Maliakos Kleidi Project Construction & Challenges faced Presentation to ELAC 2014 Dimosthenis Papakrivopoulos, Civil Engineer, Deputy Project Director of MKCJV 09.05.2014
Index Introduction The Project Tunnels Rock fall protection Works Open Sections 2
INTRODUCTION
Introduction Aegean Motorway S.A. was founded on June 13, 2007. The Shareholders of Aegean Motorway S.A. are: Hochtief PPP Solutions GmbH 35.00% AKTOR CONCESSIONS S.A. 20.00% J&P-AVAX S.A. 16.25% VINCI CONCESSIONS S.A. 13.75% AEGEK S.A. 10.00% ATHENA Α.T.Ε. 5.00% 4
Introduction On June 28 2007 Aegean Motorway S.A. signed together with the Ministry of Environment and Public Works the Concession Agreement for the Design, Construction, Financing, Operation, Maintenance and Exploitation of the motorway of PATHE section Maliakos-Kleidi, for 30 years. The Concession Agreement was ratified on 08.08.2007 under Law Ν. 3605/08.08.2007. The Construction Works were partially suspended from 1/6/2011 up to 17/12/2013 Project Reset 17.12.2013 under Law N. 4219/13 5
Introduction Concession Structure LENDERS STATE DIRECT AGREEMENT GREEK STATE GREEK STATE S FINANCIAL ADV. LENDERS LEGAL ADVISORS LOAN AGREEMENT S EYDE/DC/CPP CONCESSION AGREEMENT INDEPENDENT ENGINEER LENDERS TECHNICAL ADVISORS SPONSORS' CONCESSIONAIRE PARTNERS SHAREHOLDERS AGREEMENT CONCESSIONAIRE AEGEAN MOTORWAY S.A. DESIGN & CONSTRUCTION CONTRACT I.E. CONTRACT IBI & OTHER TOLLING AND SERVICE PROVIDERS OTHER CONTRACTORS CONTRACTOR S DIRECT AGREEMENT CONSTRUCTION JV PARTNERS JV AGREEMENT CONTRACTOR MKCJV UMBRELLA PROJECT MANAGEMENT WORKS ALLOCATION HOCHTIEF AKTOR J&P AVAX VINCI AEGEK ATHENA 6
Introduction Works Allocation to MKCJV Partners 1. Hochtief (39.5%) 2. Aktor (19.3%) 3. J&P Avax (15.7%) Olympia JV 4. Vinci Construction Grand Projects (10.5%) 5. Aegek (10.0%) 6. Athena (5.0%) 7
THE PROJECT
The Project The part of the motorway that Aegean Motorway has rehabilitated and is operating since Concession Commencement ( 5/03/2008 ), starts at Raches of Fthiotida prefecture and ends at Kleidi of Imathia prefecture, i.e. from 240+700 km of the existing National Road of Athens Thessaloniki up to km 469+700. A total length of 230 kms. Moreover, Aegean Motorway will construct a new part of the motorway which will comprise 3 twin tunnels in the area of Tempi and Platamon. The construction of this new part will be completed by the end of 2015. After the conclusion of the Concession period, Aegean Motorway will return the motorway to the State in full working condition. 9
The Project Rehabilitation Works on existing Sections Raches Evangelismos (135.52Km) and Skotina Kleidi (63.61Km) Interventions on the existing motorway Tempi Skotina (33Km) Interventions on the existing National Road Skotina Kleidi (63.61Km) Re-construction of Katerini urban area above existing Cut and Cover Tunnel Re-construction of Korinos I/C (incl. 1 bridge) and Eginiou I/C (incl. 1 bridge) Completion of Markigialos I/C. Improvement of Agathoupolis I/C and Kleidi I/C. 10
The Project Construction of the New Part between Tempi and Skotina One of the major parts of the Project is the construction of three twin tunnels. These are Tunnels T1, T2 and T3 of 2km, 6km and 2,7km length respectively. Tunnels T1 and T2 will be located in the area of Tempi. Tunnel T3 will go through the area of Panteleimonas. Tunnels T1 and T2 will pass through mount Kissavos, while T3 through mount Olympos and the max. depth of their construction is close to 300 meters below surface. Each Tunnel will have two (2) driving lanes and an emergency lane per tube, thus having a width of approx. 10,5 m. Every approx. 300 meters there will be a cross passage to the other tube for pedestrian use in case of an emergency, while every 900 meters the cross passage can be used by the vehicles of the emergency services. 11
The Project Construction of the New Part between Tempi and Skotina The light blue line indicates old National Road The orange line indicates the new part of the Motorway where the new tunnels are shown in blue. 12
The Project Construction of the New Part Additionally to the tunnels, the construction includes: 11,3 km motorway 17 km of secondary roads 20 big structures (culverts, underpasses and bridges with length up to 220 m) 2 new interchanges, one in Rapsani and one in Platamonas 80 small hydraulic culverts 6 tunnel E&M buildings and 3 tunnel ventilation buildings (for tunnel T2) Pyrgetos new Toll Station 3 interchanges at the Katerini Kleidi part of the motorway (North Katerini, Korinos, Eginio) Kleidi new Toll Station 13
TUNNELS
Tunnels Tunnels Section Evangelismos Rapsani Tunnel T1 1.9 km Tunnel T2 6 km T1 North - Vinci T2 North - Hochtief T1 South - Athena T2 South - AEGEK Tembi Rapsani Tunnel T2 Evangelismos Tunnel T1 Tunnel T1 Tunnel T2 15
Tunnels Tunnel Section Platamonas Skotina Tunnel T3 2.7 km T3 North - AKTOR T3 South - J&P Tunnel T3 Evangelismos Tunnel T1 Platamonas Tunnel T2 Skotina Tunnel T3 16
Tunnels FL 1 17
Tunnels FL 3B 18
Tunnels T1 North portal 19
Tunnels Excavation Temporary support 20
Tunnels 21
Tunnels 22
Tunnels 23
Tunnels Waterproofing 24
Tunnels Final Lining 25
Tunnels Asphalt works 26
Tunnels T2 South smoke extraction building 27
Tunnels T2 Central smoke extraction building 28
Tunnels T2 North smoke extraction building 29
Tunnels T2 North shaft 30
ROCK FALL PROTECTION WORKS
Tembi Valley Panteleimonas The works include : Rock bolts Placing of Fences Placing of nets Scaling Rock fall protection Works 4,5 Km. 2,0 Km. Rock fall protection works 32
Rock fall protection works 33
Rock fall protection works Measures against rock fall «Active» measures: «Scaling» of loose and unstable material Light (by hand, using portable gear) Heavy (blasting, breaking) Bolting of unstable pieces Placing of nets on the slopes (Spider, Tecco) «Passive» measures: Installation of barriers (type TXI, RXI) Construction of Galleries 34
Rock fall protection works 35
Rock fall protection works Active measures 36
Rock fall protection works Active measures 37
Rock fall protection works Active measures 38
Rock fall protection works Passive measures 39
Rock fall protection works Passive measures 40
Rock fall protection works Total quantities of performed rockfall protection works in Tembi valley 2.500 ton of scaled rock 3 km. Installed fences (Geobrugg RXI, TXI etc. ) 8.500 m2 of installed nets (Τecco & Spider) 700 single grouted rock bolts (6-8m long) 41
OPEN SECTIONS
Open sections GU10 43
Open Sections GU10 Bridge B420 44
Open sections GU14 General view 45
Open sections GU14 Pinios Bridge B445 46
Open sections GU14 Bridge B455 47
Open sections GU14 Bridge B460 48
Open sections GU16 Road works 49
Open sections GU17 Road works 50
Open sections GU17 Bridge B530 51
Open sections GU19 Bridge B560 52
Open sections GU19 Bridge B560 53
Thank you for your attention