 green Mode 3, type 1, Female Mode 3, type 2, Male 31211 8m 16A 07BQ-F 3G 2,50mm 2 + 1 x 0,50mm 2 green Mode 3, type 1, Female Mode 3, type 2, Male 31215 4m 32A 07BQ-F 3G 6,00mm 2 + 1 x 0,50mm 2 green Mode 3, type 1, Female Mode 3, type 2, Male 31217 6m 32A 07BQ-F 3G 6,00mm 2 + 1 x 0,50mm 2 green Mode 3, type 1, Female Mode 3, type 2, Male 31216 8m 32A 07BQ-F 3G 6,00mm 2 + 1 x 0,50mm 2 green Mode 3, type 1, Female Mode 3, type 2, Male p/n 31210 Mode 3 type 2 to 1 Charging cable 16A/32A single phase p/n Length Max. Rating Cable Colour Car plug Charge Station plug 31220 Coil pull out 16A 07BQ-F 3G 2,50mm 2 + 1 x 0,50mm 2 green Mode 3, type 1, Female Mode 3, type 2, Male Max. 5m 31218 Coil pull out 32A 07BQ-F 3G 6,00mm 2 + 1 x 0,50mm 2 green Mode 3, type 1, Female Mode 3, type 2, Male Max. 5m p/n 31220 Adapter cable Mode 3 to mode 1 16A single phase p/n Length Cable Colour Car plug Charge Station plug 31200 0,5m 07BQ-F 3G 2,50mm 2 + 1 x 0,50mm 2 green Schuko coupler Mode 3, type 2, Male p/n 31200 5

Adapter cable Mode 3 to mode 1 16A single phase p/n Length Cable Colour Car plug Charge Station plug 31203 1m 07BQ-F 3G 2,50mm 2 + 1 x 0,50mm 2 green Schuko coupler Mode 3, type 2, Male p/n 31203 With key to unlock at charge station REWIRABLE CABLE PLUGS / CONNECTORS p/n 31100 Mode 3, type 2 Male connector 16A/400V p/n 31105 Mode 3, type 2 Male connector 32A/400V p/n 31101 Mode 3, type 2 Female connector 16A/400V p/n 31106 Mode 3, type 2 Female connector 32A/400V p/n 31000 Mode 3, type 1 Female connector 16A/250V EV CHARGING CABLE Ratio Electric uses charging cable according IEC 61851/62196 This cable has been developed in cooperation with Draka and can be supplied on 50m spools. Low smoke and zero halogen. p/n Max. Rating Description Colour 31400 16A 07BQ-F 3G 2,50mm 2 + 1 x 0,50mm 2 Green 31410 3 x 16A 07BQ-F 5G 2,50mm 2 +1 x 0,50mm 2 Green 31420 32A 07BQ-F 3G 6,00mm 2 +1 x 0,50mm 2 Green 31430 3 x 32A 07BQ-F 5G 6,00mm 2 +1 x 0,50mm 2 Green 6

TYPE 1 CHARGING INLET 32A/230V IEC62196-2 mode 3 type 1 Male screw contacts for wires up to 6mm 2 Outside dimensions 70mm x 70mm EV charging connections TYPE 2 CHARGING OUTLET 32A/400V p/n 32200 IP54 (plug/inlet mated & cover closed) IEC62196-2 mode 3 type 2 Female screw contacts for wires up to 6mm 2 Outside diameter 100mm Available with electromechanical locking p/n 32000 Cover IP54 (plug/inlet mated & cover closed p/n 32100 No cover IP44 (plug/inlet mated) p/n 32110 Locking Actuator p/n 32120 Acuator Cable TYPE 2 CHARGING OUTLET KIT 32A/400V Includes p/n 32000 + 32110 + 32120 p/n 32130 Ty pe 2 Charging Outlet kit TYPE 2 CHARGING INLET 32A/400V IEC62196-2 mode 3 type 2 Male screw contacts for wires up to 6mm 2 Outside diameter 98mm p/n 32101 IP54 (plug/inlet mated & cover closed) 7

MODE 2 CHARGING Charging with a Schuko or CEE outlet requires according IEC 61851 Mode 2: 1. a residual current device (RCD) 2. a protective earth (PE) control 3. a pilot control (communication) function PORTABLE CHARGING MODE 2 For at home or on the road charging. Allowing charging from any standard household receptable. p/n Rating Total length Car plug Charger plug 31310 10A 4m Mode 3, type 1 Schuko + integrated RCD 31320 10A 4m Mode 3, type 2, female Schuko + integrated RCD p/n 31310 p/n 31320 8

Home Charger Mode 2 atio Electric s Home Charger provides most flexibility and user friendliness for charging your electric vehicle. Yo u do not need to get a charging cable from the trunk of the car. Just take the plug from the holder, plug in your car and push the start button. The charge current is selectable to minimize the risk of overload and increase battery life. SPECIFICATIONS: RCD 30mA, CB 16A Lighted start/stop switch Coiled charge cable Power and charging indication KWH meter option on all home chargers Home Charger Mode 2 Grey Housing p/n Description Rating Car plug Wall plug 31330 Home Charger Mode 2 selectable Mode 3, type 1 CEE Grey Housing 6-9-12-15A 16A/230V p/n 31330 Home Charger Mode 2 Stainless Steel Housing p/n Description Rating Car plug Wall plug 1333 Home Charger Mode 2 selectable Mode 3, type 1 CEE Stainless Steel Housing 6-9-12-15A 16A/230V p/n 31333 Home Charger Mode 2 Green Housing p/n Description Rating Car plug Wall plug 31334 Home Charger Mode 2 selectable Mode 3, type 1 CEE Green Housing 6-9-12-15A 16A/230V p/n 31334 Home Charger Mode 2 Cable Storage System p/n Description Rating Car plug Charger plug 1335 Home Charger Mode 2 selectable Mode 3, type 1 CEE Cable Storage System 6-9-12-15A 16A/230V p/n 31335 9

Mode 3 type 3 to 1 Charging cable 16A single phase p/n Length Max. Rating Cable Colour Car plug Charge Station plug 31260 4m 16A 07BQ-F 3G 2,50mm 2 green Mode 3, type 1 Mode 3, type 3 p/n 31260 MODE 4 DC CHARGING CNS 2011.05.30 standard Current rating: 125A Operating Voltage: 400V DC CHARGING INLET p/n 32500 CHARGING CABLE p/n Length Cable Colour 32600 4m 2 x 25mm 2 + 1 x 16mm 2 + 2 x 2,5mm 2 + 4 x 0,75mm 2 orange p/n 32600 10

ACCESSORIES p/n 32400 Organiser Bag p/n 32201 Ty pe 1 Plug holder p/n 32202 Ty pe 2 Female Plug holder Nissan Leaf Full Electric drive Motor: 80 kw Battery: 24 kwh, Life PO4 Opel Ampera Extended Range Electric Vehicle Motor: 111 kw Battery: 16 kwh, Life PO4 11

ABOUT RATIO ELECTRIC Ratio Electric is a Dutch based company specializing in power connection and distribution systems. We supply following markets: Industrial: power cords and power distribution units Marine: shore power connections and systems Automotive: EV charging connections For more info visit us at www.ratio-electric.com POWERFUL PERFORMANCE, POWERFUL PRODUCTS RE-EVC-JAN13 Ambachtsstraat 12 - NL 3861 RH Nijkerk - T +31 33 245 23 60 - F +31 33 245 31 54 - E info@ratio.nl - I