Vom prozessorientierten Wissensmanagement zum intelligenten Engineering-Portal

Transcription

1 Vom prozessorientierten Wissensmanagement zum intelligenten Engineering-Portal Praxisbericht aus der Entwicklung von Hochauftriebsystemen für Verkehrsflugzeuge KnowTech Stuttgart, Thomas Stockhinger, Head of Policy Improvements & Quality im CoE Wing High-Lift, Airbus Operations GmbH, Bremen Michael Kirsch, Teamleiter KBE Methoden & Tools, Dr. Sven Kleiner, Vorstand, :em engineering methods AG, Darmstadt

2 Content Introduction Initial situation Project scope and objectives Solution concept and implementation User interface and functionalities Typical use cases Lessons Learned from practical use Ensure active key-user participation Ensure management support Outlook and summary Page 2

3 Track Kinematik Page 3

4 High-Lift Design Process Guide as a basis Documentation of the High-Lift Design Process Chain from entry into concept to entry into service All engineering domains involved developing a new high-lift system All activities at operational level (864 activities) Vom prozessorientierten Wissensmanagement zum intelligenten Engineering-Portal Strategic Wing Equipping / High Lift Manufacturing engineering H ig h - L is t D e s ig n P r o c e s s Ma p A ero Data Program, Chief Engineering Wing Design FPO 1 I n i t ia l A / C- Co n f i g ura t i o n 2 I n it i a l A / C P erf o rm a n ce K e y P a ra me t e rs 1 1 R eq u e s t f o r L / S S h a p e C ha n g e s 1 0 W / T, F / T Da t a, De f le c t io n s 9 Cru is e W i n g S h a p e, W in g S p l it 8 B e iw er te f ü r L a s t an n a h m e 1 2 Hi g h -S p e ed F a i rin g S h a p e D e fi n i t io n 7 F e e d b a ck 3 3 F T F A e ro, A e ro P re s su re s, A ero F o rc e Co e f f ic i e nt e s, 2D A e ro P re s su re s Ov er a ll A/C 2 30 I n t e rf ac e -L o ad s De f l e ct i o n s T e m pe ra t u re s A b s t im m u ng In t e rf a c e-l o a d s A b s ti m m un g De f l ec t i o ns T e mp e ra t u re s De f l e ct i o n s T e mp e ra t u re s A b s t im m u ng Re q u i re me n t s Ca t e g ori s a t io n o f wi n g st ru c t ur e De f l e ct i o n s T e m pe ra t u re s I n te rf a c e Lo a d s I n t e rf a ce -L o a d s 23 8 A b s t im m u n g 23 9 De f l e ct i o n s T e m p er at u re s M 3 M 4 M 5 M 6 M 7 M 8 19 F T F A e ro, A e ro P re s su re s, A e ro F o rc e Co e f f ic i e n te s, 2 D A e ro P re s su re s 3 7 F T F A e ro, A e ro P r es s u re s, A e ro F o rce C o ef f i ci e n t e s, 2 D A e ro P res s u re s 3 9 F T F A e ro, A e ro P res s u re s, A e ro F o rce C o ef f i c ie n t e s, 2 D A e ro P re ss u re s 7 6 F T F F re e z e 7 8 Hi g h -L i ft Co n c e p t F ro ze n F e ed b a c k B e iw e rt e f ü r L as t a n na h m e H ig h - L is t D e s ig n P r o c e s s Ma p A ero Data Program, Chief Engineering Wing Design FPO 1 I n i t ia l A / C- Co n f i g ura t i o n 2 I n it i a l A / C P erf o rm a n ce K e y P a ra me t e rs 1 1 R eq u e s t f o r L / S S h a p e C ha n g e s 1 0 W / T, F / T Da t a, De f le c t io n s 9 Cru is e W i n g S h a p e, W in g S p l it 8 B e iw er te f ü r L a s t an n a h m e 1 2 Hi g h -S p e ed F a i rin g S h a p e D e fi n i t io n 7 F e e d b a ck 3 3 F T F A e ro, A e ro P re s su re s, A ero F o rc e Co e f f ic i e nt e s, 2D A e ro P re s su re s Ov er a ll A/C 2 30 I n t e rf ac e -L o ad s De f l e ct i o n s T e m pe ra t u re s A b s t im m u ng In t e rf a c e-l o a d s A b s ti m m un g De f l ec t i o ns T e mp e ra t u re s De f l e ct i o n s T e mp e ra t u re s A b s t im m u ng Re q u i re me n t s Ca t e g ori s a t io n o f wi n g st ru c t ur e De f l e ct i o n s T e m pe ra t u re s I n te rf a c e Lo a d s I n t e rf a ce -L o a d s 23 8 A b s t im m u n g 23 9 De f l e ct i o n s T e m p er at u re s M 3 M 4 M 5 M 6 M 7 M 8 19 F T F A e ro, A e ro P re s su re s, A e ro F o rc e Co e f f ic i e n te s, 2 D A e ro P re s su re s 3 7 F T F A e ro, A e ro P r es s u re s, A e ro F o rce C o ef f i ci e n t e s, 2 D A e ro P res s u re s 3 9 F T F A e ro, A e ro P res s u re s, A e ro F o rce C o ef f i c ie n t e s, 2 D A e ro P re ss u re s 7 6 F T F F re e z e 7 8 Hi g h -L i ft Co n c e p t F ro ze n F e ed b a c k B e iw e rt e f ü r L as t a n na h m e Page 4 Future projects $/ Design engineering System engineering Flight physics Delivery to final assembly line Strategic Procurement Verification tests Structure R&T Engineering Maintanance Mastergeometrie T est DMU Manufacturing Technologien Customer S upport Mass Matrices Control Estimation Qualification & Certification Subcontracting Konfiguration- Management Bauteildefinition Geometriedefinition Analyse Lasten Zulassung Steuer ung Architektur Definition/Spezifikation K inematik Installation Integration HL Comp. Loads FP Dynamics Loads PDC W ing S truktur Design Handling Qualities Geometrie Definition - CF D A nalysis Geometrie Definition - Windtunnel te sting Concept / Analysis 3 A /C - T L R 4 A / C - D B D 2 9 M e c ha n i ca l C on s t ra in t s 1 8 A n a ly s is o f W /T Re su l t s 2 7 W / T M o d e l i ng S h a p e D e si g n, S p e c if i ca t i o n, P l a n n in g 2 0 HL S h a p es f o r 1g F l ig h t / Ji g W in g S h a pe f ro z e n 2 8 W /T T e s t in g De f i n it i o n o f T e s t P ro g ra m, T es t i n g, Re s u lt P ro c e ss i n g 2 1 A e ro Re q u ir em e n t s (L S T DD, D e vi c e P o si t io n i n g ) 2 3 R & T Ne e d s 2 2 M o d i fi c a t io n P ro p o sa l s 2 6 W / T T e s t S u p p o rt 1 7 De f in i t io n o f W / T V e rif i c a ti o n T a sk s 5 G e o me t ry d at a, A /C W in g L a yo u t 24 S h a p e De si g n 14 De s ig n P re - S el e c ti o n (f ro m p re vi o u s d e s ig n s, d a t ab a s e s... ) D E v a lu a t i on o f f u l l H ig h -L i f t Co n f i gu ra t i o n a n d S e t t i ng s 1 3 A u f n a h me a l le r Re q u ir em e n t s u n d Ge o m e tr ie n 15 De f i n it i o n A e ro - T a rg et s 1 6 A e ro Re q u i rem e n t s (L S T DD, D e vi c e P o si t i on i n g ) 3 0 HL S p e e d, H L De v ic e s D ef l e c ti o n 41 R e qu e s t s 4 2 S t a t ic De s ig n 4 3 Do cu m e n t at i o n : HL Co m p o n en t L oa d s Ma n u a l 77 R ig g i n gp ro z e d ur 60 S y s t e m- v o ra u sl e g u n g 5 9 S c h n it t s t el l e n- d e t a i l i er un g S y st e m - v o ra u sl e g un g 51 S y st e m / Ge rä t e - pe rf o rm a n ce - b er ec h n u ng 7 3 G er ät e a u s le g u n g 9 9 K in e m a ti k - o pt i m ie ru n g S u p p li e ra u sw a hl 53 S ys t e m si m ul a t i on S u p pl i e rko n t a kt S ys t e m -F ME A 12 3 Ge rä t e in f o. vo m Z u l i ef e re r 1 10 S y st e m a rch i t e kt u r- a na l y se 6 1 Ge rä t e a us l e g un g 1 06 Z u l ie f e re r- b e t re uu n g 6 6 In t e rf a c e- i d e n t if i ka t i o n G e rä t ei n f o. v o m Z u l ie f e re r G e rä t e- v o ra us l e gu n g 8 6 S c hn i t t st e l le n - de f i n it i o n 1 05 S ys t e m- s p e zi f i ka t i o n S ys t e m arc h i t ek t u r- f es t l eg u n g 7 5 S ys t e m- vo ra u s le g u n g 1 04 K o mp o n e n te n - s p e zi f i ka t i o n 5 2 G e rä te - v ora u s l eg u n g 1 01 Z u l ie f e re r-p ro z es s 1 19 S u p p l ie rk o n ta k t 7 2 S y st e m a us l e gu n g 8 3 S ch n i t ts t e l le n - b e sc h re ib u n g G e rä t e au s l eg u n g 7 9 S c h ni t t s te l l en - d e t a i l i er un g A n t ri e b ss y st e m - I n t e rf ac e l a st e n Z u li e f e rer -P ro ze s s 7 4 S pa c e a l o k at i o n 9 5 K i n e ma t i kd o k u. CA D -M od e l l ie ru n g B a s i sk i n em a t i k 58 S y s t e ma u s le g u n g 81 V e rfo rm u n g s- a n a l ys e /S ys t e m- c l e ara n c e 6 7 S ys t e m- k o mp o n e n te n - d e f in i t io n S u p p li e ra u sw a h l 87 T o l e ra n za n a ly s e 6 4 S ys t e m-f ME A 90 S y st e m -F M E A 7 0 Ge rä t e - v o ra u sl e g un g S y s t em a u s le g u n g 55 S y s t e m- k om p o n e nt e n - d ef i n i ti o n 50 I n t e rf a ce - i d e nt i f i ka t i o n 93 K i n em a t i ke n t wu rf 2 D & 3 D 48 Ne u e S y st e m - t e ch n o l o gi e n 4 7 A b s ti m m un g 6 De f in i t i on P rod u k t st ru k t u r 69 A bn a h m e te s t f ür G e rä t e b e i m S up p l ie r 6 5 T e s t d e fi n i t io n T e s t de f i n it i o n 8 2 E in b a u a n al y se 20 4 A u s we rt u n g, V e ri f ik a t i on 10 7 V e ri fi c a ti o n d ur ch Z u l ie f e re r- do k u m en t a t i on 8 9 E i n b a u an w ei s u n g 8 8 T e s t d e fi n i t io n 9 1 T o o l d e fi n i t io n Aer o L oad s DMU Stru ktur Ma nufa ctur ing Mass- Prop ert ie s Qua lificatio n & Ce rtifica tion Syste me Z u l a ss u n gs - a n f o rd e ru ng e n K o m p o n en t e n - s p ez i f ik a t io n S y st e m - s p ez i f ik a t io n Z u li e f e re r- s te u e ru n g V e ri f i ca t i on d u rc h Z u l i ef e re r- d o k um e n t a ti o n 2 06 A u s we rt u n g, V e ri f i ca t i o n 2 07 A u s we rt u n g, V e ri f i ca t i o n 3 6 De s ig n O bj e k t, F l ig h t e n ve l o pe, W e i g ht B a l a n ce D ia g ra m Do k u me n t a t io n Dynamics Loads PDC Wing Struktur Design Handling Qualities Te st 1 64 K o m p o n en t e n - S t ru k t u r-l a yo u t - W e rk st o f f ko n z e p t A bs t i mm u n g E rst e l l un g E i n ba u a n we i su n g Ce rt i fi c a t io n & Q ua l i fi c a t io n Co n c ep t 15 0 F a i ri ng S p a c e A l l o ca t i o n Da t e n vo n S p a ce A l o ca t i o n 15 2 P re -S e t t in g + S ha p i n g F a iri n g S p a ce A l lo c a ti o n 21 4 S u bc o n t ra ct o r- Ma n a g e me n t S p a ce A l l o ca t i on D e f orm a t i on - C le a ra n c e C he c k Ce rt if i c a ti o n P la n I n t e rf a ce A b st i m mu n g K o m po n e n t e n S p e zi f ik a t i on 16 6 S p a c e A l l o ca t i o n f ü r Ha u pt - k o m po n e n t e n B au w e is e n- a u sw ah l u n d K o n z e pt e F i n a l D es i g n, Z e ic h n u ng s - a b l ei t u n g A u sd e t a i li e ru n g d er P ro d u kt s t ru kt u r I nt e rf a c e A b s t im m u ng D e ta i l de f i n it i o n F a i ri ng B a u we i se n - a u s wa h l u n d K o n ze p t e Q ua l i f ic a t io n P l a n 1 84 W e rk s to f f - / N o rmt e i l Qu a li f i ka t i o n D -K i n e ma t i k (M a t A ) V a ri a n t e n- st e u e ru n g 16 9 T L P ro d uk t s tr uk t u r Nu m. B a u t ei l - S t ru kt u ra n a ly s e 2 11 De s ig n Re v ie w s D- K in e m a t ik (P re ) 18 0 V a l i d at e Re q u i re me n t s 1 42 Nu m. M ak ro - S t ru k t u ran a l ys e 2 10 S p a c e A l o c at i o n M od e l l s Z e ic h n u ng s a b le i - t un g, S t ü ck l is t e, T e ch n o l og i e b lä t t e r 2 12 A u s s ch re i b un g / S u b c o n tr ac t o r A u s wa h l P a rti c u la r R is k s F in a l K in e m a t ik De s ig n D -M od e l l D ef o rm a t io n - Cl e a ra n ce Ch e c k 18 5 V e rf ah re n, B a uo rt e Z u l a ss u n g u n d T es t 1 72 M o d -S t e ue ru n g R eq u i re m en t s S h ow in g C om p l ia n c e 1 65 V ord e f i n it i o n (n u m. & a n a l ys t ) HL -L a y O u t (S p a n, S u p po rt P o s it i o n s) 15 1 F a iri n g K in e m a t ik 15 9 A u sk o n st ru k t io n 3 D M o de l l D Mo d e l e 16 3 V o r- d i m en s i on i e ru n g (E x p. + E J) N u m. M a kro - S t ruk t u ra n a ly s e T e s t C on c e p t J u st i f i ca t i o n Co n ce p t 1 57 F ai ri n g - S p e z if i k a ti o n 2 13 Ü b erg a b e p h as e, A b s p ra ch e n, B a c kg ro u n d - I n f o rma t i o n B au t e i ls t e u e run g 13 9 A n a ly t. Ma k ro - S t ru k tu ra n a l ys e A s se m b l y D ra wi ng s Te ch nologien Ma in tan ance Mast erg eometr ie 24 0 E rg e b n is s e a u s F o rs ch u n g s- pr oj e k te n 24 1 H L S h a p e s S t ru k t ur T e ch n o l o gi e n S t a t i c D es i g n & F a t i gu e L o a ds H L S pe e d, HL De v i ce s De f le c t i on A DA MS D yn a m ic Mo d e l, W i n d m il l in g A / C / W in g l o ca l P a ra m e te r D o cu m e n ta t i o n: HL Co m p o ne n t Lo a d s M a n u a l C ri ti c a l W i n g Lo a d Ca s e s / W i n g De f le c t io n s 10 9 R e qu e s t s S t a t ic De s ig n & F a t ig u e L oa d s C ri ti c a l W i n g Lo a d Ca s e s / W i n g De f le c t io n s HL S p ee d, HL De v i ce s De f l ec t i on 13 1 R e qu e s t s A DA M S Dy n a mi c M o d e l, W i nd m i l i n g Do c u m en t a t i on : HL Co m po n e n t L o a d s M a n u al A / C / W i ng l o ca l P a ra m e t er HL -L a y O u t M a s t erg e o m e tr ie F a ir in g K i n em a t i k P re -S e t t i ng & S h a pi n g 2 59 S tr uk t u rl ay o u t D M a st e r- g e o me t ri e au f Ji g F ro ze n Ma s t e rg eo m e t rie u p da t e T o p D o wn A p p ro ac h W B M W e i g ht + B a l a nc e M an u a l T e s tv o rb e re it u n g 3 5 S ys t e mt e s t s B o t t o m Up A p p ro a ch P T S S u p p o rt V o rs c h la g f ü r T a rg et W e i g h t W e ig h t B o o k M a s s Di s t rib u t i o n Ri s k & O pp o rt u n it i e s A n al y si s W ei g h in g o f co m p on e n t s & a ss e m bl i e s A b st i m mu n g B a u u n t erl a g e n 2 67 A b s t i mm u n g Ma i n t an a n c e Re q u ire m e n ts Ma i n t a na n c e Re q u ire m e n t s A b st i mm u n g 2 22 A b s t i mm u n g W e rt u ng s - ve rf a h re n 26 4 A b s t im m u n g W e rt u n g st o o l s A b s ti m m un g A b st i m mu n g A bs t i mm u n g A b s ti m m un g 22 8 A b s t i mm u n g A b st i m mu n g A b s t im m u ng 27 0 Nu m. Ma k ro - S t ru k tu ra n a l ys e Nu m. M a k ro- S t ru kt u ra n a ly s e 2 74 Nu m. Ma k ro - S t ru k tu ra n a l ys e 27 6 Nu m. Ma k ro - S t ru k tu ra n a l ys e Nu m. B a ut e i l - S tr uk t u ra n al y se Nu m. B a u t ei l - S t ru kt u ra n a ly s e Nu m. B a u te i l - S t ruk t u ra n a ly s e I nt e rf a c e A b s t im m u ng De f or ma t i o n- C le a ra n c e C h ec k D e fo rm a t io n - C le a ra n c e C he c k 25 3 A DA M S Dy n a m ic M o d e l, W i n dm i l li n g S t at i c De si g n & F a t i g ue L o a d s HL S p e ed, HL D e vi c es De f l e ct i o n Cri t ic a l W i n g L oa d Ca s e s / W i n g De f l ec t i on s 25 2 A / C / W i n g lo c a l P a ra me t e r 2 47 Re q u es t s Na c h we i sf ü h ru n g f ür Z u l a s su n g D o cu m e n ta t i o n: HL Co m p o ne n t Lo a d s M a n u a l Nu m. B au t e i l- S t ru k t u ra na l y se Ca p t u re Re q ui re m e nt s 4 9 A b s t im m u ng 32 V o re n t wu rf s la s t e n 24 5 M a st e rg e o me t ri e 1 96 B ot t o m U p A pp ro a c h 1 97 T o p Do wn A pp ro a c h W e i g h t B oo k B o t t o m Up A p p ro a ch V ors c h la g f ü r T a rg et W e i g h t 28 4 Ri sk & Op p o rt un i t i es A n a l ys i s 2 88 Ri sk & Op p o rt u n it i e s A na l y si s 2 87 W e i g h t B o o k 28 6 B o t t o m U p A pp ro a c h 19 8 Ma s s D is t ri b ut i o n F es t l e gu n g T a rg e t W e ig h t F es t l eg u n g T a rg e t W e ig h t F e s tl e g u n g T a rg et W e i g h t 3 1 A /C - DB D 3 4 A / C -D B D 3 8 A / C - D B D M as t e rg e om e t ri e u p d a te Ä n d e ru ng e n f ü r I n n e n st ra k z. B. n a c h F la p -T e st s HLD_P roce ss_ma p_ V o rl ä u fi g e r L ow - S p e e d S h ap e 4 4 V o re nt w ic k lu n g al t e rn a t iv e r K o n ze p t e 4 5 V o re nt w ic k lu n g al t e rn a t iv e r K o n ze p t e 4 6 V o re nt w ic k lu n g al t e rn a t iv e r K o n ze p t e 5 4 Ri s i ko m in i - m ie ru n g s- a lt e rn a t iv e n 5 6 Gr ou n d T e st 5 7 F l ig h t T e st 71 S y s t em i n st a l la t i o n 8 0 Hi gh -L i f t Co n ce p t F ro z e n 8 5 S I RD s i g n ed 9 2 F i n a l F a i rin g K i n e ma t i k D K in e m a t ik o p t i mi e rt, M as t e r- k in e m a t ik a uf J i g S t ra k e i n ge f ro re n 9 6 K i n e ma t i k a u f P re l im. J ig -S tr ak a us g e wä h l t 9 7 A u f Ji g B a si s S A M, DM U P a rt ic u l ar R is k s 30 3 B e n ch m a rk B e n c h ma rk M a s s M a t ric e s 3 06 M as s Ma t ri c es Z e ic h n u ng s - f re ig a b e 3 08 W e i g ht B o o k 3 09 M as s -Di st ri b u t io n 3 10 Ma s s Ma t ri ce s D E v a lu a t i o n o f f u l l H ig h -L i f t Co n f i g ura t i o n a n d S e t t i ng s A u f n ah m e a l e r R e q ui re m e nt s u n d G e om e t ri e n De f in i t i on A e ro - T a rg e t s H ig h -L i ft C on c e p t F ro ze n 3 26 W / T T es t S u p p or t 3 16 A e ro Re q u i re me n t s (LS T DD, De v ic e P o s it i o ni n g ) H L S h a p e s f o r 1 g F l i g h t / J ig W i n g S h a p e f roz e n S h a pe De s i gn De f i n it i o n o f W / T V e ri f ic a t i on T a s ks 3 14 De s ig n P re - S el e c ti o n (f ro m p rev i o us d e si g n s, d a t ab a s e s... ) A n a l ys i s o f W / T Re s u l ts 3 27 W / T M od e l l in g S h a pe D es i g n, S p e ci f i ca t i on, P l a n ni n g W / T T e s t in g De f i ni t i on o f T e st P ro g ra m, T es t i ng, Re s u lt P ro c e ss i n g A e ro R e q ui re m e nt s (L S T DD, De v i ce P o s i ti o n in g ) Maintanance Mastergeometrie T est DMU Manufacturing Technologien Customer Support Mass Matrices Control Estimation Qualification & Certification Subcontracting Konfiguration- Management Bauteildefinition Geometriedefinition Analyse Lasten Zulassung Steuer ung Architektur Definition/Spezifikation Kinematik Installation Integration HL Comp. Loads FP Dynamics Loads PDC Wing Struktur Design Handling Qualities Geometrie Definition - CF D Analysis Geometrie Definition - Windtunnel te sting Concept / Analysis 3 A /C - T L R 4 A / C - D B D 2 9 M e c ha n i ca l C on s t ra in t s 1 8 A n a ly s is o f W /T Re su l t s 2 7 W / T M o d e l i ng S h a p e D e si g n, S p e c if i ca t i o n, P l a n n in g 2 0 HL S h a p es f o r 1g F l ig h t / Ji g W in g S h a pe f ro z e n 2 8 W /T T e s t in g De f i n it i o n o f T e s t P ro g ra m, T es t i n g, Re s u lt P ro c e ss i n g 2 1 A e ro Re q u ir em e n t s (L S T DD, D e vi c e P o si t io n i n g ) 2 3 R & T Ne e d s 2 2 M o d i fi c a t io n P ro p o sa l s 2 6 W / T T e s t S u p p o rt 1 7 De f in i t io n o f W / T V e rif i c a ti o n T a sk s 5 G e o me t ry d at a, A /C W in g L a yo u t 24 S h a p e De si g n 14 De s ig n P re - S el e c ti o n (f ro m p re vi o u s d e s ig n s, d a t ab a s e s... ) D E v a lu a t i on o f f u l l H ig h -L i f t Co n f i gu ra t i o n a n d S e t t i ng s 1 3 A u f n a h me a l le r Re q u ir em e n t s u n d Ge o m e tr ie n 15 De f i n it i o n A e ro - T a rg et s 1 6 A e ro Re q u i rem e n t s (L S T DD, D e vi c e P o si t i on i n g ) 3 0 HL S p e e d, H L De v ic e s D ef l e c ti o n 41 R e qu e s t s 4 2 S t a t ic De s ig n 4 3 Do cu m e n t at i o n : HL Co m p o n en t L oa d s Ma n u a l 77 R ig g i n gp ro z e d ur 60 S y s t e m- v o ra u sl e g u n g 5 9 S c h n it t s t el l e n- d e t a i l i er un g S y st e m - v o ra u sl e g un g 51 S y st e m / Ge rä t e - pe rf o rm a n ce - b er ec h n u ng 7 3 G er ät e a u s le g u n g 9 9 K in e m a ti k - o pt i m ie ru n g S u p p li e ra u sw a hl 53 S ys t e m si m ul a t i on S u p pl i e rko n t a kt S ys t e m -F ME A 12 3 Ge rä t e in f o. vo m Z u l i ef e re r 1 10 S y st e m a rch i t e kt u r- a na l y se 6 1 Ge rä t e a us l e g un g 1 06 Z u l ie f e re r- b e t re uu n g 6 6 In t e rf a c e- i d e n t if i ka t i o n G e rä t ei n f o. v o m Z u l ie f e re r G e rä t e- v o ra us l e gu n g 8 6 S c hn i t t st e l le n - de f i n it i o n 1 05 S ys t e m- s p e zi f i ka t i o n S ys t e m arc h i t ek t u r- f es t l eg u n g 7 5 S ys t e m- vo ra u s le g u n g 1 04 K o mp o n e n te n - s p e zi f i ka t i o n 5 2 G e rä te - v ora u s l eg u n g 1 01 Z u l ie f e re r-p ro z es s 1 19 S u p p l ie rk o n ta k t 7 2 S y st e m a us l e gu n g 8 3 S ch n i t ts t e l le n - b e sc h re ib u n g G e rä t e au s l eg u n g 7 9 S c h ni t t s te l l en - d e t a i l i er un g A n t ri e b ss y st e m - I n t e rf ac e l a st e n Z u li e f e rer -P ro ze s s 7 4 S pa c e a l o k at i o n 9 5 K i n e ma t i kd o k u. CA D -M od e l l ie ru n g B a s i sk i n em a t i k 58 S y s t e ma u s le g u n g 81 V e rfo rm u n g s- a n a l ys e /S ys t e m- c l e ara n c e 6 7 S ys t e m- k o mp o n e n te n - d e f in i t io n S u p p li e ra u sw a h l 87 T o l e ra n za n a ly s e 6 4 S ys t e m-f ME A 90 S y st e m -F M E A 7 0 Ge rä t e - v o ra u sl e g un g S y s t em a u s le g u n g 55 S y s t e m- k om p o n e nt e n - d ef i n i ti o n 50 I n t e rf a ce - i d e nt i f i ka t i o n 93 K i n em a t i ke n t wu rf 2 D & 3 D 48 Ne u e S y st e m - t e ch n o l o gi e n 4 7 A b s ti m m un g 6 De f in i t i on P rod u k t st ru k t u r 69 A bn a h m e te s t f ür G e rä t e b e i m S up p l ie r 6 5 T e s t d e fi n i t io n T e s t de f i n it i o n 8 2 E in b a u a n al y se 20 4 A u s we rt u n g, V e ri f ik a t i on 10 7 V e ri fi c a ti o n d ur ch Z u l ie f e re r- do k u m en t a t i on 8 9 E i n b a u an w ei s u n g 8 8 T e s t d e fi n i t io n 9 1 T o o l d e fi n i t io n Aer o L oad s DMU Stru ktur Ma nufa ctur ing Mass- Prop ert ie s Qua lificatio n & Ce rtifica tion Syste me Z u l a ss u n gs - a n f o rd e ru ng e n K o m p o n en t e n - s p ez i f ik a t io n S y st e m - s p ez i f ik a t io n Z u li e f e re r- s te u e ru n g V e ri f i ca t i on d u rc h Z u l i ef e re r- d o k um e n t a ti o n 2 06 A u s we rt u n g, V e ri f i ca t i o n 2 07 A u s we rt u n g, V e ri f i ca t i o n 3 6 De s ig n O bj e k t, F l ig h t e n ve l o pe, W e i g ht B a l a n ce D ia g ra m Do k u me n t a t io n Dynamics Loads PDC Wing Struktur Design Handling Qualities Te st 1 64 K o m p o n en t e n - S t ru k t u r-l a yo u t - W e rk st o f f ko n z e p t A bs t i mm u n g E rst e l l un g E i n ba u a n we i su n g Ce rt i fi c a t io n & Q ua l i fi c a t io n Co n c ep t 15 0 F a i ri ng S p a c e A l l o ca t i o n Da t e n vo n S p a ce A l o ca t i o n 15 2 P re -S e t t in g + S ha p i n g F a iri n g S p a ce A l lo c a ti o n 21 4 S u bc o n t ra ct o r- Ma n a g e me n t S p a ce A l l o ca t i on D e f orm a t i on - C le a ra n c e C he c k Ce rt if i c a ti o n P la n I n t e rf a ce A b st i m mu n g K o m po n e n t e n S p e zi f ik a t i on 16 6 S p a c e A l l o ca t i o n f ü r Ha u pt - k o m po n e n t e n B au w e is e n- a u sw ah l u n d K o n z e pt e F i n a l D es i g n, Z e ic h n u ng s - a b l ei t u n g A u sd e t a i li e ru n g d er P ro d u kt s t ru kt u r I nt e rf a c e A b s t im m u ng D e ta i l de f i n it i o n F a i ri ng B a u we i se n - a u s wa h l u n d K o n ze p t e Q ua l i f ic a t io n P l a n 1 84 W e rk s to f f - / N o rmt e i l Qu a li f i ka t i o n D -K i n e ma t i k (M a t A ) V a ri a n t e n- st e u e ru n g 16 9 T L P ro d uk t s tr uk t u r Nu m. B a u t ei l - S t ru kt u ra n a ly s e 2 11 De s ig n Re v ie w s D- K in e m a t ik (P re ) 18 0 V a l i d at e Re q u i re me n t s 1 42 Nu m. M ak ro - S t ru k t u ran a l ys e 2 10 S p a c e A l o c at i o n M od e l l s Z e ic h n u ng s a b le i - t un g, S t ü ck l is t e, T e ch n o l og i e b lä t t e r 2 12 A u s s ch re i b un g / S u b c o n tr ac t o r A u s wa h l P a rti c u la r R is k s F in a l K in e m a t ik De s ig n D -M od e l l D ef o rm a t io n - Cl e a ra n ce Ch e c k 18 5 V e rf ah re n, B a uo rt e Z u l a ss u n g u n d T es t 1 72 M o d -S t e ue ru n g R eq u i re m en t s S h ow in g C om p l ia n c e 1 65 V ord e f i n it i o n (n u m. & a n a l ys t ) HL -L a y O u t (S p a n, S u p po rt P o s it i o n s) 15 1 F a iri n g K in e m a t ik 15 9 A u sk o n st ru k t io n 3 D M o de l l D Mo d e l e 16 3 V o r- d i m en s i on i e ru n g (E x p. + E J) N u m. M a kro - S t ruk t u ra n a ly s e T e s t C on c e p t J u st i f i ca t i o n Co n ce p t 1 57 F ai ri n g - S p e z if i k a ti o n 2 13 Ü b erg a b e p h as e, A b s p ra ch e n, B a c kg ro u n d - I n f o rma t i o n B au t e i ls t e u e run g 13 9 A n a ly t. Ma k ro - S t ru k tu ra n a l ys e A s se m b l y D ra wi ng s Te ch nologien Ma in tan ance Mast erg eometr ie 24 0 E rg e b n is s e a u s F o rs ch u n g s- pr oj e k te n 24 1 H L S h a p e s S t ru k t ur T e ch n o l o gi e n S t a t i c D es i g n & F a t i gu e L o a ds H L S pe e d, HL De v i ce s De f le c t i on A DA MS D yn a m ic Mo d e l, W i n d m il l in g A / C / W in g l o ca l P a ra m e te r D o cu m e n ta t i o n: HL Co m p o ne n t Lo a d s M a n u a l C ri ti c a l W i n g Lo a d Ca s e s / W i n g De f le c t io n s 10 9 R e qu e s t s S t a t ic De s ig n & F a t ig u e L oa d s C ri ti c a l W i n g Lo a d Ca s e s / W i n g De f le c t io n s HL S p ee d, HL De v i ce s De f l ec t i on 13 1 R e qu e s t s A DA M S Dy n a mi c M o d e l, W i nd m i l i n g Do c u m en t a t i on : HL Co m po n e n t L o a d s M a n u al A / C / W i ng l o ca l P a ra m e t er HL -L a y O u t M a s t erg e o m e tr ie F a ir in g K i n em a t i k P re -S e t t i ng & S h a pi n g 2 59 S tr uk t u rl ay o u t D M a st e r- g e o me t ri e au f Ji g F ro ze n Ma s t e rg eo m e t rie u p da t e T o p D o wn A p p ro ac h W B M W e i g ht + B a l a nc e M an u a l T e s tv o rb e re it u n g 3 5 S ys t e mt e s t s B o t t o m Up A p p ro a ch P T S S u p p o rt V o rs c h la g f ü r T a rg et W e i g h t W e ig h t B o o k M a s s Di s t rib u t i o n Ri s k & O pp o rt u n it i e s A n al y si s W ei g h in g o f co m p on e n t s & a ss e m bl i e s A b st i m mu n g B a u u n t erl a g e n 2 67 A b s t i mm u n g Ma i n t an a n c e Re q u ire m e n ts Ma i n t a na n c e Re q u ire m e n t s A b st i mm u n g 2 22 A b s t i mm u n g W e rt u ng s - ve rf a h re n 26 4 A b s t im m u n g W e rt u n g st o o l s A b s ti m m un g A b st i m mu n g A bs t i mm u n g A b s ti m m un g 22 8 A b s t i mm u n g A b st i m mu n g A b s t im m u ng 27 0 Nu m. Ma k ro - S t ru k tu ra n a l ys e Nu m. M a k ro- S t ru kt u ra n a ly s e 2 74 Nu m. Ma k ro - S t ru k tu ra n a l ys e 27 6 Nu m. Ma k ro - S t ru k tu ra n a l ys e Nu m. B a ut e i l - S tr uk t u ra n al y se Nu m. B a u t ei l - S t ru kt u ra n a ly s e Nu m. B a u te i l - S t ruk t u ra n a ly s e I nt e rf a c e A b s t im m u ng De f or ma t i o n- C le a ra n c e C h ec k D e fo rm a t io n - C le a ra n c e C he c k 25 3 A DA M S Dy n a m ic M o d e l, W i n dm i l li n g S t at i c De si g n & F a t i g ue L o a d s HL S p e ed, HL D e vi c es De f l e ct i o n Cri t ic a l W i n g L oa d Ca s e s / W i n g De f l ec t i on s 25 2 A / C / W i n g lo c a l P a ra me t e r 2 47 Re q u es t s Na c h we i sf ü h ru n g f ür Z u l a s su n g D o cu m e n ta t i o n: HL Co m p o ne n t Lo a d s M a n u a l Nu m. B au t e i l- S t ru k t u ra na l y se Ca p t u re Re q ui re m e nt s 4 9 A b s t im m u ng 32 V o re n t wu rf s la s t e n 24 5 M a st e rg e o me t ri e 1 96 B ot t o m U p A pp ro a c h 1 97 T o p Do wn A pp ro a c h W e i g h t B oo k B o t t o m Up A p p ro a ch V ors c h la g f ü r T a rg et W e i g h t 28 4 Ri sk & Op p o rt un i t i es A n a l ys i s 2 88 Ri sk & Op p o rt u n it i e s A na l y si s 2 87 W e i g h t B o o k 28 6 B o t t o m U p A pp ro a c h 19 8 Ma s s D is t ri b ut i o n F es t l e gu n g T a rg e t W e ig h t F es t l eg u n g T a rg e t W e ig h t F e s tl e g u n g T a rg et W e i g h t 3 1 A /C - DB D 3 4 A / C -D B D 3 8 A / C - D B D M as t e rg e om e t ri e u p d a te Ä n d e ru ng e n f ü r I n n e n st ra k z. B. n a c h F la p -T e st s HLD_P roce ss_ma p_ V o rl ä u fi g e r L ow - S p e e d S h ap e 4 4 V o re nt w ic k lu n g al t e rn a t iv e r K o n ze p t e 4 5 V o re nt w ic k lu n g al t e rn a t iv e r K o n ze p t e 4 6 V o re nt w ic k lu n g al t e rn a t iv e r K o n ze p t e 5 4 Ri s i ko m in i - m ie ru n g s- a lt e rn a t iv e n 5 6 Gr ou n d T e st 5 7 F l ig h t T e st 71 S y s t em i n st a l la t i o n 8 0 Hi gh -L i f t Co n ce p t F ro z e n 8 5 S I RD s i g n ed 9 2 F i n a l F a i rin g K i n e ma t i k D K in e m a t ik o p t i mi e rt, M as t e r- k in e m a t ik a uf J i g S t ra k e i n ge f ro re n 9 6 K i n e ma t i k a u f P re l im. J ig -S tr ak a us g e wä h l t 9 7 A u f Ji g B a si s S A M, DM U P a rt ic u l ar R is k s 30 3 B e n ch m a rk B e n c h ma rk M a s s M a t ric e s 3 06 M as s Ma t ri c es Z e ic h n u ng s - f re ig a b e 3 08 W e i g ht B o o k 3 09 M as s -Di st ri b u t io n 3 10 Ma s s Ma t ri ce s D E v a lu a t i o n o f f u l l H ig h -L i f t Co n f i g ura t i o n a n d S e t t i ng s A u f n ah m e a l e r R e q ui re m e nt s u n d G e om e t ri e n De f in i t i on A e ro - T a rg e t s H ig h -L i ft C on c e p t F ro ze n 3 26 W / T T es t S u p p or t 3 16 A e ro Re q u i re me n t s (LS T DD, De v ic e P o s it i o ni n g ) H L S h a p e s f o r 1 g F l i g h t / J ig W i n g S h a p e f roz e n S h a pe De s i gn De f i n it i o n o f W / T V e ri f ic a t i on T a s ks 3 14 De s ig n P re - S el e c ti o n (f ro m p rev i o us d e si g n s, d a t ab a s e s... ) A n a l ys i s o f W / T Re s u l ts 3 27 W / T M od e l l in g S h a pe D es i g n, S p e ci f i ca t i on, P l a n ni n g W / T T e s t in g De f i ni t i on o f T e st P ro g ra m, T es t i ng, Re s u lt P ro c e ss i n g A e ro R e q ui re m e nt s (L S T DD, De v i ce P o s i ti o n in g ) High-Lift Design Process Guide High-Lift Design Process Chain

5 Information sources available today Document Management PRIMES/PDM Link SSCI RISE Microsoft Sharepoint R&T Studies Presentations Lessons Learnt Best Practices Reports Drawings Examples Knowledge Databases Explanations Analysis Process Descriptions Aircraft Program Work Folders Domain Wikis Cocking Books Rules Guidelines How Tos Team/Group Folders Page 5

6 Use of information sources today s Presentations Best Practices Reports R&T Studies Lessons Learnt Drawings Examples 2% 2% 10% 14% 11% 6% 8% 23% 13% 9% 1% 1% Wiki Portable Datastorages Team Networkdrives A/C Networkdrives MyDoc ADS/EDMS/FilNet ZAMIZ TAKSY VPM Analysis PRIMES Explanations Else Process Descriptions Cocking Books Guidelines Dedicated Datasources Rules How Tos Unstructured Datasources A significant proportion of technical information is not provided or shared through structured information systems today Page 6

7 Process-Oriented Knowledge Management Vision Enable users to immediately share and find the right information at the right time in the required quality Use business processes as the key contexts to supply relevant information Avoid idle time by pushing information instead of waiting for someone to pull Enable collaborative work across engineering domains Single entry point to access the information spread across numerous sources Design Principles Aircraft Projects Engineering Domains Notes Product Structures Work Result Documents Wikis Guidelines/ Policies

8 Content Introduction Solution concept and implementation User interface and functionalities Typical use cases (Live demonstration) Lessons Learned from practical use Outlook and summary Page 8

9 HLD Knowledge Platform User interface My Desk Page 9

10 HLD Knowledge Platform User interface Workspace Page 10

11 HLD Knowledge Platform User interface Search Page 11

12 Process-oriented Roles & Rights Aerodynamic Design Initial shape and target settings Content A350XWB Program Kinematic Design A400M Program receives result Analyse potential kinematic concepts Activity A400M Kinematic mechanism (draft) Document (Program Folder) A350XWB Aerodynamic Shape (Mat. A) Document (PRIMES) delivers result R owns A400M Kinematic mechanism (Mat. C) Document (PDM) RW Xxxxxxx Xxxxxxx R Person List of pontetial kinematic concepts for further analysis Content A400M Kinematic mechanism (final) Document (PRIMES) Read/write access to documents provided by user s domain Read access only to documents provided to user s domain A350XWB Program A350XWB Kinematic mechanism (Mat. A) owns Xxxxx Xxxx Person Document (PRIMES) owns Xxx Xxxxxxxxx Person

13 Process-oriented Roles & Rights Aerodynamic Design Initial shape and target settings Content A350XWB Program Kinematic Design A400M Program receives result Analyse potential kinematic concepts Activity A400M Kinematic mechanism (draft) Document (Program Folder) A350XWB Aerodynamic Shape (Mat. A) Document (PRIMES) no access delivers result owns A400M Kinematic mechanism (Mat. C) Document (PDM) Xxxxxxx Xxxxxxx Person List of pontetial kinematic concepts for further analysis Content A400M Kinematic mechanism (final) Document (PRIMES) No access to other documents provided by the process Read/write access to documents provided by user s domain A350XWB Program RW A350XWB Kinematic mechanism (Mat. A) owns RW Document (PRIMES) owns Xxxxx Xxxx Xxx Xxxxxxxxx Person Person

14 Typical use cases Process-oriented collaboration: upload or link a new document, search & find documents using filters Search & find a document, annotate document (Note) Domain methods and tools documentation: skill groups, Wikis Page 14

15 Content Introduction Solution concept and implementation Lessons Learned from practical use Ensure active key-user participation Ensure management awareness and support Keep it simple Outlook and summary Page 15

16 Ensure active key-user participation Why you cannot just down-scale the wikipedia success Wikipedia Deutschland Airbus Sub- CoE Wing High-Lift Population/personnel Internet/Intranet users ,2% % Occasional contribution ,154% 25 10% Fequent contribution (>5 articles) ,0081% 15 6% Articles, Ø per user , ,36 Sources: September September 2012 Because downscaling wikipedia means 0,02 frequent contributors, and 7 articles for High-Lift! Page 16

17 Ensure active key-user participation Help transform management support into clear KM objectives Ensure user support and keep the pace by project team Provide feedback capability in the system Identify most urgent information needs frequently (i. e. documents & lessons learned from Maturity Gate Reviews) to gain quick wins Keep listening to key-user feedback and optimise the system Accept that few key users will provide most of the contributions... Page 17

18 Ensure management awareness and support Deciding to do KM now means deciding not to do all those urgent things at the same time! Illustrate the benefit of KM as tangible as possible. If you cannot quantify it, try to ask the right questions What would a specific piece of our present knowledge be worth out there on the markets? How much does it cost to introduce a newcomer? If all our knowledge got lost today, what would it cost to get back where we stand? What if our aircraft certification-related knowledge would be lost? Page 18

19 Ensure management awareness and support Monitor and document progress on a regular basis High-Lift Design Knowledge Platform weekly KPIs Involve the management with the prioritisation of topics High-Lift Stress Knowledge Map Page 19

20 Keep it simple: Information model Keep KM system information model as simple as possible! Take the time to help users apply the structures to their needs instead of creating multiple solutions for similar problems Domain standards (PLMXML, BPEL, etc.) should be used for interfaces, but not necessarily integrated into the information model Page 20

21 Keep it simple: Roles & rights Keep KM system rights management as lightweight as possible! Roles and rights in the adjacent IT systems are already complex enough There was more company-public and less domain-restricted information than originally assumed. This may differ when other sites or process chains will join. Page 21

22 Content Introduction Solution concept and implementation Lessons Learned from practical use Outlook and summary Page 22

23 Outlook and further objectives (1/2) Functional: Achieve Technology Readiness Level 6 in 2013 Performance readines Engineering readiness Industrialisation readiness Operations readiness Operational: Get a newcomer into his new topic within short time Process, methods, tools knowledge Product knowledge & design principles Collaboration partners & experts Examples from previous projects TRL6: System/subsystem model or prototype demonstration in relevant environment Page 23

24 Outlook and further objectives (2/2) Extend the scope stepwise Application with a wider scope of 180 key users Trans-national Cross-functions Launch follow-up research project Process-oriented skill management Optimised process and product information model for KM Page 24

25 Fragen?