BladeRunner 4U Blade Server User Manual. December 2004 (Revision A)

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1 BladeRunner 4U Blade Server User Manual December 2004 (Revision A)

2 Copyright Notice The copyright in all material provided in this User Manual is held by Penguin Computing Inc. or by the original creator of the material. Except as stated herein, none of the material may be copied, reproduced, distributed, republished, downloaded, displayed, posted or transmitted in any form or by any means, including, but not limited to, electronic, mechanical, photocopying, recording, or otherwise, without the prior written permission of Penguin Computing Inc. or the copyright owner. Permission is granted to display, copy, distribute and download the materials in this User Manual for personal, non-commercial use only, provided you do not modify the materials and that you retain all copyright and other proprietary notices contained in the materials. You also may not, without Penguin Computing Inc.'s permission, "mirror" any material contained in this Use Manual on any other server. This permission terminates automatically if you breach any of these terms or conditions. Upon termination, you must immediately destroy any printed materials. Any unauthorized use of any material contained in this User Manual may violate copyright laws, trademark laws, the laws of privacy and publicity, and communications regulations and statutes.

3 Trademarks Broadcom, the pulse logos are registered trademarks of Broadcom Corporation and/or its subsidiaries in the United States and certain other countries. All other trademarks are the property of their respective owners. Intel Xeon is U.S. registered trademarks of Intel Corporation. Linux is a registered trademark of Linus Torvalds. Microsoft and Windows NT are U.S. registered trademarks of Microsoft Corporation. Red Hat is a registered trademark and logos are trademarks or registered trademarks of Red Hat Inc. in the United States and other countries. The information in this document is provided as is without warranty of any kind and is subject to change without notice. The warranties for BladeRunner TM Blade Server are set forth in the express limited warranty statements accompanying such products. Nothing herein should be construed as constituting an additional warranty.. This User Manual is subject to change without notice. All brands and names are property of their respective owners. Inventec Enterprise System Corp., 2004

4 Contents 1 Safety and Regulatory Information Conventions General Precautions Electrical Safety Electrostatic Discharge Preventing Electrostatic Damage Grounding Methods Electrostatic Discharge Information Precautions for Maintaining and Servicing Enterprise Products Regulatory Compliance Identification Numbers Federal Communications Commission Notice Modifications Battery Replacement Notice Information & Warning Technician Notes Symbols on Equipment Related Documents Where to Go for Additional Help Environment Power Budget Space/Weight Product Introduction Lower Costs, Longer Uptime, Lights Out Seamless Integration and Simplified Operation Servers Remote Management Networking Storage Installing Procedures Rail Kits Assembly Middle Backplane Rear View Fan Module Power Supply Chassis Management Switch KVM Module Front View Server Blade Blade Server & Storage Dummy Server Blade Power on Power on the Chassis Power on the Server Blade Removing and Replacement Procedures Power off Power off the Chassis Power off the Server Blade Removing Middle Top Cover Front View...4-4

5 4.3.1 Remove Server Blade, Disk Blade and Dummy Blade Remove Disk Blade Rear View Power Supply Fan Module Chassis Management Switch KVM Module Connectors, Switches and LED Indicators Front View Chassis LED Server Blade with 1 IDE Hard Drive Disk Blade Rear View Power Supply Fan Kits KVM Module Chassis Management Switch Server Blade Board Switch Diagnostic Tools Diagnostic Tools Utility Overview Specifications Blade Server Overview Operating and Performance Specifications System Unit Part List Power Supply Memory PMC Card...7-5

6 Chapter 1 Safety and Regulatory Information Safety and Regulatory Information This chapter provides the safety and regulatory information of BladeRunner TM Blade Server.

7 1 Safety and Regulatory Information This guide provides step-by-step instructions for the installation and maintenance information of BladeRunner TM Blade Server. This guide is presented for service technicians of computer equipment. BladeRunner TM Blade Server supplier assumes that you are network administrators or IT personnel who are qualified in installing, configuring, maintaining and servicing system hardware and software. 1.1 Conventions To make sure that you perform certain tasks properly, take note of the following symbols used throughout this manual. Warning: Caution: Important: Note: Information to prevent injury to yourself when trying to complete a task. Information to prevent damage to the components when trying to complete a task. Information that you must follow to complete a task. Tips and information to aid in completing a task. Safety and Regulatory Information 1-1

8 1.2 General Precautions If the product sustains damage and requires service, disconnect the product from the AC electrical outlet and contact an authorized service provider. Examples of damage requiring service include: The power cord, extension cord or plug has been damaged. Liquid has been spilled on the product or an object has fallen into the product. The product has been exposed to rain or water. The product has been dropped or damaged. The product does not operate normally when you follow the operating instructions. To reduce the risk of personal injury or damage to the equipment, place the product away from radiators, heat registers, stoves, amplifiers or other products that produce heat. Never use the product in a wet location. Avoid inserting foreign objects through openings in the product. Move products with casters carefully. Avoid quick stops and uneven surfaces. Use the product only with the supplier equipment identified as suitable. Safety and Regulatory Information 1-2

9 1.3 Electrical Safety Caution: Electrical current from power can be hazardous. To avoid personal injury or equipment damage, disconnect all the server system power cords, before you open the server covers. Important: Be aware of the following rules when working on electrical equipment. Disconnect all power before performing a mechanical inspection. Unplug the power cord before you start to work on the machine. Regularly inspect and maintain your electrical hand tools for safe operational condition. Do not use worn or broken tools and testers. Never assume that power has been disconnected from a circuit. Before any operation, check if it has been powered off. Always look carefully for possible hazards in your work area. Examples, moist floor, nongrounded power extension cables, power surges, and lacking safety grounds. Do not touch live electrical circuits with the reflective surface of an inspection mirror. The surface is conductive; touching can cause personal injury and machine damage. 1.4 Electrostatic Discharge To prevent damaging the system, be aware of the precautions you need to follow when setting up the system or handling parts. A discharge of static electricity from a finger or other conductor may damage system boards or other static-sensitive devices. This type of damage may reduce the life expectancy of the device Preventing Electrostatic Damage To prevent electrostatic damage, be aware of the following precautions: Avoid hand contact by transporting and storing products in static-safe containers. Keep electrostatic-sensitive parts in their containers until they arrive at static-free workstations. Place parts on a grounded surface before removing them from their containers. Avoid touching pins, leads, or circuitry. Always be properly grounded when touching a static-sensitive component or assembly. Safety and Regulatory Information 1-3

10 1.4.2 Grounding Methods Several methods for grounding are available. Use one or more of the following methods when handling or installing electrostatic-sensitive parts: Use a wrist strap connected by a ground cord to a grounded workstation or computer chassis. Wrist straps are flexible straps with a minimum of 1 mega ohm 10 percent resistance in the ground cords. To provide proper ground, wear the strap snug against the skin. Use heel straps, toe straps, or bootstraps at standing workstations. Wear the straps on both feet when standing on conductive floor or dissipating floor mats. Use conductive field service tools. Use a portable field service kit with a folding static-dissipating work mat. If you do not have any of the suggested equipment for proper grounding, have an authorized reseller install the part. Note: For more information on static electricity or for assistance with product installation, contact the supplier or an authorized reseller. 1.5 Electrostatic Discharge Information An electrostatic discharge (ESD) can damage static sensitive devices or microcircuitry. Proper packaging and grounding techniques are required to prevent damage. To prevent damage due to ESD, be aware of the following precautions: Transport products in static safe containers such as conductive tubes, bags, or boxes. Keep electrostatic sensitive parts in their containers until they arrive at static free stations. Cover workstations with approved static dissipating material. Use a wrist strap connected to the work surface as well as properly grounded tools and equipment. Keep the work area free of nonconductive materials such as ordinary plastic assembly aids and foam packing. Ensure proper grounding before touching a static sensitive component or assembly. Avoid touching pins, leads, or circuitry. Always place drives with the Printed Circuit Board (PCB) assembly-side down. Use conductive field service tools. Safety and Regulatory Information 1-4

11 1.6 Precautions for Maintaining and Servicing Enterprise Products To reduce the risk of electric shock or damage to the equipment when installing, maintaining, or servicing Enterprise products, be aware of the following precautions: Some Enterprise products contain power supplies that are capable of producing hazardous energy levels. Refer to the documentation included with your product to determine whether it contains these power supplies. The installation of internal options and routine maintenance and service of this product should be performed by individuals who are knowledgeable about the procedures, precautions, and hazards associated with equipment containing hazardous energy levels. Allow the product to cool before removing covers or touching internal components. Do not use conductive tools that could bridge live parts. Remove all watches, rings, or loose jewelry when working in hot-plug areas of an energized server and storage products. Do not attempt to defeat safety interlocks (where provided). The server should be installed in a controlled access location where only qualified personnel have access to the server. Power down the equipment and disconnect all AC power cords before removing any access covers for non-hot plug areas. Do not replace non-hot plug components while power is applied to the product. Before operation, shut down the product and disconnect all AC power cords. Do not exceed the level of repair specified in the procedures in the product documentation. All troubleshooting and repair procedures are detailed to allow only subassembly or module-level repair. Due to the complexity of the individual boards and subassemblies, do not attempt to make repairs at the component level or to make modifications to any printed wiring board. Improper repairs can create a safety hazard. Verify the AC power supply branch circuit that provides power to the rack is not overloaded. This will reduce the risk of personal injury, fire, or damage to the equipment. The total rack load should not exceed 80 percent of the branch circuit rating. Consult the electrical authority having jurisdiction over your facility wiring and installation requirements. Safety and Regulatory Information 1-5

12 1.7 Regulatory Compliance Identification Numbers For the purpose of regulatory compliance certification and identification, the regulatory models are: IB-4200 (Chassis), IB-4200-SB1 (Server Blade with 1 hard drive), IB-4200-SB2 (Server Blade with 2 hard drives). The regulatory models can be found on the product nameplate label or on the PCB silk screen. When requesting compliance information for this product, always refer to these regulatory models. The regulatory models should not be confused with the marketing name or model numbers of the product Federal Communications Commission Notice This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference, in which case the user will be required to correct the interference at personal expense Modifications The FCC requires the user to be noticed that any changes or modifications made to this device that are not expressly approved by the supplier may invalidate the user s authority to operate the equipment Battery Replacement Notice Your computer is provided with an internal lithium battery or battery pack. There is a danger of explosion and risk of personal injury if the battery is incorrectly replaced or mistreated. Unless specific replacement instructions are provided as part of this guide, replacement is to be done by an authorized service provider using the parts designated for this product. For more information about battery replacement or proper disposal, contact an authorized reseller or authorized service provider. Warning: Your computer contains an internal lithium manganese dioxide, a vanadium pentoxide, or an alkaline battery pack. There is risk of fire and burns if the battery pack is not handled properly. To reduce the risk of personal injury, Do not attempt to recharge the battery. Do not expose to temperatures higher than 60 C. Do not disassemble, crush, puncture, short external contacts, or dispose of in fire or water. Replace only with the spare parts designated for this product. Batteries, battery packs, and accumulators should not be disposed of together with the general household waste. To forward them to recycling or proper disposal, please use the public collection system or return them to the supplier, the supplier s authorized partners, or their agents. Safety and Regulatory Information 1-6

13 1.8 Information & Warning Technician Notes Warning: Only authorized technicians trained by supplier should attempt to repair this equipment. All troubleshooting and repair procedures are detailed to allow only subassembly /module-level repair. Because of the complexity of the individual boards and subassemblies, no one should attempt to make repairs at the component level or to make modifications to any printed wiring board. Improper repairs can create a safety hazard. Warning: To reduce the risk of personal injury from electric shock and hazardous energy levels, do not exceed the level of repairs specified in these procedures. Because of the complexity of the individual boards and subassemblies, do not attempt to make repairs at the component level or to make modifications to any printed wiring board. Improper repairs can create conditions that are hazardous. Caution: To properly ventilate the system, you must provide at least 7.6 cm of clearance at the front and back of the server. Caution: The BladeRunner TM Blade Server is designed to be electrically grounded (earthed). To ensure proper operation, plug the AC power cord into a properly grounded AC outlet only. Note: Any indications of component replacement or printed wiring board modifications may void any warranty. Safety and Regulatory Information 1-7

14 1.8.2 Symbols on Equipment Warning: This symbol, in conjunction with any of the following symbols, indicates the presence of a potential hazard. The potential for injury exists if warnings are not observed. Consult the documentation for specific details. Any surface or area of the equipment marked with this symbol indicates the presence of a hot surface or hot component. Warning: To reduce the risk of injury from a hot component, allow the surface to cool before touching it. To reduce the risk of injury from electric shock hazards, do not open this enclosure. Warning: Any surface or area of the equipment marked with this symbol indicates the presence of electric shock hazards. The enclosed area contains no operator serviceable parts. This symbol indicates the presence of electric shock hazards. The enclosed area contains no user or field serviceable parts. Do not open for any reason. Warning: To reduce the risk of injury from electric shock hazards, do not open this enclosure. Any RJ45 receptacle marked with this symbol indicates a network interface connection. Warning: To reduce the risk of electric shock, fire, or damage to the equipment, do not plug telephone or telecommunications connectors into this receptacle. This symbol, on power supplies or systems, indicates that the equipment is supplied by multiple sources of power. Warning: To reduce the risk of injury from electric shock, remove all power cords to completely disconnect power from the system. Weight in 64kg Weight in 140 lb This symbol indicates that the component exceeds the recommended weight for one individual to handle safely. Warning: To reduce the risk of personal injury or damage to the equipment, observe local occupational health and safety requirements and guidelines for manual material handling. Safety and Regulatory Information 1-8

15 1.8.3 Related Documents For additional information on the topics covered in this guide, refer to the following documentation: 1. QuickSpec 2. Chassis Hardware Spec 3. Chassis Management Switch Spec 4. BIOS & Driver Spec 5. Installation Poster Where to Go for Additional Help In addition to this guide, the following information sources are available: 1. Speedy-In! CD 2. Enclosure CD IPMI Event Log The BladeRunner TM Blade Server includes an integrated, nonvolatile management log that contains fault and management information. The contents of IPMI Event Log can be viewed through BIOS Setup. Contact information For the name of the nearest BladeRunner TM Blade Server authorized reseller, please call the supplier. Safety and Regulatory Information 1-9

16 1.9 Environment Power Budget Number of Blade Server Number of Power Supplies Power Budget (Input/Output) 1-4 At least 2 825W 660W 5-8 At least W 1320W W 1980W Space/Weight Chassis Dimension Width (W) Height (H) Depth (D) 43.9 cm / 17.3 inch 17.6 cm / 6.92 inch 77 cm / 30.3 inch Chassis Weight Item Unit Weight 1 Blank Chassis kg /42.95 lb. 2 Middle-backplane kg / 2.37 lb. 3 Server Blade minimum weight kg / 4.26 lb. 4 Server Blade maximum weight kg / 5.01 lb. 5 Disk Blade with 2 SATA hard drives kg / 5.67 lb. 6 Dummy Blade kg / 1.44 lb. 7 Power Supply kg / 4.01 lb. 8 Dummy Power Supply kg / 1.26 lb. 9 Fan Module kg / 2.57 lb. 10 Chassis Management Switch kg / 2.35 lb. 11 Dummy Chassis Management Switch kg / 0.80 lb. 12 KVM kg / 0.89 lb. A Maximum Weight for all chassis kg / lb. B Minimum Weight for all chassis kg / lb. Safety and Regulatory Information 1-10

17 Chapter 2 Product Introduction Product Introduction This chapter describes the general product introduction.

18 2 Product Introduction 2.1 Lower Costs, Longer Uptime, Lights Out The supplier has taken blade server integration to the next level by providing a unified approach to manage servers, networking switching, and storage. Other blade and rack servers require trained technicians on-site to diagnose and correct problems. By providing remote control of every button and switch, for powering on/off and resetting operation of every component, you never need to touch the system to control the system or to isolate problems. The status of every module is easily identified and all modules are swappable without tools. All active components have redundancy, options to offer continuous operation and replacement flexibility. With remote management, blades can also be provisioned remotely, which further improve system uptime. Figure 2-1: BladeRunner TM Blade Server Overview Product Introduction 2-1

19 2.2 Seamless Integration and Simplified Operation Servers Intel Xeon TM based blades with either single or dual SMP configurations are designed to meet the needs of the most demanding applications. Sensors on each server blade monitor temperature and voltage alerting problems to be addressed before they occur. The supplier s blades are hot pluggable and can be powered on/off and reset remotely Remote Management Integrated remote management provides the features needed for provision, monitor, and control server, networking and storage Networking The supplier features Gigabit switch modules with full SNMP support. This enables seamless connectivity and management of blades to the network. Included is the support for tag-based and port-based VLANs with industry-standard CLI and a built-in web browser interface. The supplier offers active link-level fail over providing network protection for all server blades. An optional Service Level Assurance blade provides load balancing, firewall filtering and traffic shaping service for multiple blades Storage The supplier delivers built-in enterprise-class storage flexibility. Up to four hot-swap Serial ATA drives for each server. Storage options include on-blade ATA and SATA. The supplier also offers diskless booting from industry-standard storage systems. Product Introduction 2-2

20 Chapter 3 Installing Procedures Installing Procedures This chapter provides step-by-step instructions for installation and hardware information for this server.

21 3 Installing Procedures This chapter provides subassembly and module level installing procedures for BladeRunner TM Blade Server. After completing all necessary installing procedures, run the diagnostic program to verify that all components operate properly. Diagnostic programs and tools refer to Chapter 6: Diagnostic Tools. The following references may be used: 1. Speedy-In! CD 2. Enclosure CD 3. Installation Poster Rack Warnings Warning: To reduce the risk of personal injury or damage to equipment, always ensure that the rack is adequately stabilized before extending a component outside the rack. A rack may become unstable if more than one component is extended for any reason. Extend only one component at a time. Warning: To reduce the risk of personal injury or damage to the equipment, be sure that: The leveling jacks are extended to the floor. The full weight of the rack rests on the leveling jacks. The stabilizers are attached to the rack, if it is a single rack installation. The racks are coupled together in multiple rack installations. Warning: When installing the BladeRunner TM Blade Server in a telco rack, make sure that the rack frame is adequately secured to the building structure at the top and bottom. Warning: To reduce the risk of personal injury or damage to the equipment, at least two people are needed to safely unload the rack from the pallet. An empty 42U rack weighs 115 kg, is over 2.1 m tall, and may become unstable when being moved on its casters. Do not stand in front of the rack as it rolls down the ramp from the pallet. Handle the rack from both sides. Warning: To reduce the risk of electric shock or damage to the equipment: Do not disable the power cord grounding plug. The grounding plug is an important safety feature. Plug the power cord into a grounded (earthed) electrical outlet that is easily accessible at all times. Unplug the power cord from the power supply to disconnect power to the equipment. Installing Procedures 3-1

22 Caution: Protect the server from power fluctuations and temporary interruptions with a regulating uninterruptible power supply (UPS). This device protects the hardware from damage caused by power surges and voltage spikes and keeps the system in operation during a power failure. 3.1 Rail Kits Assembly Unpack the rails from rail kits box. Figure 3-1: Unpacking the rails from rail kits box Screw the rail kits. Figure 3-2: Screwing the rail kits Assemble the rails. Figure 3-3: Assembling the rails Installing Procedures 3-2

23 Mount to Rack. Figure 3-4: Pressing the lock button Assemble the rails to the chassis side. Figure 3-5: Assembling the rails to chassis side Insert the chassis to the rack. Figure 3-6: Inserting the chassis to the rack Installing Procedures 3-3

24 3.2 Middle Backplane Before installing the blade server, first, install the middle backplane. Be aware of the following warnings and cautions. Caution: Electrostatic discharge can damage electronic components. Ensure proper grounding before beginning any installation procedure. To install the middle backplane: Push the lock button according to the direction indicated by arrow. Slide the middle top cover approximately 0.75 cm toward the side of the server, and lift the panel to remove it. Figure 3-7: Pushing the lock button Install the middle backplane. Close the top cover. Figure 3-8: Installing the middle backplane and closing the top cover Caution: To install the whole components of BladeRunner TM Blade Server, please install from rear to front. Installing Procedures 3-4

25 3.3 Rear View The rear of BladeRunner Blade Server contains four modules. From top to bottom respectively, they are power supplies, fan modules, chassis management switches and KVM module. Figure 3-9: Rear View of BladeRunner Blade Server Power Supply 1, 2, 3, 4 (Left to Right) Switch Module 1, 2 (Left to Right) Fan Module 1, 2, 3 (Left to Right) KVM Module Warning: Install the Fan Modules first before installing the other modules Fan Module The server contains three fan modules. The fans are located in the fan cage. To install the four fans into the fan cage: Insert the fan board into the fan cage. Figure 3-10: Installing the fan board into the fan cage Installing Procedures 3-5

26 When inserting the fan board, align the LED to the LED location to avoid damaging the LED in rear. Figure 3-11: Fan board LED Install four fans into the fan cage. Figure 3-12: Installing four fans into the fan cage Caution: When installing the fan cage assembly, avoid damage to the power supply and fan cables. When installing the fan module, avoid only using the tab on the fan module; please use both hands to pull it out. Note: The four fans can be installed into the fan cage later. To install the fan module: Make sure the fan cage latch is in the correct position before inserting into the chassis. Figure 3-13: Making sure the fan cage latch is in the correct position Installing Procedures 3-6

27 Connect the fan cage cables with the system board. Figure 3-14: Connecting the fan cage power cables Slide the fan cage into the server and it will automatically be locked. Figure 3-15: Installing the fan module Installing Procedures 3-7

28 3.3.2 Power Supply The server contains four power supplies. 1. Be sure the fan modules have already been installed. See Fan Module. 2. Install the four power supplies from left to right. To install the power supply: Slide the power supply into the server and it will automatically be locked. Figure 3-16: Installing the power supply. Warning: Make sure all slots are occupied by the power supplies and/or the dummy power supplies during operation. Power Supply Figure 3-17: Power Supply Power Connector Handle Warning: The power supply handle is only used for installing and removing the power supply, not for lifting the server. Installing Procedures 3-8

29 Caution: When removing the power supply, avoid using only the handle on the power supply; please use both hands to hold the power supply Chassis Management Switch The server contains two chassis management switches at most.. Be sure the fan modules and power supplies have already been installed. See Fan Module and Power Supply. To install the chassis management switch: Slide the chassis management switch toward the front of the server. Lock the release handle. Figure 3-18: Installing the chassis management switch Warning: Make sure all chassis management switch slots are occupied by the chassis management switches and/or dummy chassis switches during operation. Rear View of Chassis Management Switch Figure 3-19: Chassis Management Switch Out of Band 10/100 Fast Ethernet Management Port 8 Ports External 10/100/1000 Switch Hub Console Port Installing Procedures 3-9

30 Warning: If the amount of the chassis management switch user bought is less than 2, there will be a dummy chassis management switch installed next to the existed one KVM Module The server contains one KVM module. Be sure the power supplies, fan modules, chassis management switches have already been installed. See Fan Module, Power Supply and Chassis Management Switch. To install the KVM module: Slide the KVM module toward the front of server. Lock the release handle. Figure 3-20: Installing the KVM module Rear View of KVM Module Figure 3-21: KVM Module PS/2 Mouse Port Rear USB Connector 1 & 2 PS/2 Keyboard Port Handle Video Port Installing Procedures 3-10

31 Note: For KVM USB connector, it is suitable to connect USB Floppy or USB CD ROM to do OS installation. But it can't switch the server blade in the front. Also it supports Keyboard and Mouse port. 3.4 Front View There are two types of BladeRunner TM Blade Server presented in this guide: Single Blade Server and Blade Server & Storage. The BladeRunner TM Blade Server contains a group of single blade server. There can be a maximum of 12 blade servers in a group. Figure 3-22: The front view of Single Blade Server The front of BladeRunner TM Blade Server & Storage contains storage (two disk blades) and one server blade as one group. It can have up to 4 groups of Blade Server & Storage configuration. Figure3-23: The front view of the Blade Server & Storage Installing Procedures 3-11

32 Note: You may choose to perform a power-up override function to power-up a blade server and to override the power-up request function when the management modules are not use and when you know sufficient power is available. Warning: Make sure all server blade bays are occupied by server blades and/or the dummy blades Server Blade To install server blade: Slide the server blade fully into the bay. Lock the handle and the release button will automatically be locked. Figure 3-24: Sliding the server blade fully into the bay Identifying System Board Components Figure 3-25: System board components and connectors Retention Module 2.5 inch Hard Drive 2 Port Heat Sink System Battery DIMM 1/DIMM 2 Mini-Backplane Connector Protector 2.5 inch Hard Drive 1 Port Configuration Switch Handle Middle Backplane Installing Procedures 3-12

33 Note: You may choose to perform a power-up override function to power-up a blade server and to override the power-up request function when the management modules are not use and when you know sufficient power is available Blade Server & Storage The Blade Server & Storage contains two storage blades and one single Blade server as one group. To install it, please install the blade server first, then, install the storage units. Warning: In order to conveniently remove the Blade Server & Storage, please install the Server from right to left. To install blade server & storage: Slide the blade server and storage fully into the bay. Lock the handle and the release button will automatically be locked. Figure 3-26: Installing the blade server & storage Installing Procedures 3-13

34 Identifying System Board Components Figure 3-27: System board components and connectors Retention Module PMC Card Connector Heat Sink System Battery DIMM 1/DIMM 2 Mini-backplane Assembly 2.5 inch Hard Drive 1 Port Configuration Switch Handle Middle Backplane Connector To install memory module: Gently push the memory into the socket on the system board. The release button will automatically be locked. Figure 3-28: Installing the memory in the socket When installing DIMM, first, install DIMM2; then, install DIMM1. As to the location of DIMM, please refer to the Figure3-25. The DIMM used in BladeRunner TM is 1.2 low profile registered DIMM. Processor module contains the heat sink and the processor. To install the secondary processor module, please remove the heat sink first, then, install the processor. Warning: To reduce the risk of personal injury from hot surfaces, allow the internal system components to cool before touching. Installing Procedures 3-14

35 Caution: Processor socket 1 must be installed with a processor. Failure to do so will result in system failing to boot and halting during POST. This prevents the system from functioning properly. Caution: Always use a new heat sink when replacing processor. Failure to use new components can cause damage to the processor. 1. Power off the server blade. See Power off the Server Blade. 2. Remove the server blade from chassis. See Remove Server Blade, Disk Blade and Dummy Blade. To remove the heat sink: Push down the clip on the locking lever to aside. Rotate it up and pull up the lever. Remove the heat sink. Figure 3-29: Removing the heat sink To install the processor: Lift the processor locking lever. Insert the processor, point corresponding to the marking on the socket, and then, press the locking lever down. Figure 3-30: Installing the processor Installing Procedures 3-15

36 3.4.3 Dummy Server Blade If the amount of the server blades user bought is less than 12, dummy blade must be installed to any empty slot to ensure proper heat scattering. To install the dummy server blade: Grab the Handle and slide the blade into the chassis. Lock the handle. Figure 3-31: Installing the dummy server blade If user has not installed chassis management switches or power supplies, dispose in the same method to install dummy chassis management switches or dummy power supplies. 3.5 Power on There is a corresponding relationship between the number of the blade server and the number of power supply. Theoretically, one power supply can support up to four blade servers. However, we strongly recommend the user to use at least two Power Supplies in case of any module failure. Duplicate Power Supplies allow BladeRunner TM Blade Server to maintain or repair always with power on. Number of Blade Server Number of Blade Module Power Budget (Input/Output) 1-4 At least W 660 W 5-8 At least W 1320 W W 1980 W Blade servers are set to power up automatically. If you wish to change this setting, use one of the following methods to power up the blade server: Power On/Standby button Power on the Chassis To power on the chassis: Connect the power cord to the chassis first and then plug into the AC outlet. Figure 3-32: Powering on the chassis Installing Procedures 3-16

37 3.5.2 Power on the Server Blade Press the power button to provide the server with power. The power LED on the power button changes from amber to green. (Using software to power on or press the power button in the front of the server blade). To power on the server blade: Press the power button to provide the server with power. Figure 3-33: Powering on the server blade Installing Procedures 3-17

38 Chapter 4 Removing and Replacement Procedures Removing and Replacement Procedures This chapter provides subassembly and module level removing and replacement procedures for BladeRunner Blade Server. After completing removing and replacement procedures, run the diagnostic program to verify that all components operate properly.

39 4 Removing and Replacement Procedures The following references, diagnostic programs and tools may be used: 1. Speedy-In! CD 2. Enclosure CD 3. Installation Poster Warning: To reduce the risk of injury from electric shock, before removing any components from BladeRunner Blade Server, be sure that the server blade power is off. Warning: To reduce the risk of injury from electric shock, before removing any components from BladeRunner Blade Server, be sure to remove all the cables. Note: BladeRunner Blade Server supports hot-plug operation for server blade, disk blade, dummy blade, power supply, fan module, switch module. However, for removing the fan control panel, it must power off before operation. 4.1 Power off The server does not completely power off when the front panel power button is pressed. The button toggles server power between On and Standby. In Standby mode, the server removes power from most electronics and drives, but portions of the power supply and some internal circuitry remain active. To completely remove all power from the system, disconnect the power cord from the server. Warning: To reduce the risk of injury from electric shock, remove the power cord to completely disconnect power from the system. Warning: To reduce the risk of personal injury or damage to the equipment, be sure that only one component is extended at a time. A rack may become unstable if more than one component is extended for any reason. Warning: Since the rack allows you to stack computer components in a vertical position, you must take precautions to provide for rack stability and safety to protect both personnel and property. Read all cautions and warnings of the installation instructions that come with the server. Removing and Replacement Procedures 4-1

40 Caution: Moving the Power On/Off switch to the Off position does not completely shut off system power. Some part of the power supply and some internal circuitry remain active. Caution: Electrostatic discharge (ESD) can damage electronic components. Be sure you are properly grounded before starting any installation procedure. For more information, see 1.5 Electrostatic Discharge Information in this chapter Power off the Chassis 1. Press the power button to toggle the server to standby mode. The power LED on the power button changes from green to amber. (Using software to power off or pressing the power down button in the front of the server blade.) 2. Listen to the fan noise when stopped, it indicates that the server is powered down. 3. Disconnect the power cord one by one from the AC outlet. 4. Disconnect all remaining cables on the server rear panel, including cables extending from external connectors on expansion boards. 5. Remove the server from the rack and position it securely on a workbench or other solid surface for stability and safety. Power off the chassis. Figure 4-1: Powering off the chassis Power off the Server Blade Press the power button to power off the server blade and make sure the status LED turns to amber. Figure 4-2: Powering off the server blade Removing and Replacement Procedures 4-2

41 4.2 Removing Middle Top Cover To access the middle back plane, remove the middle top cover first. Be aware of the following warnings and cautions. Warning: The front panel Power On/Off switch does not completely shut off all system power. Portions of the power supply and some internal circuitry remain active unless AC power is removed. Warning: To reduce the risk of personal injury from hot surfaces, allow the internal system components to cool before touching them. Caution: Before removing the middle top cover, be sure that the server is powered down and that the power cord is disconnected from the server or the electrical outlet. Caution: To avoid the risk of damage to the system or expansion boards, remove all power cords before installing or removing expansion boards. When the Power On/Off switch is in the Off position, auxiliary power is still connected to the PCI expansion slot and may damage the card. Caution: Electrostatic discharge can damage electronic components. Ensure proper grounding before beginning any installation procedure. 1. Power off the server blade and chassis. See 4.1 Power off. 2. Remove all server blades and disk blades. 3. Remove all power supplies, fan modules, chassis management switches and KVM. To remove the middle top cover: Push the lock button according to the arrow direction. Slide the middle top cover approximately 0.75 cm toward the side of the server. Lift the panel to remove it. Figure 4-3: Removing the middle backplane Warning: To remove the whole components of the chassis, please remove disk blade first. Removing and Replacement Procedures 4-3

42 4.3 Front View There are two kinds of BladeRunner Server Blade presented in this guide, server blade with 1 IDE hard drive and server blade with 2 IDE hard drives. In the figure taken in the front view as below, the front of BladeRunner Server Blade contains a group of server blade with 2 IDE hard drives. There can be at most 24 HDD in a group. Figure 4-4: The front view of Server Blade with 2 IDE hard drives In the figure taken in the front view as below, the front of BladeRunner contains two disk blade storages and one server blade with 1 IDE hard drive as one group. There can be at most 4 groups of 2-disk blade configuration, and there can be at most 16 SATA hard drives and 4 IDE hard drives. Figure 4-5: The front view of the Disk Blade & Server Blade with 1 IDE hard drive Removing and Replacement Procedures 4-4

43 4.3.1 Remove Server Blade, Disk Blade and Dummy Blade Warning: The front panel Power On/Off switch does not completely shut off all system power. Portions of the power supply and some internal circuitry remain active until AC power is removed. Warning: To reduce the risk of personal injury from hot surfaces, allow the internal system components to cool before touching them. Caution: Before removing the server middle top cover, be sure that the server is powered down and that the power cord is disconnected from the server or the electrical outlet. Caution: To avoid the risk of damage to the system or expansion boards, remove all power cords before installing or removing expansion boards. When the Power On/Off switch is in the Off position, auxiliary power is still connected to the PCI expansion slot and may damage the card. Caution: Electrostatic discharge can damage electronic components. Ensure proper grounding before beginning any installation procedure. Warning: In order to remove the Blade Server, please remove the Disk Blade from left to right. 1. Power off the server blade. See Power off the Server Blade. To remove the server blade from the chassis: Press the eject button. Figure 4-6: Pressing the release button Removing and Replacement Procedures 4-5

44 Release the handle. Grab the handle and slide the single blade server from the blade server enclosure. Figure 4-7: Removing the server blade Note: If the amount of the blade server user bought is less than 12, there will be a dummy blade installed next to the existed blade servers. Therefore, user needs to remove the dummy blade first. To remove the dummy blade: Press the release button. Figure 4-8: Pressing the release button Caution: After you press the release button, the blade is unlocked from the chassis. Place a hand under the blade to support it as you remove it from the chassis. Release the handle. Grab the handle and slide the blade out from the chassis. Figure 4-9: Removing the blade Removing and Replacement Procedures 4-6

45 Identifying the System Board Components for Server Blade with 2 IDE hard drives Figure 4-10: System board for Server Blade with 2 IDE hard drives Retention Module 2.5 inch Hard Drive 2 Port Heat Sink System Battery DIMM 1/ DIMM 2 Mini-Backplane Connector Protector 2.5 inch Hard Drive 1 Port Configuration Switch Handle Middle Backplane Hard Drive 1. Power off the server blade. See Power off the Server Blade. 2. Remove the server blade from chassis. See Remove Server Blade, Disk Blade and Dummy Blade. To remove a hard drive from the server blade: Keep pressing the release buttons simultaneously. Figure 4-11: Keep pressing the release buttons simultaneously Removing and Replacement Procedures 4-7

46 At the same time, lift the hard drive from the server blade. Figure 4-12: Lifting the hard drive from the server blade Loosen the four screws to separate the HDD and tray. Figure 4-13: Loosening the four screws to separate the HDD and tray Processor Processor module contains the heat sink and the processor. To remove the Processor module, please remove the heat sink first, then, remove the processor from the system board. Warning: To reduce the risk of personal injury from hot surfaces, allow the internal system components to cool before touching them. Caution: Processor socket 1 must be populated at all times. Failure to replace the Processor results in the system failing to boot and halting during POST. This error prevents the system from functioning properly. Caution: Always use a new heat sink when replacing processor. Failure to do so can cause damage to the processor. 1. Power off the server blade. See Power off the Server Blade. 2. Remove the server blade from chassis. See Remove Server Blade, Disk Blade and Dummy Blade. Removing and Replacement Procedures 4-8

47 To remove the heat sink: Push down the clip on the locking lever to aside. Rotate it up and pull up the lever. Remove the heat sink. Figure 4-14: Removing the heat sink To remove the processor: Lift the processor locking lever. Remove the processor with the triangular sign pointing out of the corresponding sign on the socket. Figure 4-15: Removing the processor from the system board System Battery If the server no longer automatically displays the correct date and time, check the battery that provides power to the real time clock. If necessary, replace the old battery with a CR2032 lithium battery. Under normal use, battery life is at least 5 years. Warning: This server contains either an internal lithium manganese dioxide, or a vanadium pent oxide battery. There is a risk of fire and burns if the battery pack is not handled properly. To reduce the risk of personal injury: Do not attempt to recharge. Do not expose to temperatures higher than 60 C (140 F). Do not disassemble, crush, puncture, short external contacts, or dispose of in fire or water. Replace only with the spare designated for this product. Caution: Loss of BIOS settings occurs when the battery is removed. BIOS settings must be reconfigured whenever the battery is replaced. Caution: Batteries, battery packs, and accumulators should not be disposed of together with general household waste. Use the public collection system or return used batteries to your authorized partners or their agents for proper recycling and disposal. 1. Power off the server blade. See Power off the Server Blade. 2. Remove the server blade from chassis. See Remove Server Blade, Disk Blade and Dummy Blade. Removing and Replacement Procedures 4-9

48 To remove the system battery: Press the battery release lever away from the battery. Lift the battery from the lever side and pull it out of its holder Memory Figure 4-16: Removing the system battery 1. Power off the server blade. See Power off the Server Blade. 2. Remove the server blade from chassis. See Remove Server Blade, Disk Blade and Dummy Blade. To remove a memory from the system board: Press both memory module socket latches out. This action releases the module and partially releases it out of the socket. Lift out the memory module. Figure 4-17: Removing the memory from the socket When removing DIMM, first, remove DIMM1; then, remove DIMM2. As to the location of DIMM, please refer to the Figure3-25. The DIMM used in BladeRunner TM is 1.2 low profile registered DIMM. Caution: Use only BladeRunner supplied DIMMs. DIMMs from other sources can adversely affect data integrity. Removing and Replacement Procedures 4-10

49 4.3.2 Remove Disk Blade The Disk Blade Server contains up to 2 disk blade and one server blade in a group. To remove it, please remove disk blade first, and then, remove the server blade. Warning: In order to conveniently remove the server blade& disk blade, please remove the blade from left to right and replace the blade from right to left. 1. Power off the server blade. See Power off the Server Blade. To remove disk blade: Press the release button. Figure 4-18: Pressing the release button Open the release handle. Grab the handle and slide the storage out of the blade server from the blade server enclosure. Figure 4-19: Removing the Storage from the blade server enclosure Removing and Replacement Procedures 4-11

50 Identifying the system board components for Disk Blade Figure 4-20: The Disk Blade To remove mini-backplane: Remove three screws. Remove mini-backplane. Figure 4-21: Removing mini-backplane Removing and Replacement Procedures 4-12

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