Modeling and Simulations of Cavitating and Bubbly Flows



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Muon Collider/Neutrino Factory Collaboration Meeting Riverside, California, January 27-31, 2004 Modeling and Simulations of Cavitating and Bubbly Flows Roman Samulyak Tianshi Lu, Yarema Prykarpatskyy Center for Data Intensive Computing Brookhaven National Laboratory U.S. Department of Energy U.S. Department of Energy rosamu@bnl.gov

Talk Outline Two approaches to the modeling of cavitating and bubbly fluids: Homogeneous Method (homogeneous equation of state models) Direct Method (direct numerical simulation) Simulations of targetry experiments obtained with Homogeneous Method Benchmark problems for the Direct Method: simulation of classical experiments on waves in bubbly fluids Some applications of the Direct Method to SNS target problems Simulations of the mercury jet interacting with proton pulses Conclusions and future plans U.S. Department of Energy 2

Previous simulations with one-phase fluid EOS. U.S. Department of Energy Mercury jet evolution due to the proton pulse energy deposition Emax = 100 J/g, B = 0 a) Initial shape of the jet, t = 0; b) Instabilities due to the second reflected shock wave, t = 40 c) Interaction of the third reflected shock wave with the surface, t = 90 d) Instabilities due to the third reflected shock wave, t = 59; e) Interaction of the fourth reflected shock wave with the surface, t = 67.

Previous simulations with one-phase fluid EOS Positive features Qualitatively correct evolution of the jet surface due to the proton energy deposition Negative features Discrepancy of the time scale with experiments Absence of cavitation in mercury The growth of surface instabilities due to unphysical oscillations Conclusion Cavitation is very important in the process of jet disintegration There is a need for cavitation models/libraries to the FronTier code U.S. Department of Energy 4

EOS for cavitating and bubbly fluids: two approaches Direct method: Each individual bubble is explicitly resolved using FronTier interface tracking technique. Stiffened polytropic EOS for liquid Polytropic EOS for gas (vapor) Homogeneous EOS model. Suitable average properties are determined and the mixture is treated as a pseudofluid that obeys an equation of single-component flow. U.S. Department of Energy

Direct method: Pro and Contra Advantages: Accurate description of multiphase systems limited only to numerical errors. Accurate treatment of drag, surface tension, viscous, and thermal effects. More easy to account for the mass transfer due to phase transition. Discontinuities of physical properties are also beneficial for MHD. Disadvantages: Very complex and computationally expensive, especially in 3D. Designed only for FronTier. Impossible to create a general purpose EOS library. U.S. Department of Energy

Example: Isentropic EOS model for two-phase fluids The most important feature is correct dependence of the sound speed on the density (void fraction). Enough input parameters (thermodynamic/acoustic parameters of both saturated points) to fit the sound speed to experimental data. Absence of drag, surface tension, and viscous forces. Incomplete thermodynamics (isentropic approximation). No features of bubble dynamics. Despite simplicity, the EOS led to significant improvements (of the time scale) in modeling of the mercury proton pulse interaction. U.S. Department of Energy

Numerical simulation of the interaction of a free mercury jet with high energy proton pulses using two phase EOS Evolution of the mercury jet after the interaction with a proton pulse during 1.2 ms. U.S. Department of Energy 8

Mercury thimble experiment at AGS (BNL) Left: picture of the experimental device Right: schematic of the thimble in the steel bar U.S. Department of Energy 9

Mercury splash (thimble): experimental data Mercury splash at t = 0.88, 1.25 and 7 ms after proton impact of 3.7 e12 protons U.S. Department of Energy 10

Mercury splash (thimble): numerical simulation 12 I = 3.7x10 protons / pulse t= 240µ s t= 480µ s t= 609µ s t= 1.014ms U.S. Department of Energy 11

Mercury splash (thimble): numerical simulation 12 E = 17x10 protons / pulse t= 200µ s t= 515µ s t= 810µ s t= 1.2 ms U.S. Department of Energy 12

Velocity as a function of the r.m.s. spot size U.S. Department of Energy 13

Conclusions Numerical simulations show a good agreement with experimental data (especially at early time). The lack of full thermodynamics in the EOS leads to some disagreements with experiments for the time evolution of the velocity during several microseconds. Experimental data on the evolution of the explosion velocity (from Adrian Fabich s thesis) Equation of states needs additional physics (bubble dynamics, mass transfer, surface tension, viscosity etc.). U.S. Department of Energy 14

EOS models based on Rayleigh-Plesset equation A dynamic closure for fluid dynamic equations can be obtained using Rayleigh-Plesset type equations for the evolution of an average bubble size distribution 2 2 d R 3 dr 4ν L dr 2S PB PL + 2 + + = 2 ρl ρl R dt dt R dt R ρ = ρ β + ρ β ρ 4 n π R 3 3γ P R = Const. B 3 L(1 ) g L(1 ) EOS includes implicitly drag, surface tension, and viscous forces. U.S. Department of Energy 15

Direct numerical simulations using Front Tracking. I. Bubbly fluids (non-dissolvable gas bubbles) Computational domain: Region around a long column of bubbles Approximations: The pressure field is assumed to be axisymmetric. The influence from the neighboring bubbles can be approximated by the Neumann boundary condition on the domain wall. U.S. Department of Energy 16

Propagation of Linear Waves Entire domain of computation Magnified view of the first 4 bubble layer Bubbly region Brookhaven t Science = 0 Associates t = 0 t = 0.005ms t = 0.01ms t = 0.05ms U.S. Department of Energy 17

Linear Wave Propagation R = 0.12 mm, b = 2.0E-4, P = 1.0 bar. The amplitude of the incident pressure wave is 0.1 bar. Linearity has been checked by comparison with pressure wave of amplitude 0.05 bar. Grid size is 90 10800 (bubble diameter is 12 grids). Mesh refinement has been carried out and gave essentially the same result. The resonant frequency is 1 1 2π R 3γP ρ l = 27.2kHz Sound speed measurement near resonant frequency has large error due to the strong attenuation. U.S. Department of Energy 18

Dispersion relation for linear waves 3500 c (m/s) 3000 2500 2000 1500 Simulation results Theory with δ=0.5 Theory with δ=1 1000 500 0 0 50 100 150 200 250 U.S. Department of Energy 19 f (khz)

Attenuation of linear waves 16 α (db/cm) 12 8 Simulation results Theory with δ=0.5 Theory with δ=1 4 0 0 50 100 150 200 250 U.S. Department of Energy 20 f (khz)

Shock Profile P (atm) 2.0 1.8 1.6 1.4 1.2 1.0 0 1 2 3 4 t (ms) He ( γ = 1.67 ) N 2 ( γ = 1.4 ) SF 6 ( γ = 1.09 ) P a = 1.1 atm, P b = 1.727 atm, R = 1.18 mm, β = 2.5E-3 Meardured 40 cm from the interface. Grid size is 35 7000. (Bubble diameter is 12 grids.) U.S. Department of Energy 21 1) Oscillation amplitude is smaller for gas with larger γ. 2) The simulation results agree with the experiments of Beylich & Gülhan (1990) qualitatively. 3) Τhe oscillation periods shown in the figure differ from the experimental data by 10% to 20%. 4) The oscillation amplitudes are considerably smaller than in the experiments, which could be cured partly by mesh refinement.

Beylich & Gülhan s experiment He N 2 SF 6 Simulation results 1.0 1.0 1.0 0.8 He (γ = 1.67) 0.8 N 2 (γ = 1.4) 0.8 SF 6 (γ = 1.09) 0.6 0.6 0.6 P/P 0-1 0.4 P/P 0-1 0.4 P/P 0-1 0.4 0.2 0.2 0.2 0.0 0.0 0.5 1.0 1.5 2.0 2.5 3.0 3.5 4.0 0.0 0.0 0.5 1.0 1.5 2.0 2.5 3.0 Brookhaven Science t (ms) Associates U.S. Department of Energy 22 t (ms) 0.0 0.0 0.5 1.0 1.5 2.0 2.5 3.0 3.5 t (ms)

Comments on the Simulations Viscosity Not important in both linear and shock wave propagations. Surface tension Only important for bubbles with diameter of the order of 1µm. Heat conduction Several authors, e.g., Watanabe & Prosperetti (1994), claimed that heat conduction is crucial in the propagation of shock wave. We will discuss it together with phase transition between the bubbles and the fluid. U.S. Department of Energy 23

Application to SNS target problem Cavitation induced pitting of the target flange Courtesy of Oak Ridge National Laboratory U.S. Department of Energy 24

Pressure evolution Pure mercury P 0 = 500 bar First P min = -150 bar at 16 µs. Mercury with air bubbles R = 1.0 mm, β = 2.5% P 0 = 500 bar U.S. Department of Energy 25 First P min = -540 bar at 6 µs.

Application to SNS P min (bar) 0-200 Effects of bubble injection: Peak pressure decreases by several times. Minimum pressure (negative) has larger absolute value. -400 pure mercury mercury with bubbles Cavitation lasts for a short time. -600 0 50 100 150 200 t (µs) U.S. Department of Energy 26

Cavitation bubble evolution. Top: radius, Bottom: velocity Pmax = -200 bar t = 10 microseconds Pmax = -500 bar t = 10 microseconds Pmax = -300 bar t = 40 microseconds U.S. Department of Energy 27

Dynamic cavitation A cavitation bubble is dynamically inserted in the center of a rarefaction wave of critical strength A bubbles is dynamically destroyed then the radius becomes smaller than critical. Critical radius is determined by the numerical resolution, not the surface tension and pressure. There is no data on the distribution of nucleation centers for mercury at the given conditions. Theoretical estimates usually disagree with experiments. R C 2S = P C 2S W 16π S J = J e J = N Gb= W = π m kt 3 P 3 Gb CR 0, 0,, CR 2 nucleation rate critical radius ( ) C U.S. Department of Energy 28

II. Dynamic cavitation There are uncertainties in the initial states before cavitation Numerical resolution is very important and the local mesh refinement is critical for achieving high quality results Adaptive mesh refinement (AMR) library has been developed for the FronTier code. At this moment, does not work with the dynamic cavitation. Example of the AMR in FronTier: high speed fuel jet breakup. U.S. Department of Energy 29

Cavitation in the mercury jet. Energy deposition is 80 J/g Initial density Density at 3.5 microseconds Initial pressure is 16 Mbar Pressure at 3.5 microseconds Density at 450 microseconds Density at 620 microseconds U.S. Department of Energy 30

Velocity of the jet surface as a function of the energy deposition U.S. Department of Energy 31

Conclusions and Future Plans Two approaches to the modeling of cavitating and bubbly fluids have been developed Homogeneous Method (homogeneous equation of state models) Direct Method (direct numerical simulation) Simulations of linear and shock waves in bubbly fluids and the interaction of mercury jet and thimble with proton pulses have been performed and compared with experiments. Both directions are promising. Future developments: Homogeneous method: EOS based on the Rayleigh Plesset equation. Direct numerical simulations: AMR, improvement of thermodynamics, mass transfer due to the phase transition. Continue simulations of hydro and MHD processes in the mercury target. U.S. Department of Energy 32