PRIMERGY Econel 50 Server System

Transcription

1 PRIMERGY PRIMERGY Econel 50 Server System Service Supplement Xenia Fierley Fujitsu Siemens Computers GmbH München München Tel.: (089) Fax: / Econel 50 Sprachen: De Edition January 2005

2 Comments Suggestions Corrections The User Documentation Department would like to know your opinion of this manual. Your feedback helps us optimize our documentation to suit your individual needs. Fax forms for sending us your comments are included in the back of the manual. There you will also find the addresses of the relevant User Documentation Department. Certified documentation according to DIN EN ISO 9001:2000 To ensure a consistently high quality standard and user-friendliness, this documentation was created to meet the regulations of a quality management system which complies with the requirements of the standard DIN EN ISO 9001:2000. cognitas. Gesellschaft für Technik-Dokumentation mbh Copyright and Trademarks Copyright 2004 Fujitsu Siemens Computers GmbH. All rights reserved. Delivery subject to availability; right of technical modifications reserved. All hardware and software names used are trademarks of their respective manufacturers. This manual is printed on paper treated with chlorine-free bleach.

3 Contents 1 Introduction Overview of the Documentation Notational Conventions Procedure Safety Replacement Routines General Purposes Removing/Mounting the Side Cover Removing/Mounting the Front Panel Removing/Mounting the System Fan Fold out the Power Supply Unit Removing/Mounting the Cross-beam Replacing the Operating Panel Cable Replacing the Floppy Disk Drive Replacing the USB Connector Cable Replacing the Power Supply Unit Replacing the Intrusion Detection Switch Replacing the System Board Appendix Cabling Index Econel 50 Service Supplement

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5 1 Introduction The PRIMERGY Econel 50 server is an Intel-based server for small and midsize networks. The server is suitable for use as a file server and also as an application, information or Internet server. 1.1 Overview of the Documentation Concept and target group of this manual This Service Supplement completes the information given in the Operating Manual, the Options Guide and the Technical Manual of the system board. The actions described in this manual should only be performed by service personnel. Service CD Service partners of Fujitsu Siemens can order a Service CD. On the CD the following manuals are available in PDF format: Safety manual Operating Manual for PRIMERGY Econel 50 Technical Manual for the system board D1859 Options Guide for PRIMERGY Econel 50 Service Supplement PRIMERGY Econel 50 BIOS Setup manual Econel 50 Service Supplement 1

6 Overview of the Documentation Introduction Information/procedure Detailed safety notes Features and technical data of the server Installation and operation, among other things: Operation Configuration of the server Troubleshooting Information about the system board: Features of the system board External ports on the server Pin assignment of the connectors Jumper settings LED indicators Replacing the battery Extensions and upgrades: Extending/replacing the main memory Installing the processor/replacing the processor/replacing the heat sink I For some components only the installation routine is described in the Options Guide. Removing these components proceed in reverse order. Installing accessible drives Removing/installing the system fan Installing SATA hard disk drives Installing controllers in PCI slots Replacement routines: Replacing the operating panel cable Replacing the floppy disk drive Replacing the USB cable (front) Replacing the power supply unit Replacing the intrusion switch Replacing the system board BIOS setup Table 1: Overview of the Documentation Econel 50 Manual Safety Operating Manual Technical Manual Technical Manual Options Guide Service Supplement BIOS Setup 2 Service Supplement Econel 50

7 Introduction Notational Conventions 1.2 Notational Conventions The following notational conventions are used in this manual: text in italics Quotation marks V CAUTION! I indicate commands, menu items or software programs indicate names of chapters and terms that are being emphasized describes activities that must be performed in the order shown Pay particular attention to texts marked with this symbol. Failure to observe this warning may endanger your life, destroy the system or lead to the loss of data. indicates additional information, notes and tips Table 2: Notational conventions Econel 50 Service Supplement 3

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9 2 Procedure V CAUTION! The actions described in this manual should only be performed by service personnel. Before doing anything else, please take notice of chapter Safety on page 7 and following. Make sure all necessary manuals (see service CD) are available; you may find it advantageous to print the PDF files. You will definitely need the Operating Manual and the Options Guide for the server and the Technical Manual for the system board. Shut down the server correctly, switch it OFF, pull out the power plug, and open the server as described in the chapter Replacement Routines on page 13 and following. Replace the defective component as described in the relevant chapter. Close the server. Connect the cables. Connect the server to the line voltage. Start the operating system. If necessary, configure the server as required. Econel 50 Service Supplement 5

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11 3 Safety I The following safety notes are also provided in the Safety manual. This device complies with the relevant safety regulations for information technology. V CAUTION! The actions described in this manual should only be performed by service personnel. Before operating the device V CAUTION! During installation and before operating the device, observe the instructions on environmental conditions for your device. If the device is brought in from a cold environment, condensation may form both inside and on the outside of the machine. Wait until the device has acclimatized to room temperature and is absolutely dry before starting it up. Material damage may be caused to the device if this requirement is not observed. Transport the device in its original packaging or in other suitable packaging which will protect it against shock or impact. Installation and operation V CAUTION! The server automatically sets itself to a voltage in the range of 100 V to 240 V. Make sure that your local voltage is within this range. This device has a specially approved power cable and must only be connected to a grounded insulated socket. Ensure that the power socket on the device or the grounded wall outlet is freely accessible. The power switch or the main power switch does not disconnect the device from the mains voltage. To disconnect the line voltage completely, remove the power plug from the grounded insulated socket. Econel 50 Service Supplement 7

12 Safety V CAUTION! Always connect the device and the attached peripherals to the same power circuit. Otherwise you run the risk of losing data if, for example, the central processing unit is still running but the peripheral device (e.g. storage subsystem) has failed during a power outage. Data cables must be adequately shielded. To the LAN wiring the requirements apply in accordance with the standards EN and EN /2. As minimum requirement the use of a protected LAN line of category 5 for 10/100 MBps Ethernet, and/or of category 5e for Gigabit Ethernet is considered. The requirements of the specification ISO/IEC are to be considered. Route the cables in such a way that they do not form a potential hazard (make sure no-one can trip over them) and that they cannot be damaged. When connecting up a device, refer to the relevant notes in this manual. Never connect or disconnect data transmission lines during a storm (lightning hazard). Otherwise you run the risk of losing data if, for example, the central processing unit is still running but the peripheral device (e.g. storage subsystem) has failed during a power outage. In emergencies (e.g. damaged casing, controls or cables, penetration of liquids or foreign matter), switch OFF the device immediately, remove the power plug and contact your sales outlet or customer service team. Proper operation of the system (in accordance with IEC 60950/ EN 60950) is only ensured if the casing is completely assembled and the rear covers for the installation openings have been put in place (electric shock, cooling, fire protection, interference suppression). Only install system expansions that satisfy the requirements and rules governing safety and electromagnetic compatibility and relating to telecommunications terminal equipment. If you install other expansions, you may damage the system or violate the safety regulations and regulations governing RFI suppression. Information on which system expansions are suitable can be obtained from the customer service centre or your sales outlet. 8 Service Supplement Econel 50

13 Safety V CAUTION! The components or parts marked with a warning label (e.g. lightning symbol) may only be opened, removed or exchanged by authorized, qualified personnel. The warranty expires if the device is damaged during the installation or replacement of system expansions. You may only set those resolutions and refresh rates specified in the Technical data section of the monitor description. Otherwise, you may damage your monitor. If you are in any doubt, contact your sales outlet or customer service centre. Batteries V CAUTION! Incorrect replacement of batteries may lead to a risk of explosion. The batteries may only be replaced with identical batteries or with a type recommended by the manufacturer (see the technical manual for the system board). Do not throw batteries into the trash can. They must be disposed of in accordance with local regulations concerning special waste. The battery must be disposed of in accordance with local regulations concerning special waste. Replace the lithium battery on the system board in accordance with the instructions in the technical manual for the system board. All batteries containing pollutants are marked with a symbol (a crossed-out garbage can). In addition, the marking is provided with the chemical symbol of the heavy metal decisive for the classification as a pollutant: Cd Cadmium Hg Mercury Pb Lead Econel 50 Service Supplement 9

14 Safety Notes on handling CDs/DVDs and CD/DVD drives V CAUTION! Use only CDs/DVDs in proper condition in the CD/DVD drive of your server to prevent data loss, damage to the device and injuries. Therefore, check each CD/DVD for damage, cracks, breakage etc. before inserting it in the drive. Please note that any additional labels applied may change the mechanical properties of a CD/DVD and cause imbalance. Damaged and imbalanced CDs/DVDs can break at high drive speeds (data loss). Under certain conditions sharp-edged pieces of broken CDs/DVDs can penetrate the cover of the drive (damage to the device) and be thrown out of the device (danger of injury, particularly on uncovered body parts such as the face or neck). I You protect the CD/DVD drive and prevent mechanical damage, as well as premature wearing of the CDs/DVDs, by observing the following suggestions: Only insert the CDs/DVDs in the drive when needed and remove them after use. Store the CDs/DVDs in suitable sleeves. Protect the CDs/DVDs from exposure to heat and direct sunlight. Note about the laser The CD/DVD drive is classified for laser class 1 according to IEC V CAUTION! The CD/DVD drive contains a laser diode (LED). Sometimes the LED produces a stronger laser beam than laser class 1. Direct view into the laser beam is dangerous. Never remove parts of the CD/DVD drive assembly! 10 Service Supplement Econel 50

15 Safety Modules with electrostatic-sensitive components: Systems and components that might be damaged by electrostatic discharge (ESD) are marked with the following label: Figure 1: ESD label When you handle components fitted with ESDs, you must observe the following points under all circumstances: Remove the power plug from the power socket before inserting or removing components containing ESDs. You must always discharge yourself of static charges (e.g. by touching a grounded object) before working. The equipment and tools you use must be free of static charges. Use a grounding cable designed for this purpose to connect yourself to the system unit as you install components. Only touch the components at the positions highlighted in green (touch point). Do not touch any exposed pins or conductors on a component. Place all components on a static-safe base. I You will find a detailed description for handling ESD components in the relevant European or international standards (EN , ANSI/ESD S20.20). Econel 50 Service Supplement 11

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17 4 Replacement Routines V CAUTION! Refer to the safety notes in chapter Safety on page 7 and following. 4.1 General Purposes I You will find a detailed description for Removing/Mounting the Side Cover, for Removing/Mounting the Front Panel and for Removing/Mounting the System Fan in the Options Guide Econel Removing/Mounting the Side Cover Terminate all applications and shut down the server correctly. If your operating system has not switched OFF the server, press the ON/OFF switch. Unplug the power plug from the power outlet. If required, remove the lock on the side cover. Keep the green locking button on the rear of the device pressed, and slide the left side cover upward. Remove the side cover. Proceed in the reverse order for mounting. Econel 50 Service Supplement 13

18 General Purposes Replacement Routines Removing/Mounting the Front Panel Remove the front panel when making the following replacements: Replacing the operating panel cable Replacing the floppy disk drive Remove the left side cover as described in section Removing/Mounting the Side Cover on page 13. Detach the two unlocking levers on the side, and fold out the front panel. Remove the front panel carefully. Proceed in the reverse order for mounting Removing/Mounting the System Fan Remove the system fan when making the following replacements: Replacing PCI cards Replacing the system board Remove the left side cover as described in section Removing/Mounting the Side Cover on page 13. Disconnect the fan cable from the system fan port FAN3 on the system board (see D1859 sticker). Detach the unlocking lever and remove the system fan (see also figure 3 on page 16). Proceed in the reverse order for mounting Fold out the Power Supply Unit Fold out the power supply unit when making the following replacements: Replacing the processor and the heat sink Replacing memory modules Replacing the system board 14 Service Supplement Econel 50

19 Replacement Routines General Purposes Remove the left side cover as described in section Removing/Mounting the Side Cover on page 13. Disconnect all power supply cables from the system board and from the drives (see cabling in the appendix). Figure 2: Fold out the power supply unit Loosen the screw (1) and swing the power supply unit out from the housing (2). Slide the cross-beam at the left side in the direction of the arrow (2) and swing it to the right (3). Proceed in the reverse order to shut the PSU in place. Econel 50 Service Supplement 15

20 General Purposes Replacement Routines Removing/Mounting the Cross-beam Remove the cross-beam when making replacements inside the server: Remove the left side cover as described in section Removing/Mounting the Side Cover on page Figure 3: Removing the system fan and the cross-beam Detach the unlocking lever (1) and remove the system fan (for a detailed description see the Options Guide). Slide the cross-beam at the left side in the direction of the arrow (2) and swing it to the right (3). For mounting, hook the cross-beam at the right into the housing, push it to the left, and fix it. 16 Service Supplement Econel 50

21 Replacement Routines Replacing the Operating Panel Cable 4.2 Replacing the Operating Panel Cable Remove the left side cover and the front panel as described in section General Purposes on page Figure 4: Loosen the operating panel cable Unlock the power button and push it in the direction of the arrow out from its holder. Repeat the steps for the two LEDs. Econel 50 Service Supplement 17

22 Replacing the Operating Panel Cable Replacement Routines 2 1 Figure 5: Removing the operating panel cable Disconnect the cable (1) from the system board, release it from the cable clamp (2) and remove it. Proceed in the reverse order to install the new operating panel cable. I You will find it much easier to insert the operating panel cable if the drive bellow it is temporarily removed (for description see the Options Guide). Close the server (for a detailed description see the Options Guide) and reconnect the power plug. 18 Service Supplement Econel 50

23 Replacement Routines Replacing the Floppy Disk Drive 4.3 Replacing the Floppy Disk Drive Remove the left side cover and the front panel as described in section General Purposes on page 13. Disconnect the power supply cable (connector P4) from the floppy disk drive. Disconnect the data cable T26139-Y1248-V8 from the floppy disk drive. Detach the USB connector cable T26139-Y3894-V2 from the connector USB1/2 on the system board (see D1859 sticker). Figure 6: Removing the slide-in unit with floppy disk drive Press together the two springs of the EasyClick rails until they are unlocked (1). Remove the slide-in unit with the floppy disk drive from the location (2). Econel 50 Service Supplement 19

24 Replacing the Floppy Disk Drive Replacement Routines Figure 7: Removing the EasyClick rails Remove the EasyClick rails from the slide-in unit. Figure 8: Removing the floppy disk drive Remove two screws on both sides (1) and push the floppy disk drive in the direction of the arrow (2) and remove it from the slide-in unit. Take care that the USB connector cable is not damaged when removing the drive. Insert the new floppy disk drive into the slide-in unit and fasten it with two screws on each side. Reattach the EasyClick rails to the slide-in unit. Insert the slide-in unit into the housing. Reconnect the cables. Close the server (for a detailed description see the Options Guide) and reconnect the power plug. 20 Service Supplement Econel 50

25 Replacement Routines Replacing the USB Connector Cable 4.4 Replacing the USB Connector Cable Remove the left side cover and the front panel as described in section General Purposes on page 13. Disconnect the power supply cable (connector P4) from the floppy disk drive. Disconnect the data cable T26139-Y1248-V8 from the floppy disk drive. Detach the USB connector cable T26139-Y3894-V2 from the connector USB1/2 on the system board (see D1859 sticker). Remove the slide-in unit with the floppy disk drive from the location by pressing together the two springs of the EasyClick rails until they are unlocked (see also section Replacing the Floppy Disk Drive on page 19). Figure 9: Removing the front bezel from the slide-in unit Disengage the locking mechanism (1) and remove the front bezel from the slide-in unit. Econel 50 Service Supplement 21

26 Replacing the USB Connector Cable Replacement Routines Figure 10: Removing the USB connector cable Loosen the screw (1) and pull out carefully the USB connector cable from the slide-in unit (2). Figure 11: Mounting the USB connector cable Thread the new cable through the opening until the connector mounting plate is firmly fixed (1) and fasten the mounting plate to the slide-in unit (2). 22 Service Supplement Econel 50

27 Replacement Routines Replacing the Power Supply Unit Figure 12: Mounting the front bezel Attach the bezel at the slide-in unit (1) until the locking tongues engage (2). Insert the slide-in unit into the housing. Reconnect the cables. Close the server (for a detailed description see the Options Guide) and reconnect the power plug. 4.5 Replacing the Power Supply Unit Remove the left side cover as described in section General Purposes on page 13. Remove the system fan (for a detailed description see the Options Guide). Remove the cross-beam as described in section Removing/Mounting the Cross-beam on page 16. Disconnect all power supply cables from the system board and from the drives (see cabling in the appendix). Swing the power supply unit out from the housing as described in section Fold out the Power Supply Unit on page 14. Econel 50 Service Supplement 23

28 Replacing the Power Supply Unit Replacement Routines Figure 13: Removing the air duct Seize behind the air duct and pull it carefully in the direction of the arrow until the locking tongues (1) disengage. Remove the air duct by pulling it out carefully from the location holes (2). Swing the power supply back into the housing. Figure 14: Removing the screws Remove the four fastening screws of the power supply unit at the rear of the server. 24 Service Supplement Econel 50

29 Replacement Routines Replacing the Power Supply Unit 1 2 Figure 15: Removing the air duct grid Press the locking handle (1) carefully and slide the grid to the right (2). Figure 16: Removing the power supply unit Remove the power supply unit by pushing it to the right out from the holder. Econel 50 Service Supplement 25

30 Replacing the Power Supply Unit Replacement Routines 1 Figure 17: Installing the power supply unit Hook the new power supply unit into the carrier (1). Figure 18: Engaging the power supply unit Slide the power supply unit to the left until it engages into the lateral support. Secure the power supply unit at the rear of the server with the four screws (see also figure 14 on page 24). 26 Service Supplement Econel 50

31 Replacement Routines Replacing the Power Supply Unit Swing the power supply unit out from the housing Figure 19: Mounting the air duct Hook the air duct into the appropriate location holes on the power supply unit (1). Swing the air duct in the direction of the arrow (2) over the fan grid on the power supply unit, until the locking tabs engage (3) and the air duct is firmly fixed. Swing the power supply back into the housing and secure it as described in section Fold out the Power Supply Unit on page 14. Econel 50 Service Supplement 27

32 Replacing the Intrusion Detection Switch Replacement Routines Connect all power supply cables to the system board (see table and D1859 sticker) and to the drives (see cabling in the appendix). Power supply cable connector P8 P9 P1 System board (D1859) connector PC98 PWR2 PWR1 Mount the air duct grid in the reverse order to removal. Ensure that the locking tabs engage. Mount the cross-beam (see section Removing/Mounting the Cross-beam on page 16) and the system fan (for a detailed description see the Options Guide). Close the server (for a detailed description see the Options Guide) and reconnect the power plug. 4.6 Replacing the Intrusion Detection Switch The intrusion detection switch monitors the removing of the left side cover of the housing. The intrusion detection switch is located on the left upper cross-beam next the cage for accessible drives. Remove the left side cover as described in section General Purposes on page 13. Disconnect the intrusion detection cable from the connector INTR on the system board (see D1859 sticker). 28 Service Supplement Econel 50

33 Replacement Routines Replacing the Intrusion Detection Switch 1 Figure 20: Removing the intrusion detection switch Remove the intrusion detection switch from the holder (1). Release the cable from the cable clamp (circle) and remove the switch with cable. V CAUTION! Make a note of the cable routing. Place the new switch into the holder, route the cable through the cable clamp, and connect it to the INTR connector on the system board (see D1859 sticker). Close the server (for a detailed description see the Options Guide) and reconnect the power plug. Econel 50 Service Supplement 29

34 Replacing the System Board Replacement Routines 4.7 Replacing the System Board Remove the left side cover, the system fan and the cross-beam, and fold out the power supply unit as described in section General Purposes on page 13. Remove all cables from the connector panel. Lay the server on the right side on a table. Remove all cables which may be connected to the system board. Remove all installed controller (for description see the Options Guide). Take note of the slots of the controllers and the cabling. Figure 21: Removing the screws Remove the 10 screws from the system board. Lift the system board slightly using the marked socket of PCI slot. In this way you lift the system board out of the centering rings of the spacer bolts. Carefully remove the system board (take the board with both hands) from the casing at a slight angle. This allows you to pull the connectors out of the connector panel. 30 Service Supplement Econel 50

35 Replacement Routines Replacing the System Board V CAUTION! Always take the system board with both hands! Figure 22 shows the handling by the example of a sample board. Never lift the system board one-sided or at the heat sink, because the solder connections between the socket and the board come under tension and increase the risk of damage and malfunction! Don t damage the EMI springs to comply with applicable EMC regulations and satisfy cooling requirements and fire protection measures. Figure 22: Handling of the board (example) Place the removed system board on an antistatic surface. Unscrew the four screws of the heat sink and remove it (for description see the Technical Manual for the system board D1859). Econel 50 Service Supplement 31

36 Replacing the System Board Replacement Routines V CAUTION! Processors are components which are extremely sensitive to electrostatic discharges and must be handled with caution. After taking a processor out of its protective wrapper, set it on an insulated antistatic surface with the smooth side down. Never slide a processor over a surface. Open the locking lever and remove the processor (for description see the Technical Manual for the system board D1859) and store it savely to avoid any damage. Remove the memory modules (for description see the Technical Manual for the system board D1859). Remove the retaining plate on the lower surface of the system board in a secure way to be able to use it for the new board. Do not destroy the system board! V CAUTION! Do not use any tooling between the retaining plate and the system board to separate the two parts. This would destroy the system board. Figure 23: Removing the retaining plate Use a pin from the component side of the board to press onto the threaded bolts of the retaining plate and press the plate away from the board. Remove the plate (figure 23). The easiest way is to use a ballpoint or a little screwdriver which is larger than the diameter of the bolt s winding but nor larger than the hole in the board. 32 Service Supplement Econel 50

37 Replacement Routines Replacing the System Board In case the selfsticking synthetic foil remains at the system board it should be easy to remove it and stick it to the retaining plate again. Unpack the new system board, place it on an antistatic surface and check the settings (for description see the Technical Manual for the system board) Figure 24: Mounting the retaining plate Remove the protective foil (if available) from the retaining plate (1). Place the retaining plate on the lower surface of the system board by fitting the threaded bolts of the plate (2) through the location holes (3) on the system board (4). Apply slight pressure to this plate and it will stick to the system board. Turn the system board carefully. Econel 50 Service Supplement 33

38 Replacing the System Board Replacement Routines 1 2 Figure 25: Socket with protective cover (1) and pin1 mark (2) Remove the protective plastic cover (1) from the processor socket and fit it onto the socket of the defective board which will be sent back to spares. I Returned system boards without this cover probably have to be scrapped (figure 26). Figure 26: Socket with and/or without protective cover Open the locking lever and swing the processor holder on (for description see the Technical Manual for the system board D1859). V CAUTION! The processor can only be installed in one particular direction. Pay attention to the location mark on one of the corners (pin 1). Do not use force to press it into the socket to avoid damaging the pins or the processor. Position the processor over the socket, and press it carefully into the socket. Observe the pin1 mark (figure 25/2). Do not touch the surface of the processor! 34 Service Supplement Econel 50

39 Replacement Routines Replacing the System Board Swing the processor holder in its initial position and close the locking lever. Open and close the lever slowly until it snaps in the hook. V CAUTION! The processor holder must fall down by itself. Do not close with force, because soldering pads may be damaged. Check the thermal grease on the heat sink. It may not show any spots and contamination. Carefully put the heat sink on the processor socket, paying attention to the correct position (for description see the Technical Manual for the system board D1859). Tighten the four screws crosswise if possible with a torque of 0.6 NM (figure 27). 3 a Figure 27: Fastening the heat sink Follow the following steps: 1. Turn screw no.1 two/three turns, then will be no tension on the processor when tightening the next screws. 2. Tighten screws no. 2, 3 and 4 in this order, according to the figure Tighten screw no.1 finally. Check the heat sink: a small piece paper should fit between the springs (a). Mount the memory modules onto the new system board (for description see the Technical Manual for the system board D1859). Econel 50 Service Supplement 35

40 Replacing the System Board Replacement Routines Insert the system board into the housing by holding it at a slight angle and sliding the connectors into the connector panel. V CAUTION! Always take the system board with both hands! See figure 22 on page 31. Never lift the system board one-sided or at the heat sink, because the solder connections between the socket and the board come under tension and increase the risk of damage and malfunction! Don t damage the EMI springs to comply with applicable EMC regulations and satisfy cooling requirements and fire protection measures. Figure 28: Adjusting the system board Carefully place the system board into the housing. Make sure there are no cables jammed under the system board. Adjust the system board. If necessary adjust the position of the system board with a gentle twisting motion. I When the system board is in the right position the centering rings engage in the holes indicated. Fasten the system board with the 10 screws. 36 Service Supplement Econel 50

41 Replacement Routines Replacing the System Board Reconnect all cables to the system board (see cabling in the appendix and D1859 sticker). Insert all controller in the relevant slots and reconnect the cables (for description see Options Guide). Swing the power supply back, re-mount the cross-beam and the system fan, and return the server to its original installation location. Close the server (for a detailed description see the Options Guide) and reconnect the power plug. Connect all external cables. V CAUTION! After installing the new system board, it is necessary to update the BIOS to ensure proper operation (for description see the BIOS Manual). Econel 50 Service Supplement 37

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43 5 Appendix 5.1 Cabling The following table gives you an overview of the cables: Part number T26139-Y3701-V108 T26139-Y3894-V2 T26139-Y1737-V111 T26139-Y1248-V8 T26139-Y3859-V11 T26139-Y3922-Z1 T26139-Y3928-V101 T26139-Y2402-Z4 Name Operating panel cable USB cable IDE cable Floppy disk drive SCSI cable Intrusion detection switch SATA cable Speaker Econel 50 Service Supplement 39

44 Cabling Appendix ;! % 8 & F A H= JE C F = A J= F A J= F A ;! & # ' 8 ;! # % $ 8 ' ; %! % 8 ; " & 8 & 1, - +,, 8, ;! & ' " 8 2! 2 " 2 #, F F O 7 5 * BH J 2 $ 2 % 5 ) 6 ) 0,,, 4 8, 4 8 2, 4 8! 2, 4 8 " 2 5 F A = A H ; " " ? JH A H ;! ' & 8 ;! ' & 8 ;! ' & 8 ;! ' & 8 + = > A F HA BEN 6 $! ' 2 ' & 2 & 2 Channel B Channel A slot 4 slot 2 slot 3 slot 1! " 5 ) 6 ) )! ;! ' 5 O I JA B= 1 JHK I A JA? JE I M EJ? D, & # ' ' PCI Express x8 PCI 1 PCI Express x1 PCI 2 PCI 3 PCI 4 PCI 5 A C 2 M A H 5 ) 6 ) , -,, = J= Figure 29: Basic cabling 40 Service Supplement Econel 50

45 Index C cable part numbers 39 cabling 39 E ESD (devices sensitive to electrostatic discharge) 11 ESD-sensitive devices 11 L light-emitting diode (LED) 10 lithium battery 9 M meaning of the symbols 3 N notational conventions 3 note about the laser 10 R replacement routines 13 replacement routine cross-beam 16 floppy disk drive 19 front panel 14 intrusion detection switch 28 operating panel cable 17 power supply unit 14, 23 side cover 13 system board 30 system fan 14 USB connector cable 21 S safety 7 T target group 1 P part numbers cable 39 Econel 50 Service Supplement 41

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47 Fujitsu Siemens Computers GmbH User Documentation München Germany Fax: / Comments Suggestions Corrections manuals@fujitsu-siemens.com Submitted by Comments on PRIMERGY Econel 50 Server System Econel 50

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49 Fujitsu Siemens Computers GmbH User Documentation München Germany Fax: / Comments Suggestions Corrections manuals@fujitsu-siemens.com Submitted by Comments on PRIMERGY Econel 50 Server System Econel 50

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51 PRIMERGY PRIMERGY Econel 50 Server System Options Guide Xenia Fierley Fujitsu Siemens Computers GmbH München Munich Tel.: (089) Fax: (++49) 700 / U41599-J-Z Sprachen: En Edition December 2004

52 Comments Suggestions Corrections The User Documentation Department would like to know your opinion of this manual. Your feedback helps us optimize our documentation to suit your individual needs. Fax forms for sending us your comments are included in the back of the manual. There you will also find the addresses of the relevant User Documentation Department. Certified documentation according to DIN EN ISO 9001:2000 To ensure a consistently high quality standard and user-friendliness, this documentation was created to meet the regulations of a quality management system which complies with the requirements of the standard DIN EN ISO 9001:2000. cognitas. Gesellschaft für Technik-Dokumentation mbh Copyright and Trademarks Copyright 2004 Fujitsu Siemens Computers GmbH. All rights reserved. Delivery subject to availability; right of technical modifications reserved. All hardware and software names used are trademarks of their respective manufacturers. This manual is printed on paper treated with chlorine-free bleach.

53 Contents 1 Introduction Overview of the Documentation Expansions and Conversions Notational Conventions Procedure Safety Preparation Opening the Housing Removing the Front Panel Removing the system fan Accessible drives Installing CD/DVD/Tape Drive Connecting the Drives SATA Hard Disk Drives Installing SATA Hard Disk Drive Controllers in PCI Slots Installing a Standard PCI controller Installing a Low-profile PCI Controller Completion Mounting the System Fan Mounting the Front Cover Closing the Housing Related Publications Index U41599-J-Z Options Guide

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55 1 Introduction The PRIMERGY Econel 50 server is an Intel-based server for small and mid-size networks. The server is suitable for use as a file server and also as an application, information or Internet server. 1.1 Overview of the Documentation I PRIMERGY manuals are available in PDF format on the ServerBooks CD. The ServerBooks CD is part of the ServerView Suite delivered with each server system. The PDF files for the manuals can also be downloaded free of charge from the Internet: at you will find an overview page with the online documentation available on the Internet. You can go to the PRIMERGY SErver documentation by clicking on intel based Servers. Concept and target group of this manual This Options Guide describes how to expand and upgrade the server. The actions described in this manual should only be performed by technicians, service personnel or technical specialists. Additional server documentation To the PRIMERGY Econel 50 documentation set belong the following additional manuals: Safety manual (print version delivered together with the system, PDF file available on the ServerBooks CD) Warranty manual (print version delivered together with the system, PDF file available on the ServerBooks CD) Operating Manual for the PRIMERGY Econel 50 (PDF file available on the ServerBooks CD) Technical Manual for the system board D1859 (PDF file available on the ServerBooks CD) BIOS Setup manual (PDF file available on the ServerBooks CD) U41599-J-Z Options Guide 1

56 Expansions and Conversions Introduction PRIMERGY ServerView Suite - ServerStart (PDF file available on the ServerBooks-CD) LSI SATA Software RAID User s Guide (PDF file available on the ServerBooks CD) I If you need a backup of the ServerBooks CD send the details of your server via address: Reklamat-PC-LOG@fujitsu-siemens.com Further sources of information: manual for the monitor manual for ServerView server management documentation for the boards and drives operating system documentation information files of your operating system (see also Related Publications on page 35) 1.2 Expansions and Conversions Extension of the main memory The four slots for the main memory are suitable for DDR2 533 DIMM memory modules. mode single channel dual channel option channel A channel B channel A+B Table 1: Memory modules population slot slot 1 slot 3 slot 2 slot 4 equipped equipped equipped equipped equipped equipped equipped equipped equipped equipped equipped equipped With a dual channel configuration identical memory modules are to be used for the individual population possibilities. 2 Options Guide U41599-J-Z

57 Introduction Notational Conventions How to extend the main memory is described in the Technical Manual for the system board D1859 (PDF file available on the ServerBooks CD). Additional accessible drives Two free 5.25-inch bays are available for additional accessible drives (CD-ROM, DVD-ROM, CD-RW/DVD, DVD+R/+RW/CD-RW or tape backup drive). If a backup drive (tape) is to be installed a PCI SCSI controller is needed. The highest, first bay is already occupied with a CD/DVD drive. The fourth, lowest bay (3.5-inch) is occupied by a 1.44 MB floppy disk drive. SATA hard disk drives Up to four SATA hard disk drives can be installed. Additional controllers in the PCI slots The system board offers two PCI-E (Express) slots and five standard PCI slots (33 MHz) for additional controllers. 1.3 Notational Conventions The following notational conventions are used in this manual: text in italics quotation marks V CAUTION! I indicate commands, menu items or software programs. indicate names of chapters and terms that are being emphasized. describes activities that must be performed in the order shown Pay particular attention to texts marked with this symbol. Failure to observe this warning may endanger your life, destroy the system or lead to the loss of data. indicates additional information, notes and tips Table 2: Notational conventions U41599-J-Z Options Guide 3

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59 2 Procedure V CAUTION! The actions described in this manual should only be performed by technicians, service personnel or technical specialists. Equipment repairs should only be performed by qualified staff. Any failure to observe the guidelines in this manual, and any unauthorized openings and improper repairs could expose the user to risks (electric shock, energy hazards, fire hazards) and could also damage the equipment. Please note that any unauthorized openings of the device will result in the invalidation of the warranty and exclusion from all liability. At first, please take notice of chapter Safety on page 7 and following. Make sure all necessary manuals (see Additional server documentation on page 1) are available; possibly print of the PDF files. You will definitely need the Operating Manual for the server and the Technical Manual for the system board. Shut down the server correctly, switch it OFF, pull out the power plug, and open the server as described in the chapter Preparation on page 13 and following. Expand or upgrade your server as described in the relevant chapter. Close the server, connect it to the mains, and switch it ON as described in chapter Completion on page 31 and following. Start the operating system and, if necessary, configure it as required (see Operating Manual). U41599-J-Z Options Guide 5

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61 3 Safety I The following safety notes are also provided in the Safety manual. This device complies with the relevant safety regulations for information technology. If you have any questions about where you can set up the device, contact your sales outlet or our customer service team. V CAUTION! The actions described in this manual should only be performed by technicians, service personnel or technical specialists. Any repairs on the device must be performed by authorized, technically qualified personnel. Any unauthorized openings and improper repairs could expose the user to risks (electric shock, energy hazards, fire hazards) and could also damage the equipment. Please note that any unauthorized openings of the device will result in the invalidation of the warranty and exclusion from all liability. Before operating the device V CAUTION! During installation and before operating the device, observe the instructions on environmental conditions for your device. If the device is brought in from a cold environment, condensation may form both inside and on the outside of the machine. Wait until the device has acclimatized to room temperature and is absolutely dry before starting it up. Material damage may be caused to the device if this requirement is not observed. Transport the device in its original packaging or in other suitable packaging which will protect it against shock or impact. U41599-J-Z Options Guide 7

62 Safety Installation and operation V CAUTION! The server automatically sets itself to a voltage in the range of 100 V to 240 V. Make sure that your local voltage is within this range. This device has a specially approved power cable and must only be connected to a grounded insulated socket. Ensure that the power socket on the device or the grounded wall outlet is freely accessible. The power switch or the main power switch does not disconnect the device from the mains voltage. To disconnect the line voltage completely, remove the power plug from the grounded insulated socket. V CAUTION! Always connect the device and the attached peripherals to the same power circuit. Otherwise you run the risk of losing data if, for example, the central processing unit is still running but the peripheral device (e.g. storage subsystem) has failed during a power outage. Data cables must be adequately shielded. To the LAN wiring the requirements apply in accordance with the standards EN and EN /2. As minimum requirement the use of a protected LAN line of category 5 for 10/100 MBps Ethernet, and/or of category 5e for Gigabit Ethernet is considered. The requirements of the specification ISO/IEC are to be considered. Route the cables in such a way that they do not form a potential hazard (make sure no-one can trip over them) and that they cannot be damaged. When connecting up a device, refer to the relevant notes in this manual. Never connect or disconnect data transmission lines during a storm (lightning hazard). Otherwise you run the risk of losing data if, for example, the central processing unit is still running but the peripheral device (e.g. storage subsystem) has failed during a power outage. 8 Options Guide U41599-J-Z

63 Safety V CAUTION! In emergencies (e.g. damaged casing, controls or cables, penetration of liquids or foreign matter), switch OFF the device immediately, remove the power plug and contact your sales outlet or customer service team. Proper operation of the system (in accordance with IEC 60950/EN 60950) is only ensured if the casing is completely assembled and the rear covers for the installation openings have been put in place (electric shock, cooling, fire protection, interference suppression). Only install system expansions that satisfy the requirements and rules governing safety and electromagnetic compatibility and relating to telecommunications terminal equipment. If you install other expansions, you may damage the system or violate the safety regulations and regulations governing RFI suppression. Information on which system expansions are suitable can be obtained from the customer service centre or your sales outlet. The components or parts marked with a warning label (e.g. lightning symbol) may only be opened, removed or exchanged by authorized, qualified personnel. The warranty expires if the device is damaged during the installation or replacement of system expansions. You may only set those resolutions and refresh rates specified in the Technical data section of the monitor description. Otherwise, you may damage your monitor. If you are in any doubt, contact your sales outlet or customer service centre. U41599-J-Z Options Guide 9

64 Safety Batteries V CAUTION! Incorrect replacement of batteries may lead to a risk of explosion. The batteries may only be replaced with identical batteries or with a type recommended by the manufacturer (see the technical manual for the system board under Related Publications on page 35). Do not throw batteries into the trash can. They must be disposed of in accordance with local regulations concerning special waste. The battery must be disposed of in accordance with local regulations concerning special waste. Replace the lithium battery on the system board in accordance with the instructions in the technical manual for the system board (see Related Publications on page 35). All batteries containing pollutants are marked with a symbol (a crossed-out garbage can). In addition, the marking is provided with the chemical symbol of the heavy metal decisive for the classification as a pollutant: Cd Cadmium Hg Mercury Pb Lead 10 Options Guide U41599-J-Z

65 Safety Notes on handling CDs/DVDs and CD/DVD drives V CAUTION! Use only CDs/DVDs in proper condition in the CD/DVD drive of your server to prevent data loss, damage to the device and injuries. Therefore, check each CD/DVD for damage, cracks, breakage etc. before inserting it in the drive. Please note that any additional labels applied may change the mechanical properties of a CD/DVD and cause imbalance. Damaged and imbalanced CDs/DVDs can break at high drive speeds (data loss). Under certain conditions sharp-edged pieces of broken CDs/DVDs can penetrate the cover of the drive (damage to the device) and be thrown out of the device (danger of injury, particularly on uncovered body parts such as the face or neck). I You protect the CD/DVD drive and prevent mechanical damage, as well as premature wearing of the CDs/DVDs, by observing the following suggestions: Only insert the CDs/DVDs in the drive when needed and remove them after use. Store the CDs/DVDs in suitable sleeves. Protect the CDs/DVDs from exposure to heat and direct sunlight. Note about the laser The CD/DVD drive is classified for laser class 1 according to IEC V CAUTION! The CD/DVD drive contains a laser diode (LED). Sometimes the LED produces a stronger laser beam than laser class 1. Direct view into the laser beam is dangerous. Never remove parts of the CD/DVD drive assembly! U41599-J-Z Options Guide 11

66 Safety Modules with electrostatic-sensitive components Systems and components that might be damaged by electrostatic discharge (ESD) are marked with the following label: Figure 1: ESD label When you handle components fitted with ESDs, you must observe the following points under all circumstances: Remove the power plug from the power socket before inserting or removing components containing ESDs. You must always discharge yourself of static charges (e.g. by touching a grounded object) before working. The equipment and tools you use must be free of static charges. Use a grounding cable designed for this purpose to connect yourself to the system unit as you install components. Only touch the components at the positions highlighted in green (touch point). Do not touch any exposed pins or conductors on a component. Place all components on a static-safe base. I You will find a detailed description for handling ESD components in the relevant European or international standards (EN , ANSI/ESD S20.20). 12 Options Guide U41599-J-Z