Electric Vehicle Charging Products & Connectors

Transcription

1 Electric Vehicle Charging Products & Connectors

2 EVconnectors is the brand name for a range of products and Connectors specifically for the Electric Vehicle industry. The EV connectors focus particularly on the emerging Electric Vehicle market and the associated infrastructure product manufacturing companies in addition to the long term after market requirements. The Products and Services aim to fill the demand from Car, Commercial Electric vehicle and Street Charging Equipment manufacturers who require a specialist supplier to support the requirements of the industry.

3 Charging Modes and Standards 04 Cable Selection Guide 05 Type 1 - J1772 Plug & Socket / Inlet CONTENTS Type Vehicle Charging Plugs Type Charging Station Socket / Inlet Type New Vehicle Inlet & Plugs EV Tester and Rescue 24-25

4 For further information on these products please contact EVconnectors Ltd. on: T: +44 (0) E: F: +44 (0) Charging Modes and Standards Charging Modes CHARGING MODES INTERLOCKING SINGLE PHASE 3 PHASE Mode 1 In Vehicle MAX 16A kw MAX 16A kw Mode 2 In Vehicle MAX 32A kw MAX 32A kw Mode 3 Vehicle and Charging Sockets MAX 63A KW MAX 63A kw Standards Different Charging Modes are defined for various applications and charging requirements. The EV Market is currently adopting Mode 3 for Street and Fast Charging were Vehicles can be charged with upto 63A 3 Phase current. Mode 1 and 2 are Domestic Chargers which will be superceded with intelligent versions. STANDARDS CAPACITY J1772 Type 1 is generally the adopted standard in Japan and the US. J1772 TYPE 1 up to 7.4 kw up to 63A Single Phase TYPE 2 up to 44 kw up to 63A Single - 3 Phase Type 2 adopted by the European Charger Manufacturers version 2 is now available where the contact gender has been changed to bring the standard for Vehicles into line with traditional IEC legislation. 04

5 Cable Selection Guide Vehicle 5 Pin J1772 Male Vehicle Inlet Chevrolet Volt Citroen C-Zero Ford Focus Electric Mia Mitsubishi I-Miev Nissan NV200 SE Van Nissan Leaf Peugeot Ion Renault Fluence Renault Kangoo Smiths Edison Van Smiths Newton Tata Indica Vista EV Toyota Prius Vauxhall Ampera Vehicle Plug DSI Type 1 Female Mode 3 Charger Plug DSIEC Type 2 Male Mode 3 Part No. DSI-DSIEC-EV16P-XC DSI-DSIEC-EV32P-XC Description Type 1 to Type 2 16A Plug Type 1 to Type 2 32A Plug Cable Length 3 or 5m Cable 3 or 5m Cable Cable Selection Guide 7 Pin Female Vehicle Inlet Smart Type 2 Male Mode 3 Type 2 Male Mode 3 DSIEC-2EV16P-XC DSIEC-2EV32P-XC Type 2 to Type 2 16A Plug Type 2 to Type 2 32A Plug 3 or 5m Cable 3 or 5m Cable 7 Pin Male Vehicle Inlet Smart 2 Renault Zoe NEW Type 2 Female Mode 3 Type 2 Male Mode 3 DSIEC2b-2e-EV16P-XC DSIEC2b-2e-EV32P-XC Type 2 to Type 2 16A Plug Type 2 to Type 2 32A Plug 3 or 5m Cable 3 or 5m Cable 05

6 For further information on these products please contact EVconnectors Ltd. on: T: +44 (0) E: F: +44 (0) TYPE 1 - JI772 J1772 Female Plug IP54 Rated Ergonomic Pistol Grip Style Impact Resistant Run Over Proof 10,000 Mating Cycles Cable Strain Relief Feature Insulated Terminal Design Locking Feature for Padlock Dust Cap on Lanyard Plugs & Cables for Vehicles & Charging Stations L1 PP PE φ N CP 10.8 Custom Options on Cable Length and Colour CE & UL Approved

7 Part Numbers J1772 Plug + Cable Series DSI - J1772 Female Cable Rating EV16-16A 240v EV32-32A 240v EV63-63A 240v EV70-70A 240v DSI EVXX P XC TYPE 1 - JI772 Cable Colour Option Orange Black Type DSI-EV16-70 Mating Force 80N Colour White Mating Cycles Rated Current 16A/ 32A/ 63A/ 70A Flame Retardant UL94 V-0 Rated Voltage 500V IP Rating IP54 Test Voltage 2000V Operating Temperature -30 C to 60 C Insulation Resistance 500MΩ Cable Size 13mm² - 2.5mm² Contact Resistance 0.055±0.005Ω Plug Material PC/Copper Alloy Series Rated voltage Rated current Power Cable size 1 DSI-EV70 240V AC 70 Amp 16.8KW 13mm² 2 DSI-EV63 240V AC 63 Amp 15.1KW 10mm² 3 DSI-EV32 240V AC 32 Amp 7.6KW 4mm² 4 DSI-EV16 240V AC 16 Amp 3.8KW 2.5mm² P Plug Cable Length NC - No Cable 3C - 3 metres 5C - 5 metres Supply Single Phase BUY ONLINE Plugs & Cables for Vehicles & Charging Stations 07

8 For further information on these products please contact EVconnectors Ltd. on: T: +44 (0) E: F: +44 (0) TYPE 1 - JI772 J1772 Male Socket / Inlet 4 Point Fixing Hinged Lid Low Contact Resistance CE & UL Approved For Product Specifications See Page 7 Sockets / Inlets for Vehicles 08

9 Part Numbers Series DSI - J1772 Male Cable Rating EV16-16A 240v EV32-32A 240v EV63-63A 240v EV70-70A 240v S Socket/Inlet Cable Length NC - No Cable 0.5C metres 1.5C metres Supply Single Phase DSI EVXX S P XXC XC TYPE 1 - JI772 Sockets / Inlets for Vehicles BUY ONLINE 09

10 For further information on these products please contact EVconnectors Ltd. on: T: +44 (0) E: F: +44 (0) TYPE 1 TYPE 2 Plugs & Cables for Vehicles & Charging Stations J1772 to Female to Male Plug IP54 Rated Ergonomic Pistol Grip Style Impact Resistant Run Over Proof 10,000 Mating Cycles Cable Strain Relief Feature Insulated Terminal Design J1772 Locking Feature for Padlock Dust Cap on Lanyard High Viz Orange Or Black Cable Custom Options on Cable Length and Colour CE & UL Approved 10

11 Part Numbers Series DSI - J1772 Female DSIEC Male Cable Rating EV16-16A 240v EV32-32A 240v EV63-63A 240v DSI DSIEC EVXX EVXXP P P XC XC TYPE 1 TYPE 2 Cable Colour Option Orange Black CURLY CABLE Available soon on all products P Plug Cable Length 3C - 3 metres 5C - 5 metres Supply Single Phase BUY ONLINE Plugs & Cables for Vehicles & Charging Stations 11

12 For further information on these products please contact EVconnectors Ltd. on: T: +44 (0) E: F: +44 (0) TYPE Plugs & Cables for Vehicles & Charging Stations Male Plug IP54 Rated Ergonomic Pistol Grip Style Impact Resistant Run Over Proof 10,000 Mating Cycles Cable Strain Relief Feature Insulated Terminal Design Single and 3 Phase Cable Dust Cap on Lanyard High Viz Orange or Black Cable Custom Options on Cable Length and Colour CE & TUV Approved 12

13 Part Numbers Male Plug + Cable Male to Male Plug Cable Colour Option Orange Black Type DSIEC Mating Force 80N Colour White Mating Cycles Rated Current 16A/ 32A/ 63A Flame Retardant UL94 V-0 Rated Voltage 500V IP Rating IP54 Test Voltage 2000V Operating Temperature -30 C to 60 C Insulation Resistance 500MΩ Cable Size 10mm² - 2.5mm² Contact Resistance 0.055±0.005Ω Plug Material PC/Copper Alloy Series Rated voltage Rated current Power Cable size 1 DSIEC / 415V AC 63 Amp 15.1 / 45.3KW 10mm² 2 DSIEC / 415V AC 32 Amp 7.6 / 22.8KW 6mm² 3 DSIEC / 415V AC 16 Amp 3.8 / 11.5KW 2.5mm² Series DSIEC Male No. of Plugs [blank] - Single Plug 2 - Plug to Plug Cable Rating EV16-16A v EV32-32A v EV63-63A v P Plug Cable Length NC - No Cable 3C - 3 metres 5C - 5 metres Supply [blank] - Single Phase 3 - Three Phase DSIEC 2 EVXX P XC 3 BUY ONLINE TYPE Plugs & Cables for Vehicles & Charging Stations 13

14 For further information on these products please contact EVconnectors Ltd. on: T: +44 (0) E: F: +44 (0) TYPE Female Socket 3 Point Fixing 3 Point Fixing Water Drain Hinged Lid Electronic Locking Solenoid with Manual Override Solenoid Fixing options, Vertical, 120 or 240 Single and 3 Phase For Product Specifications See Page 13 Sockets / Inlets for Chargers and Vehicles 14

15 Part Numbers 3 Point Fixing Hinged Lid Series DSIEC Female Locking Solenoid EL - Version 1 Pull Unlock G - Hinged Lid DSIEC EL/ELB G EVXX S XXC 3 TYPE Cable Rating EV16-16A v EV32-32A v EV63-63A v S - Socket/Inlet Cable Length NC - No Cable 3C - 3 metres 5C - 5 metres Supply [blank] - Single Phase 3 - Three Phase BUY ONLINE Sockets / Inlets for Chargers and Vehicles 3 Point Fixing Locking Solenoid, Manual Override 15

16 For further information on these products please contact EVconnectors Ltd. on: Female Socket 4 Point Fixing Technical Parameters 4 Point Fixing Signal Current: 2A 30V DC Water Drain 48 Hinged Lid Cable Specification L1 1 L2 2 L3 3 N 4 PE 5 CP 6 PP 7 29 PIN 1 PIN 1 PIN 1 PIN 2 2 PIN 3 PINPIN 3 PIN 3 PIN 2 Current & Volta Current & V Current & Signal Current Signal Cur Signal Cu Protection: IP5 Protection: Protectio Cable Specific Cable Spe Cable Sp Function Function Functio L1 1 L1L1 1 1 L2 2 L2L2 2 2 L3 3 L3L3 3 3 N 4 N N 4 4 PE 5 PEPE 5 5 CP 6 CPCP 6 6 PP 7 PPPP N L1 16 Charging Cable: 49 φ9 PE φ9 L3 ActuateActuate Solenoid Lock Using Solenoid LockSingle Using Pulse, Single Pulse, Actuate Solenoid Lock Using Single Pulse, Reverse/Changeover Polarity to Unlock Reverse/Changeover Polarity to Unlock Reverse/Changeover Polarity to Unlock L2 φ RED BLUE RED PP 7 CP 6 PE 5 N 4 BLUEWHITE WHITE L3 3 BLUE WHITE L2 2 L L Manual unlocking Manual unlocking Manual unlocking RED Technical Pa Technica Technic L 48 PP L CP ± mm mm mm 2 0.5mm 2 41 φ100 φ100 φ Electronic Locking Solenoid with Manual Override Single 16A 240 V and 3 Phase 2.5mm For2 Product Specifications See Page 13 Function Sockets / Inlets for Chargers and Vehicles Screw Termination - Field Wireable Protection: IP Current & Voltage: 16A 240V AC TYPE T: +44 (0) E: [email protected] F: +44 (0) P+N+PE+PP+CP 1500mm 3*10mm2+2*0.5mm ± ± ± CP CP PP CP PP PP

17 4 Point Fixing Hinged Lid Series DSIEC Female M - Four Point Fixing Locking Solenoid EL - Version 1 Pull Unlock ELB - Version 2 Lever Unlock Part Numbers DSIEC M EL/ELB G EVXX S XXC 3 TYPE G - Hinged Lid 4 Point Fixing Locking Solenoid Manual Override Cable Rating EV16-16A v EV32-32A v EV63-63A v S - Socket/Inlet Cable Length NC - No Cable 3C - 3 metres 5C - 5 metres Supply [blank] - Single Phase 3 - Three Phase BUY ONLINE Sockets / Inlets for Chargers and Vehicles Lever Release Pull Release 17

18 L For further information on these products please contact EVconnectors Ltd. on: T: +44 (0) E: F: +44 (0) TYPE Sockets / Inlets for Vehicles φ89 φ φ89 φ117 PP L1 φ 7 φ L2 φ PIN 1 PIN 2 PIN 3 Manual unlock ing CP RED BLUE WHITE Actuate Solenoid Lock Using Single Pulse, Reverse/Changeover Polarity to Unlock L3 PE Charging cable N PI N 1 PIN 2 PI N 3 PI N 1 PIN 2 PI N 3 L Technical parameters Current and Voltage 63A 240V/415V AC Male Locking Inlet Signal current 2A 30V DV Protection Degree IP54 Function L1 1 L2 2 L3 3 N 4 PE 5 CP 6 L PP PP 7 CP 6 PE 5 N 4 L3 3 L2 2 L φ9 4 Point Fixing Water Drain Cable specification Manual Manual unlocking unlocking 134 Dust Cap with Lanyard Gaiter Protection Cable with Conduit Water Drain Electronic Locking Solenoid with Manual Override Solenoid Fixing options, Vertical, 120 or 240 Single and 3 Phase A 3P+N+PE+PP+CP A 240V/415V AC mm mm 2 mm 2 mm mm 2 mm Brown Black Gray Blue Olivine Orange 0.5 mm 2 White φ89 φ CP ± PP Technica Current & V Signal Cur Protection: Cable Spe Function L1 1 L2 2 L3 3 N 4 PE 5 CP 6 PP 7

19 Part Numbers Male Locking Socket + Cable Series DSIEC2f - Male Socket Locking Solenoid EL - Pull Unlock Cable Rating EV16-16A v EV32-32A v EV63-63A v S - Socket/Inlet Cable Length NC - No Cable 3C - 3 metres 5C - 5 metres Supply [blank] - Single Phase 3 - Three Phase DSIEC2f EL EVXX S XXC 3 TYPE Sockets / Inlets for Vehicles BUY ONLINE 19

20 For further information on these products please contact EVconnectors Ltd. on: T: +44 (0) E: F: +44 (0) TYPE Female Plug IP54 Rated Ergonomic Pistol Grip Style Impact Resistant Run Over Proof 10,000 Mating Cycles Cable Strain Relief Feature Insulated Terminal Design Single and 3 Phase Cable Dust Cap on Lanyard Plugs for Vehicles CP φ PP High Viz Orange or Black Cable Custom Options on Cable Length and Colour CE & TUV Approved PE 28 2-IIe N L1 L3 L W 680

21 Part Numbers Female Plug + Cable Cable Colour Option Orange Black Type DSIEC Mating Force 80N Colour White Mating Cycles Rated Current 16A/ 32A/ 63A Flame Retardant UL94 V-0 Series DSIEC2e - Female Plug Cable Rating EV16-16A v EV32-32A v EV63-63A v P Plug Cable Length NC - No Cable 3C - 3 metres 5C - 5 metres Supply [blank] - Single Phase 3 - Three Phase DSIEC2e EVXX P XXC 3 TYPE Plugs for Vehicles Rated Voltage 500V IP Rating IP54 Test Voltage 2000V Operating Temperature -30 C to 60 C Insulation Resistance 500MΩ Cable Size 10mm² - 2.5mm² Contact Resistance 0.055±0.005Ω Plug Material PC/Copper Alloy Series Rated voltage Rated current Power Cable size 1 DSIEC / 415V AC 63 Amp 15.1 / 45.3KW 10mm² 2 DSIEC / 415V AC 32 Amp 7.6 / 22.8KW 6mm² 3 DSIEC / 415V AC 16 Amp 3.8 / 11.5KW 2.5mm² BUY ONLINE 21

22 For further information on these products please contact EVconnectors Ltd. on: T: +44 (0) E: F: +44 (0) TYPE Plugs for Vehicles Male to Female Plugs IP54 Rated Ergonomic Pistol Grip Style Impact Resistant Run Over Proof 10,000 Mating Cycles Cable Strain Relief Feature Insulated Terminal Design Single and 3 Phase Cable Dust Cap on Lanyard High Viz Orange or Black Cable Custom Options on Cable Length and Colour CE & TUV Approved 22

23 Part Numbers Cable Colour Option Orange Black Type DSIEC Mating Force 80N Colour White Mating Cycles Rated Current 16A/ 32A/ 63A Flame Retardant UL94 V-0 Series DSIEC2b-2e Male-Female Cable Rating EV16-16A v EV32-32A v EV63-63A v P Plug Cable Length 3C - 3 metres 5C - 5 metres Supply [blank] - Single Phase 3 - Three Phase DSIEC2b-2e EVXX P XXC 3 TYPE Plugs for Vehicles Rated Voltage 500V IP Rating IP54 Test Voltage 2000V Operating Temperature -30 C to 60 C Insulation Resistance 500MΩ Cable Size 10mm² - 2.5mm² Contact Resistance 0.055±0.005Ω Plug Material PC/Copper Alloy Series Rated voltage Rated current Power Cable size 1 DSIEC / 415V AC 63 Amp 15.1 / 45.3KW 10mm² 2 DSIEC / 415V AC 32 Amp 7.6 / 22.8KW 6mm² 3 DSIEC / 415V AC 16 Amp 3.8 / 11.5KW 2.5mm² BUY ONLINE 23

24 For further information on these products please contact EVconnectors Ltd. on: T: +44 (0) E: F: +44 (0) EV Tester EV Tester The electric vehicle charging station test system is designed to fully test a charging point for compliance with IEC61851 mode 3. Housed in a Peli GRP enclosure, the system is lightweight, portable and extremely rugged. For use with Single or 3 Phase Mode 3 EV Charger Points Two meter Tethered Cable with Plug Peli IP Rated GPR Enclosure Contactor Fault Detection Provides for State A,B,C and D as per IEC Code Resistor Testing Integrated 13A Socket for Test Equipment BUY ONLINE 24

25 EV Rescue Worlds first TOTALLY PORTABLE EV POWER Standalone Power for Roadside Assistance or Showroom use Unique 5kW Portable EV Charging System Type 2 Socket with Mode 3 Communication Easy to use Rugged Controls Optional GSM Communication & Smartphone APP Cost effective solution for Recovery Specialist and Fleet Management EV Rescue 25

26 Tel: Fax: EVconnectors Ltd. 14 Bluegate Business Park Great Bardfield Essex CM7 4PZ