Data Centre Integrated Construction Solutions
2 COST-EFFECTIVE, HIGH QUALITY SOLUTIONS FOR FASTER BUILD AND EARLIER PROJECT COMPLETION
Single-Source Construction Solutions Kingspan is a world-leader in high performance integrated construction solutions providing rapid build, value engineered, tested and accredited solutions for the global building industry. Having already provided data centre construction solutions to some of the world s biggest names, our knowledge and experience, combined with our comprehensive product portfolio, allows us to offer a unique, single-source package to meet the demand for high quality, fast build construction solutions. Our designers and project delivery teams will ensure your data centre facility is co-ordinated and delivered to the highest level, whether it be new build, extension or refurbishment. Through the application of industry-leading data centre benchmarking methodologies and processes, we can bring significant value and consistent high quality solutions while reducing build programme to facilitate earlier operation. THE DEMAND FOR DATA CENTRES CONTINUES TO REFLECT THE GROWING AND CHANGING NEEDS OF A CONNECTING WORLD. Key to the delivery of resilient data centre construction is an understanding of the: IT solution; M&E solution; Facilities Management solution; and Green solution. 3
Seamless Integration Our systems and solutions seamlessly integrate with the modular grid construction method specific to the data centre sector, and our team of experts ensure our solutions meet, and even exceed, stringent data centre criteria, design-build guidelines and CSR agendas. Incorporating the specific construction parameters required by data centre specialists and operators, our product range offers: Systems and solutions supported by project cost benchmarking both locally and globally; Minimal energy loss and improved PUE rating; Sustainable design and the ability to enhance BREEAM and LEED ratings; Recommended specialist installation contractors; International fire test certification; Scalable design solutions; Flexibility and adaptability of componentry; Dimensional co-ordination; Key structural and loading requirement compliance; Resilient, secure and airtight environments; Utilisation of BIM process; and Incorporation of latest technologies. 4
SOLUTIONS FOR MAXIMUM FLEXIBILITY, SECURITY AND RESILIENCE 5
Open up to our Range of Advanced, High Performance Construction Systems... Shell & Core Solutions f System PV Walls & Facades Internal Walls Intermediate Floors f Roof System PV Walls & Facades Internal Walls Intermediate Floors of System ROOF PV Roof System PV WALL Walls Walls & Walls PV & FAÇADE Facades INTERNAL Walls Internal & Facades Walls WALLS INTERNAL ndary Steelwork Access Floors Cooling Solutions Ducting Internal Intermediate Internal WallsDoors Floors INTERMEDIATE Intermediate Floors SYSTEMS SYSTEMS & CEILINGS DOOR SYSTEMS FLOORS Insulated Roof Panel Systems Roof Systems Height Safety Systems Insulated Architectural Wall Panel Systems Insulated Façade Systems Fire Rated Internal Compartmentation Wall and Ceiling Systems Fire Rated Door Systems Profiled Steel Floordeck Secondary Steelwork Access Floors Cooling Solutions Ducting Internal Doors ondary Steelwork Secondary Access Steelwork Floors Access Cooling Floors Solutions Cooling Ducting Solutions Internal Ducting Doors Lighting Internal Doors Lighting Lighting Lighting 6
DATA CENTRES REQUIRE SECURE AND RESILIENT OPERATING ENVIRONMENTS. KINGSPAN PROVIDE INTEGRATED HIGH PERFORMANCE CONSTRUCTION SOLUTIONS TO MEET STRINGENT DESIGN CRITERIA AND THE INCREASING NEED FOR ENERGY EFFICIENCY. Roof System PV Infrastructure Pathways & Airflow HVAC Insulation Lighting Secondary Steelwork Access Roof Roof System System Roof PV System PV Walls Walls & Facades PV & Facades Internal Walls Internal & Walls Facades Walls Intermediate Internal Intermediate Walls Floors Floors Intermediate Flo SECONDARY Roof System SOLAR PV ACCESS Walls & Facades FLOORS DUCTWORK Internal Walls & LIGHTING Intermediate Floors STEELWORK Secondary Secondary Steelwork Steelwork SYSTEMS Access Secondary Access Floors Steelwork Floors Cooling & COOLING Access Cooling Solutions Floors Solutions PIPEWORK Cooling Ducting Ducting Solutions Internal SOLUTIONS Internal Ducting Doors Lighting Doors Internal Doors Purlins, Rails and Channels Roof Mounted PV Solutions Infrastructure Pathways Raised Access Floor Systems Insulated Ductwork Insulation for Pipework Intelligent LED Lighting Structural Grid Ceiling Systems Secondary Steelwork Access Floors Airflow Management Cooling Solutions Ducting Internal Doors Lighting Lighting Lighting ContainAire Aisle Containment Systems SmartAire In-Floor Cooling Systems Lighting 7
Kingspan Integrated Data Centre S Shell & Core Solutions Kingspan Fire Rated Insulated Roof Panel Systems Fire Rated Roof Systems Topdek Insulated Membrane Roof Deck Flat and pitched roofs above 0.72 after deflection Curved roofs: convex 45m radius, concave 50m radius LPCB & FM Approved Trapezoidal Pitched roofs of 4 or more after deflection LPCB & FM Approved KingZip IP Insulated Standing Seam Pitched roofs of 1.5 or more after deflection LPCB Approved Kingspan KingZip SF Standing Seam Pitched roofs of 1.5 or more after deflection Convex and concave curved Class 0 BS476 Fire Rating Morzip Standing Seam* Pitched roofs of 1.5 or more after deflection Convex and concave curved * When used with a fire rated insulation core Kingspan TR26 LPC Insulat flat roo LPCB & BENCHMARK Fire Rated Façade Systems Kingspan Fire Rated Insulated Architectural Wall Panel Systems BENCHMARK Kreate Integrated Façade System BENCHMARK Evolution Range Louvre & Curvewall Tramline & Plank Wave & Convex Mini-Micro & Flat-Stucco Flat & Euro-Box Micro-Rib Kingspan Intermediate Floors Kingspan Secondary Steelwork Internal Fire Rated Compartmentation Wall & Ceiling Systems 60 to 180 minutes fire ratings Multideck 50-V3 Multideck 60-V2 Multideck 146 Multibeam Purlins and Rails & Multichannel 8
olutions Kingspan Energy Rooftop Solar PV Thermaroof /FM ion board for f applications FM Approved Ultra Range Internal Fire Rated Doors 60 to 180 minutes fire ratings Kingspan Height Safety Systems Saferidge Safeside Safetraxx Safepro2 9
Access Floors & A Kingspan Access Floor Systems 15kN/m 2 UDL 4.5kN/m 2 Point Load Class 0 BS476 Fire Rating Pedestal height 150mm 1200mm 10
irflow Management CS600 FDEB 38 Tate Structural Ceiling Grid Systems Tate Airflow Cooling Solutions SmartAire MZ automatic airflow controls DirectAire panel cools over 19kW per rack ContainAire aisle containment solutions FM Global compliant Alpha III pedestal SmartAire MZ automatic VAV damper DirectAire high capacity airflow panels ContainAire hot aisle containment systems ContainAire cold aisle containment systems HVAC Insulation Kingspan Insulated Ductwork & Insulation for Pipework Kooltherm FireSleeve & Insulated Pipe Supports Kooltherm FM Pipe Insulation Kooltherm FM & Therma Duct Insulation Lighting Kingspan LED Lighting Solutions Kingspan Smart-Lite High Bay Kingspan Smart-Lite Recess Kingspan Smart-Lite Linear 11
Shell & Core Solutions External Building Envelopes Kingspan insulated roof, wall & façade systems offer significant advantages over conventional site-assembled systems. High quality, factory-engineered solutions, they provide fast installation with high thermal performance, 100 insulation continuity and minimal air leakage. insurer certified firesafe systems superior airtightness and weathertightness single component single-fix installation allows earlier internal fit-out up to 50 faster on-site installation time Internal Compartmentation Walls, Ceilings & Doors Kingspan internal compartmentation panels are suitable for the construction of non-loadbearing internal partition walls and ceilings. With proven fire ratings to perform as internal firewalls, ceilings or compartmentation walls, the panels integrate with our doors for a complete fire rated solution. fire rated 60 to 180 minutes single component single-fix installation up to 50 faster on-site installation time 12
Kingspan Energy Rooftop Solar PV Kingspan Energy offers a comprehensive range of roof mounted PV solutions for the optimisation of on-site power generation, either client-financed or fully-funded, with a unique 25 year combined roof and PV system guarantee. KINGSPAN INSULATED PANELS PRODUCTS CAN SIGNIFICANTLY CONTRIBUTE DIRECTLY TO BOTH BREEAM & LEED ACCREDITATION Intermediate Floors & Secondary Steelwork A range of high performance structural products including profiled, galvanised steel floordecks, purlin and cladding rail systems and pre-engineered channel sections. Multibeam Purlins and Rails & Multichannel promotes faster construction requires fewer components than other systems Multideck Profiled Steel Floordeck fire rated up to 240 minutes class-leading load capacity faster cost-effective on-site construction 13
Access Floors & Airflow Management Part of the Kingspan Group of companies, with over 50 years of experience in the industry, Tate is the largest raised access floor manufacturer in North America, and the leading authority on underfloor service distribution and data centre airflow management. To date, Tate has installed in excess of 200 million square feet of raised access floors in data centres worldwide and cools over 120,000 new IT racks every year. As a foremost authority on data centre airflow management, Tate has created a global brand of innovative next generation airflow management solutions called Tate Airflow TATE ACCESS FLOORS PROVIDE FLEXIBLE SYSTEMS FOR FUTURE-PROOF DATA CENTRE DESIGN Tate Airflow products efficiently manage the airflow in the data centre by eliminating by-pass air to maximise capacity and reduce costs. Easily installed in existing or new data centres our products offer cost-effective and energy efficient solutions to maximise airflow and create flexible self-monitoring cooling infrastructure that is prepared for the future. Infrastructure Pathways Raised Access Floors Tate ConCore access floor panels are epoxy coated unitised shells consisting of a flat steel top sheet welded to a formed steel bottom sheet filled with a highly controlled mixture of lightweight cement. Manufactured to exact tolerances these solid panels deliver the ultimate in design, performance, plenum integrity, service and usability. Structural Ceiling Grid Tate Airflow Ceiling Grid is a continuously thread along grid that allows for support of building infrastructure at any location in data hall (white space) areas. An integrated solution for supporting containment structures, cable trays, caging and power distribution systems, Ceiling Grid supports up to 167 kg/m. 14
Airflow Management Directional Airflow Panels Tate Airflow has a full line of directional airflow panels to cater to all your data centre cooling needs, almost doubling the cooling capacity for the same amount of airflow. DirectPerf 32 Providing virtual containment without limiting flexibility, directional airflow panels eliminate bypass air in excess of 85. This precise delivery of air offers many financial benefits for both new and existing facilities. DirectAire Airflow Sensors & Controls SmartAire MZ automated multi-zone damper offers automatic balancing by delivering the right amount of air to the equipment at the right time, ensuring the correct inlet temperature is maintained. Failsafe in operation and continuously selfbalancing, SmartAire MZ adjusts cooling independently to 4 separate zones of a rack to allow for server idle mode, equipment refresh and rapid deployment without overcooling. The SenseAire sensor network provides visual indicators for over/under cooled equipment and real time remote monitoring of data centre conditions with a log of historical data. SmartAire MZ automated damper SenseAire sensor network ContainAire Aisle Containment Systems The ContainAire aisle containment system range features: soft partitions; hard partitions, single and dual sliding doors; strip doors; rigid roofs; and custom solutions. Cold & Hot Aisle Containment A cold aisle containment system physically encloses an aisle, trapping the supply air inside the aisle. Containing an entire row of air can improve capacity and energy efficiency by reducing by-pass airflow. Hot aisle containment isolates hot air from the room and provides a return paths to the plenum. The entire room can be cooled while the exhaust air is isolated to keep it from mixing with the cool air in the rest of the room. ContainAire cold aisle containment ContainAire hot aisle containment 15
Cabinets & Enclosures IsoFlo The IsoFlo cabinet completely isolates the IT cooling and exhaust flow from the rest of the facility. An energy-efficient, future-proofed system, IsoFlo easily accommodates expanding ASHRAE thermal guidelines. The IsoFlo system features: raised floor supply; ceiling return; and, enclosed cabinet. An optional pressure controlled damper system is available. TATE AIRFLOW MANAGEMENT SOLUTIONS DELIVER THE RIGHT AMOUNT OF AIR, AT THE RIGHT PLACE, AT THE RIGHT TIME ContraFlo The ContraFlo cabinet turns airflow upside down to offer an alternative to hot aisle containment without overhead obstructions. Using a raised floor plenum as the return plenum, ContraFlo can simplify the requirements needed to successfully isolate hot exhaust air. The ContraFlo system features raised floor return and enclosed cabinet. An optional pressure controlled damper system is available. 16
Insulation for HVAC and Pipework Kingspan KoolDuct The Kingspan KoolDuct system comprises non-fibrous, premium performance insulation, coupling systems and a complete line of accessories to produce pre insulated rectangular ductwork. KINGSPAN PRE-INSULATED DUCTING SYSTEMS FOR FAST, SINGLE-FIX INSTALLATION Kingspan Kooltherm FM Duct Insulation Kingspan Kooltherm FM Duct Insulation comprises a non fibrous phenolic insulation core, faced on external side with an aluminium vapour barrier foil, and on the internal side with a glass tissue based facing. Kingspan Therma Duct Insulation Kingspan Therma Duct Insulation comprises a high performance PIR insulation core, faced on both sides with a low emissivity composite foil during manufacture. M&E Zones Electrical Mechanical Data Hall (or white space ) Office Kingspan Kooltherm FM Pipe Insulation The Kooltherm FM Pipe Insulation System comprises high performance FM Approved Kooltherm Pipe Insulation, Kooltherm Insulated Pipe Support Inserts and Kooltherm FireSleeves. The system achieves a B L -s1, d0 European Fire Classification and a 2 hour fire rating as a fire sleeve. 17
For global enquires: email: datacentre@kingspan.com Locations in 100 countries, for local contacts visit: www.kingspan.com Or contact: UK, Ireland & RoW: +353 (0) 42 9698500 North America: Insulated Panels: +1 (386) 626 6789 Tate Access Floors: +1 (410) 799 4200 Australia: +61 (0) 2 8889 3000 Germany: +49 (0) 281 95250-0