Torque Technology. 146 Components and Spare Parts see pages 275 to 283. Torque Technology. Torque Wrench System 5000 CT from page 148
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1 Torque Technology Torque Technology Torque Technology Torque Wrench System 5000 CT from page 148 Torque Wrench System 5000 CLT Page 150 Torque Wrench System 6000 CT from page 151 Electronic Torque Wrench with Built-in Angle Gauge System 7000 etac from page 156 Torque Wrench System 6300 CT from page 159 Torque Screwdriver from page 160 Insert Tools from page Components and Spare Parts see pages 275 to 283
2 Our Examination and Calibration Service offers: Torque Technology Torque Wrench Service Adjustment, calibration and repair of your torque wrenches Good preconditions for functional torque wrenches Regular working quality, provable in the long term Test sticker Examination certificate indicating the test values Torque Technology Components and Spare Parts see pages 275 to
3 Torque Technology System 5000 CT Torque Wrenches System 5000 CT A The Classic Workshop Tool! Torque Ranges: 2,5 320 Nm Release accuracy tolerance (in direction of actuation) ± 4% of the preset scale value according to DIN EN ISO 6789:2003 (D) Robust and well-priced Proven a million times Indispensable for the torque controlled screw tightening Tested and certified With automatic close gap release palpable and audible when torque setting is reached Safe and fast adjustment of the desired torque value by turning the handle Accuracy fine scale graduation Ergonomically shaped Individual serial number Safety locking at the handle due to rotary assembly no risk of injury! System 5000 CT Sliding square tang allows reversing the direction of actuation (according to DIN 3120 A, ISO A), with plastic knob for manual pre-tightening Safe in safe box with display window! With serial number and certificate 148 Components and Spare Parts see pages 275 to 283
4 Torque Technology System 5000 CT Torque Wrench SYSTEM CT (with reversible ratchet), Release Accuracy Tolerance ± 4% Release accuracy tolerance ± 4% (in direction of actuation) according to DIN EN ISO 6789:2003 (D) Safe torque release: palpable (close gap release) audible ( click sound) Safe and fast adjustment of the desired torque value by turning the handle User-friendly reversible ratchet Service-friendly (Do-It-Yourself repair kits for ratchets available) Integrated shift lever with free-running function reducing the risk of injury and malfunction Square drive according to DIN 3120 A, ISO A Accuracy fine scale graduation Safety locking of the handle due to rotary assembly no risk of injury! Ergonomically shaped With serial number and certificate Robust and well-priced Proven a million times Indispensable for the torque controlled screw tightening 1 K Drive! Graduation 4 Perfect for working on motorcycles and bicycles CT 232 i 6.3 = Torque Wrench SYSTEM 5000 CT (with sliding square tang), Release Accuracy Tolerance ± 4% Release accuracy tolerance (in direction of actuation) ± 4% of scale value according to DIN EN ISO 6789:2003 (D) Tightening at torque setting is possible both to the right and to the left With automatic close-gap release when torque setting is reached Safe and fast adjustment of the desired torque value by turning the handle Safe lock at the handle Fine scale graduation With serial number and certificate Ratchet with sliding square tang (according to DIN 3120 A, ISO A) with plastic knob for manual pre-tightening Changing the direction of actuation by inversing the ratchet s sliding square tang Safe box included in delivery System 5000 CT 1 K Drive! Graduation CT 305 i 10 = CT 389 i 12.5 = CT 493 i 12.5 = CT 614 i 12.5 = Sliding square tang with blue knob 10 = 3 8 i for CT Sliding square tang with blue knob 12.5 = 1 2 i for CT, CT, CT Auxiliary Sliding Handle For all Torque Wrenches SYSTEM 5000 CT with i 12.5 = 1 2 Ratchet with sliding square tang Total length 170 mm with 20 mm ribbing at the end of the handle Application e.g. For assistance when positioning the torque wrench with socket on the screw connection e.g. on (alloy) rims Facilitates the pre-tightening of a screwing especially helpful due to the ribbing about a length of 20 mm at the end of the handle Facilitates the tightening of a screwing by counterholding Safe and ergonomic working as the hand remains at the handle while screwing Lg Components and Spare Parts see pages 275 to
5 Torque Technology System 5000 CLT Torque Wrenches System 5000 CLT A For higher demands Awarded with the Click-Lens-Type with value readout in the display security for the user Torque Ranges: Nm Release accuracy tolerance (in direction of actuation) ± 4% of the preset scale value according to DIN EN ISO 6789:2003 (D) Torque release palpable by close gap release audible by click-sound Ergonomically shaped handle with collar reducing the risk of slipping-off and injury With serial number and certificate Safe locking of the handle System 5000 CLT User-friendly reversible ratchet Service-friendly (do-it-yourself repair kits for ratchets available) Square drive solid to the wrench no risk of loss Hard chrome-plated steel tube slim, but very sturdy and wear-resistant Tested and certified Safe and fast adjustment of the desired torque value by turning the handle Integrated shift lever with free running function ( 1 2 model) reducing the risk of injury and malfunction Safe and exact adjustment of the desired release torque. Optimal and easy reading of the torque value. Three large digits for an easy-to-read torque setting. Safe in safe box with display window! Large convex display (interchangeable) optimizes the readout. Torque Wrench SYSTEM 5000 CLT Release Accuracy Tolerance ± 4% Click-Lens-Type with value readout in the display security for the user Release accuracy tolerance (in direction of actuation): ±4% of scale value according to DIN EN ISO 6789:2003 (D) Torque release palpable by close-gap release audible by click-sound User-friendly reversible ratchet Service-friendly (do-it-yourself repair kits for ratchets available) Square drive solid to the wrench no risk of loss Hard chrome-plated steel tube slim, but very sturdy and wear resistant Integrated shift lever with free-running function (3 model) reducing the risk of injury and malfunction Ergonomically shaped handle with collar reducing the risk of slipping-off and injury Safe locking of the handle due to rotating assembly no risk of jamming! Safe and fast adjustment of the desired torque value by turning the handle Safe and exact adjustment of the desired release torque. Optimal and easy reading of the torque value Three large digits for an easy-to-read torque setting Large convex display (exchangeable) optimizes the readout With serial number and certificate Safe box included in delivery! 1 K Drive! Graduation lbf.ft CLT 435 i 12.5 = CLT 545 i 12.5 = CLT 660 i 12.5 = According to US standards Scale graduation in lbf.ft CLT 660 i 12.5 = Components and Spare Parts see pages 275 to 283
6 Torque Technology System 6000 CT Torque Wrenches System 6000 CT A High-precision measuring tools for highest demands! Torque Ranges: Nm Release accuracy tolerance (in direction of actuation) up to ± 2% of the preset scale value according to DIN EN ISO 6789:2003 Tested, with certificate Knob for locking the set value Square drive according to DIN 3120 A, ISO A Individual serial number Reversible ratchets 2, 3, 4 Ergonomically shaped Safe torque release: palpable (close gap release) audible ( click sound) optical (signal transmitter, depending on model) Ergonomically shaped handle with collar reducing the risk of slipping-off and injury Accuracy fine scale graduation Safe locking of the handle Safe and fast adjustment of the desired torque value by turning the handle System 6000 CT Hard chrome-plated steel tube slim, but very sturdy and wear-resistant Integrated shift lever with free running function (3 model) reducing the risk of injury and malfunction User-friendly reversible ratchet Service-friendly (do-it-yourself repair kits for ratchets available) With serial number and certificate For applications requiring low torque ranges 2 40 Nm Especially suitable for: Engines Gearboxes Industry Machine construction Model making Square drive solid to the wrench no risk of loss Release accuracy tolerance: ± 2 % of the preset scale value Safe in safe box with display window! 1 Components and Spare Parts see pages 275 to
7 Torque Technology System 6000 CT Torque Wrench SYSTEM 6000 CT Release Accuracy Tolerance ± 2% With automatic close-gap release, palpable and audible when torque setting is reached Easy and safe adjustment of the desired torque value by turning the handle Release accuracy tolerance (in direction of actuation): ± 2% of scale value according to DIN EN ISO 6789:2003 (D) Application: engines, gearboxes, machines, industry, model making Square drive according to DIN 3120 A, ISO A Without signal transmitter 1 K Drive! Graduation CT 198 i 6.3 = CT 256 i 6.3 = System 6000 CT Torque Wrench SYSTEM 6000 CT Release Accuracy Tolerance ± 2% Release accuracy tolerance (in direction of actuation): ± 2% of scale value according to DIN EN ISO 6789:2003 (D) High-precision measuring tools for highest demands Safe torque release: palpable (close gap release) audible ( click sound) With turning knob for additional locking of the adjusted torque value User-friendly reversible ratchet Easy to maintain (do-it-yourself repair set) Integrated shift lever Square drive according to DIN 3120 A, ISO A Hard chrome-plated steel tube slim, but very sturdy and wear-resistant Safe and fast adjustment of the desired torque value by turning the handle Safety lock at the handle Ergonomically shaped handle with collar reducing the risk of slipping-off and injury Fine scale graduation Safe storage in safe box with display window With serial number and certificate o = without signal transmitter 1 K Drive! Graduation CT 335 i 10 = CT 389 i 10 = CT 435 i 12.5 = CT 543 i 12.5 = CT 659 i 12.5 = CT o 803 i 20 = CT o 1040 i 20 = CT o 1280 i 20 = Torque Wrench SYSTEM 6000 CT Release Accuracy Tolerance ± 3% With 1000 Nm or 1600 Nm for highest torque values Especially suited for industrial climbers Application on wind turbines, dockyards, heavy industry, etc. To be disassembled (release tool included) in two parts In carrier bag with carrying handle and shoulder strap Release accuracy tolerance ±3% of the preset scale (in direction of actuation) Screw tightening also possible with ratchet shaft. For torque controlled screw tightening always use the complete wrench CT: mm CT: mm 1 K Drive! Graduation Nm Torque Wrench Weight only approx. 10 kg Release torque only 590 N (60 kg) with 1000 Nm CT 1788 i 20 = Nm Torque Wrench Weight only approx. 14 kg Release torque only 685 N (70 kg) with 1600 Nm CT 2455 i 25 = Components and Spare Parts see pages 275 to 283
8 Torque Technology System 6000 CT Torque Wrench SYSTEM 6000 CT US STANDARDS Release Accuracy Tolerance ± 3% According to US standards Scale graduation in lbf.ft Release accuracy tolerance (in direction of actuation): ± 3% of scale value according to DIN EN ISO 6789:2003 (D) With reversible ratchet With turning knob for additional locking of the adjusted torque value Square drive according to DIN 3120 A, ISO A In safe box o = without signal transmitter 1 K Drive! Graduation lbf.ft CT 333 i 10 = CT 390 i 10 = CT 545 i 12.5 = CT 660 i 12.5 = CT o 1280 i 20 = Torque Wrench SYSTEM 6000 CT Release Accuracy Tolerance ± 2% With plug-and-socket connection to accomodate insert tools Release accuracy tolerance (in direction of actuation): ± 2% of scale value according to DIN EN ISO 6789:2003 (D) 1 K Drive! Graduation CT o x CT o x System 6000 CT With plug-and-socket connection to accomodate insert tools Release accuracy tolerance (in direction of actuation): ± 2% of scale value according to DIN EN ISO 6789:2003 (D) In safe box 1 K Drive! Graduation CT x CT x CT x CT x CT x With plug-and-socket connection to accomodate insert tools Release accuracy tolerance (in direction of actuation): ± 2% of scale value according to DIN EN ISO 6789:2003 (D) In safe box 1 K Drive! Graduation 4 Without signal transmitter CT x CT x CT x Explication of effective lengths of Insert Tools and further suitable Insert Tools see from page 161 on Components and Spare Parts see pages 275 to
9 Torque Technology System 6000 CT Torque Tool Assortment Torque Tool Assortment System 6000 CT 435 x 215 x 62 mm 578 x 235 x 88 mm 29 pieces, in sheet metal box with plastic insert Contents: CT c c c CT pieces, in sheet metal box with plastic insert Contents: CT d d CT Explication of effective lengths of Insert Tools and further suitable Insert Tools see from page 161 on 578 x 235 x 88 mm 20 pieces, in sheet metal box with plastic insert Contents: CT d d CT Components and Spare Parts see pages 275 to 283
10 Torque Technology System 6000 CT Repair Set C Repair Set Repair Set for shift lever, consisting of: shift lever, screws, ball, compression spring for 1016, 10162, CT, 6143 CT, CT, CT, 6144 CT, CT, CT, 6145 CT, CT, CT, CT Repair Set for ratchet wheel 20 = 3 4 i consisting of: ratchet wheel, pawl, shift lever, screws, ball, compression spring for 1016, 10162, CT, 6143 CT, CT, CT, 6144 CT, CT, CT, 6145 CT, CT, CT, CT N Repair Set for shift lever consisting of: shift lever, screws, ball, compression spring for 1116, CT, CT Repair Set for ratchet wheel 25 = 1 i consisting of: shift lever, screws, ball, compression spring, pawl, ratchet wheel for 1116, CT N Repair Set for shift lever consisting of: shift lever, pawl, screws, ball, compression spring for 8816 G, 8816 GK, 8816 P, 8816 S, 8816 ST 916 K, , 6110 CT, CT, CT, CT, CT , S, P Repair Set for ratchet wheel 10 = 3 8 i consisting of: ratchet wheel, pawl, shift lever, screws, ball, compression spring for 8816 G, 8816 GK, 8816 P, 8816 ST, 6110 CT, CT, CT, CT, CT, P7 N Repair Set for shift lever, consisting of: shift lever, screws, ball, compression spring for CT, CT, CT, , S, Repair Set for ratchet wheel 6.3 = 1 4 i consisting of: ratchet wheel, pawl, shift lever, screws, ball, compression spring for CT, CT, CT, CT, Repair Set for ratchet wheel 6.3 = 1 4 i consisting of: ratchet wheel, pawl, shift lever, screws, ball, compression spring for S S Repair Set for shift lever, consisting of: shift lever, screws, ball, compression spring, spring washer and locking ring for , S, , S Repair Set for ratchet wheel 12.5 = 1 2 i consisting of: ratchet wheel, pawl, shift lever, screws, ball, compression spring, spring washer, lockring for , Repair Set for ratchet wheel 12.5 = 1 2 i consisting of: ratchet wheel, pawl, shift lever, screws, ball, compression spring, spring washer, lockring for S, S S Repair Set for ratchet wheel 6.3 = 1 4 i consisting of: ratchet wheel, pawl, shift lever, screws, ball, compression spring for Repair Set for lock, consisting of: lock spring, lock cap, cylinder, key, 2 headless screws for 6110 CT Repair Set for twist lock, consisting of: lock spring, twist lock with 2 headless screws for CT, CT, CT, CT Repair Set for lock, consisting of: lock spring, lock cap, cylinder, key, 2 headless screws for 6121 CT, 6122 CT, 6123 CT Repair Set for twist lock, consisting of: lock spring, twist lock with 2 headless screws for CLT, CLT, CLT CT, CT, CT, CT, CT, CT, CT, CT, CT, CT, CT, CT, CT, 6722 TAC, CT Repair Set for optical signal transmitter, consisting of: red button, compression spring, black housing, pin, screw for CT, CT, CT, 6110 CT, CT, CT, CT, CT, 6121 CT, CT, 6122 CT, CT, 6123 CT, CT, CT, CT, CT, CT, CT, 6291 CT, CT, CT Repair Set for shift lever, consisting of: shift lever, screws, ball, compression spring, spring washer, lockring for CLT, CT, CLT, CT, 5122 ST CLT, CT, CLT, CT, 6121 CT, CT, 6122 CT, CT, 6123 CT, CT, CT, 6722 TAC Repair Set for ratchet wheel 12.5 = 1 2 i consisting of: ratchet wheel, pawl, shift lever, screws, ball, compression spring, spring washer, locking ring for CLT, CT, CLT, CT, 5122 ST-1, CLT, CT, CLT, 6121 CT, CT, CT, 6122 CT, CT, 6123 CT, CT, CT, 6722 TAC N Repair Set for ratchet wheel 20 = 3 4 i consisting of: ratchet wheel, pawl, shift lever, screws, ball, compression spring for CT Reversible ratchet with screw, complete (exchangeable): 20 = 3 4 i until end of 2004 for CT, 6143 CT, CT, 6144 CT, CT, 6145 CT, CT, CT Repair Set for cylinder lock, consisting of: cylinder, lock cap, lock spring, key and cylinder lock for 6143 CT, 6144 CT, 6145 CT Repair Set for twist lock, consisting of: twist lock, lock spring and cylinder screw for CT, CT, CT, CT, CT, CT CT, CT, CT, CT, CT, CT, CT, CT Reversible ratchet with pin, complete (exchangeable): 20 = 3 4 i since 2005 for CT, 6144 CT, CT, 6145 CT, CT, CT Torque insert lock with screw for CT, CT, CT, CT, CT until end of 2004, CT until end of Torque insert lock with pin since model year 2005 for CT, CT Components and Spare Parts see pages 275 to System 6000 CT
11 Torque Technology System 7000 etac Electronic Torque Wrench with Built-in Angle Gauge SYSTEM 7000 etac Torque System Technology 7000 etac As Basic and TOP Version Nm Choice of measuring units: Basic Version Nm lbf.ft TOP Version Nm lbf.ft lbf.in kgf.m Precise torque Basic Version ± 2%, ± 1 digit TOP Version ± 1%, ± 1 digit Rotation angle range up to 999 degree 360 LED-signal Vibration Audible signal Rotatable display 180 Documentation 156 Components and Spare Parts see pages 275 to 283
12 Torque Technology System 7000 etac Electronic Torque Wrench with Built-in Angle Gauge SYSTEM 7000 etac Basic Version Torque System Technology 7000 etac torque a b c torque torque torque o.k rotation angle torque not o.k rotation angle torque o.k rotation angle rotation angle not o.k rotation angle o.k rotation angle o.k Important: In particular for the category A Screw connections (according to directive VDI 2862), e.g. belt, airbag or rotor blades for wind energy plants! Testing accuracy ± 2% ± 1 digit (or ± 1 ) in rotation to the right or left High-precision torque wrench with built-in angle gauge Ergonomic tool design, especially geared to the user and suitable for the professional use 2-component handle made of impact resistant fiber-glass reinforced plastic with soft handle elements Three signals alert the user during screwing process: audible signal (buzzer), vibration signal and a LED display with traffic light function that is visible from all around. Big and easily readable display, 180 rotatable Indication of the measuring values in 13 mm font size, including a rating of the screwing process (o.k. not o.k) Simple and clearly structured menu navigation with easily readable 5 mm font size in English and German Safety switch-on and switch-off (2 different buttons) and automatic energysaving stand-by mode (time dependent) Choice of measuring units: Nm and lbf.ft Rotation angle range up to 999 degree Menu locking to prevent unintentional change of setting values, 4-digit code is freely selectable. Memory capacity up to 100 readings, incl date and time (data reading in the display) Indication of battery condition and memory 4 standard AA batteries (1.5 V) ensure long service life ISO 6789 DIN EN ISO 6789 NF EN ISO 6789 Includes detailed operating instructions and certficate in aluminium frame case with foam insert, also includes HAZET Insert Reversible Ratchet Offers possibility to select or program the effective length for other insert tools (precondition for the correct torque angle measurement) 1 K Drive! 4 Delivery includes Insert Reversible Ratchet i 10 = 3 8 Length with without insert tool: mm mm Weight with without insert tool: 870 g 780 g etac x Delivery includes Insert Reversible Ratchet i 12,5 = 1 2 Length with without insert tool: 580 mm 518 mm Weight with without insert tool: 1250 g 980 g etac x Delivery includes Insert Reversible Fine Tooth Ratchet 6406 i 20 = 3 4 Length with without insert tool: mm mm Weight with without insert tool: 3200 g 2300 g etac x Components and Spare Parts see pages 275 to
13 Torque Technology System 7000 etac Electronic Torque Wrench with Built-in Angle Gauge SYSTEM 7000 etac TOP Version Types of signal Basic and Top-Version Torque System Technology 7000 etac optical + audible + vibration Type of signal = 3 times proven screwing reliability according to the principle of HAZET Threshold value (pre-warning level) o.k not o.k Torque Testing accuracy ± 1% ± 1 digit (or ± 1 ) in rotation to the right or left High-precision torque wrench with built-in angle gauge Ergonomic tool design, especially geared to the user and suitable for the professional use 2-component handle made of impact resistant fiber-glass reinforced plastic with soft handle elements Three signals alert the user during screwing process: audible signal (buzzer), vibration signal and a LED display with traffic light function that is visible from all around. Big and easily readable display, 180 rotatable Indication of the measuring values in 13 font size, including a rating of the screwing process (o.k. not o.k) Simple and clearly structured menu navigation with easily readable 5 font size in English and German Safety switch-on and switch-off (2 buttons) and automatic energy-saving standby mode (time dependent) Choice of measuring units: Nm, lbf.ft, lbf.in and kgf.m Rotation angle range up to 999 degree Menu locking to prevent unintentional change of setting values, 4-digit code is freely selectable. Indication of battery condition and memory 4 standard AA batteries (1.5 V) ensure long service life Setting of the signals: audible signal (buzzer) on off and vibration on off Alterable threshold value (pre-warning level) Switchable display backlight Menu languages optionally available: Italian, French, Chinese and Russian Memory capacity up to 2000 readings, incl date and time Offers possibility to program flow charts and sets of parameters Programmable: angle control during torque tightening and torque control during angle tightening Programming and evaluation software for storage data with access via Mini-USB connection optionally available (available on request at extra charge) Storage data may be transmitted by radio, WLAN or Bluetooth (available on request at extra charge) ISO 6789 DIN EN ISO 6789 NF EN ISO 6789 Includes detailed operating instructions and certficate in aluminium frame case with foam insert, also includes HAZET Insert Reversible Ratchet Offers possibility to select or program the effective length for other insert tools (precondition for the correct torque angle measurement) 1 K Drive! 4 Delivery includes Insert Reversible Ratchet i 10 = 3 8 Length with without insert tool: mm mm Weight with without insert tool: 870 g 780 g etac x Delivery includes Insert Reversible Ratchet i 12,5 = 1 2 Length with without insert tool: 580 mm 518 mm Weight with without insert tool: 1250 g 980 g etac x Delivery includes Insert Reversible Fine Tooth Ratchet 6406 i 20 = 3 4 Length with without insert tool: mm mm Weight with without insert tool: 3200 g 2300 g etac x Components and Spare Parts see pages 275 to 283
14 Torque Technology System 6300 CT Torque Wrenches System 6300 CT A With lockable torque setting Especially suitable for application in series production Release accuracy tolerance: ± 2% of scale value (in direction of actuation) according to DIN EN ISO 6789:2003 (D) Information HAZET Adjusting the desired torque value with Adjustment Wrench HAZET 6399 (see below) in conjunction with Torque Tester HAZET 6903, 6905 or any other suitable device. All Torque Wrenches of this line (HAZET ) are without scale and without signal transmitter Torque Wrench Torque Wrench System 6300 CT With lockable torque setting Especially suitable for application in series production With plug-and-socket connection to accommodate insert tools Release accuracy tolerance: ± 2% of scale value (in direction of actuation) according to DIN EN ISO 6789:2003 (D) 1 K Drive! x x x With factory-set release torque according to your needs V x V x V x With lockable torque setting Especially suitable for application in series production With plug-and-socket connection to accommodate insert tools Release accuracy tolerance: ± 2% of scale value (in direction of actuation) according to DIN EN ISO 6789:2003 (D) 1 K Drive! x x With factory-set release torque according to your needs V x V x Adjustment Wrench With lockable torque setting Especially suitable for application in series production With plug-and-socket connection to accommodate insert tools Release accuracy tolerance: ± 2% of scale value (in direction of actuation) according to DIN EN ISO 6789:2003 (D) 1 K Drive! x x With factory-set release torque according to your needs V x V x For Torque Wrenches HAZET (V), to adjust and to lock the torque value 1 K Explication of effective lengths of Insert Tools and further suitable Insert Tools see from page 161 on Components and Spare Parts see pages 275 to
15 Torque Technology Torque Screwdrivers Torque Screwdrivers A F or applications requiring low torque ranges 0,1 10 Nm Especially suitable for: Screwed connections in plastic material Connections in switch cabinets Model making Torque Screwdrivers Torque Screwdriver, 3 pieces For torque values from 0.6 up to 5.4 Nm Fast and precise setting of torque value with hex head wrench (HAZET , included in delivery) Torque release clearly palpable and audible by ratcheting when torque setting is reached Unlimited loosening torque without torque function Bit holding adapter with magnet for all current bits with F drive or HAZET-Adapter 2304 for the connection with 1sockets HAZET 850 Release accuracy (tolerance) according to EN ISO 6789 Application e.g. disc brakes on bicycles Contents: Torque handle with bit holding adapter , hex head wrench Drive! Tolerance % h 6.3 = According to VW Service Information: e.g. for the fastening screws at the air-filter housing on 1.4 l engine with turbocharger on VW Eos, Golf, Golf Plus and Passat h 6.3 = h 6.3 = i 6.3 = 1 4 g 6.3 = i 6.3 = Torque Screwdriver SYSTEM 6000 CT Release Accuracy Tolerance ± 5% C Release accuracy tolerance (in direction of actuation): ± 5% of scale value according to DIN EN ISO 6789:2003 (D) For screwdriver bits with 6.3 = 1 4 outside hexagon drive Operation of sockets (j drive 6.3 = 1 4 ) in conjunction with Adapter HAZET 2304 Application, e.g. on screwed connections in plastic materials and connections on switch cabinets and model making 1 K Drive! Graduation cnm CT 170 h 6.3 = CT 230 h 6.3 = i 6.3 = 1 4 g 6.3 = i 6.3 = Torque Screwdriver Especially appropriate for the application in series production With inside hexagon drive 6.3 = 1 4 for screwdriver bits Release accuracy tolerance (in direction of actuation): ± 6% of scale value according to DIN EN ISO 6789:2003 (D) Tightening at torque setting is possible only with screws with right-handed threads Without adjustment scale Adjustment of the desired torque value with enclosed Hex Head Wrench HAZET 2100 A-316 in conjunction with torque testing device 1 K Drive! h 6.3 = b Torque Screwdriver SYSTEM 6000 CT Release Accuracy Tolerance ± 5% Adapter For the connection of sockets with square drive according to DIN 3120 and operating tools with hexagon drive Chrome-Vanadium Surface phosphatized 1 4 B i 6.3 = 1 4 g 6.3 = Components and Spare Parts see pages 275 to 283
16 Torque Technology Insert Tools Insert Tools A Suitable Torque Wrenches see pages 153 and 159 Data for effective length on Torque Wrenches with (different) Insert Tools MDE = Torque to be selected MDV = Prescribed torque lj = Standard length adjustment with adjusting device l 1 = Effective length of torque wrench l 2 = Gauge dimension of adjusting device l w = Gauge dimension of extended insert tool (l 1 + l 2 ) x MDV MDE = l 1 + l w Dimensions of various HAZET Torque Wrenches: 1 M Adjusted with HAZET-No. N CT (S) CT (S) CT (S) CT (S) CT (S) 30 1 M Adjusted with HAZET-No. N CT (S) CT (S) CT CT CT M (V) (V) (V) (V) (V) (V) (V) 570 Special Lever Insert Reversible Ratchet Insert Tools Forged from solid steel With plug-and-socket-connection to accommodate insert tools For loosening tight screwed connections Without any torque functioning 1 K Drive x x Fine tooth, 72 teeth, rotation angle 5 Square drive according to DIN 3120 A, ISO A Chrome-Vanadium Drop forged Surface chrome-plated 1 K Drive Drive N N 46 i 6.3 = x i 10 = x i 12.5 = x i 12.5 = x i 20 = x Insert Reversible Ratchet Square drive according to DIN 3120 A, ISO A teeth teeth teeth teeth Chrome-Vanadium Drop forged Surface chrome-plated 1 K Drive Drive N i 6.3 = x i 10 = x i 12.5 = x i 12.5 = x With locking device and quick release press button Square drive according to DIN 3120 A, ISO A S 20 teeth S 30 teeth S 32 teeth S 32 teeth Chrome-Vanadium Drop forged Surface chrome-plated 1 K Drive Drive N S 46.5 i 6.3 = x S 61 i 10 = x S 74.5 i 12.5 = x S 83.5 i 12.5 = x Components and Spare Parts see pages 275 to
17 Torque Technology Insert Tools Reversible Ratchet for Bits b C Repair Set 1 4 Insert Tools For Screwdriver Bits Chrome-Vanadium Drop-forged Surface chrome-plated 1 K Drive Drive N 4 i drive 6.3 = teeth h 6.3 = x i drive 8 = teeth h 8 = x Repair Set for ratchet wheel 6.3 = 1 4 i consisting of: ratchet wheel, pawl, shift lever, screws, ball, compression spring for S S Repair Set for shift lever, consisting of: shift lever, screws, ball, compression spring, spring washer and locking ring for , S, , S Repair Set for ratchet wheel 12.5 = 1 2 i consisting of: ratchet wheel, pawl, shift lever, screws, ball, compression spring, spring washer, lockring for , Repair Set for ratchet wheel 12.5 = 1 2 i consisting of: ratchet wheel, pawl, shift lever, screws, ball, compression spring, spring washer, lockring for S, S S Repair Set for ratchet wheel 6.3 = 1 4 i consisting of: ratchet wheel, pawl, shift lever, screws, ball, compression spring for Repair Set for ratchet wheel 10 = 3 8 i consisting of: ratchet wheel with quick-release press-button, pawl, shift lever, screws, ball, compression spring for 8816 S, S as well as for re-equipping 8816 P, 8816 G, 8816 GK, 8816 ST, 6110 CT, CT, CT, CT, CT, S Repair Set Insert Holder with Square Drives 1 4 Repair Set for shift lever consisting of: shift lever, pawl, screws, ball, compression spring for 8816 G, 8816 GK, 8816 P, 8816 S, 8816 ST 916 K, , 6110 CT, CT, CT, CT, CT , S, P Repair Set for ratchet wheel 10 = 3 8 i consisting of: ratchet wheel, pawl, shift lever, screws, ball, compression spring for 8816 G, 8816 GK, 8816 P, 8816 ST, 6110 CT, CT, CT, CT, CT, P7 N Repair Set for shift lever, consisting of: shift lever, screws, ball, compression spring for CT, CT, CT, , S, Repair Set for ratchet wheel 6.3 = 1 4 i consisting of: ratchet wheel, pawl, shift lever, screws, ball, compression spring for CT, CT, CT, CT, B Set, 4 pieces 1 Drive x Spare Parts 1 K Drive K N 4 Holder square insert 9 x 12 j drive 10 = i 10 = x Sliding square tangs i 10 = i 6.3 = 1 4 j 10 = i 10 = 3 8 j 10 = i 12.5 = 1 2 j 10 = Components and Spare Parts see pages 275 to 283
18 Torque Technology Insert Tools Insert Square Drive Insert Adapter with Hinge Joint Square drive, DIN 3120 A, ISO Chrome-Vanadium Surface chrome-plated 1 K Drive Drive Q i 12.5 = x i 20 = x Insert Bit Holder For the operation of screwed connections in areas with restricted access or behind obstacles, e.g. with torque wrenches or reversible ratchets Possible use as extension and adapter 14 x 18 to 9 x 12 Operation with j 10 = 3 8 possible Flat style Chrome-Vanadium Surface chrome-plated Note: Tightening with precise torque values is possible only in straight, in-line position 1 K Drive Drive Q g 68 9 x x Insert Adapter Insert Tools ISO 1173, chrome-plated 1 K Drive Drive Q b 40.5 h 6.3 = x c 41.5 h 8 = x d 58 h 8 = x Insert Adapter With plug-and-socket-connection to accommodate insert tools j drive 10 = 3 8 For the operation of screwed connections in areas with restricted access (engine compartment) Chrome-Vanadium Surface chrome-plated 1 K Drive Drive Q c x 12 j 10 = Blank-End Insert Chrome-plated 1 K Drive Drive Q 4 Square insert 14 x 18 to 9 x c x 18 9 x Square insert 9 x 12 to 14 x d 45 9 x x Spring and bolt included in delivery Caution: when welding-on tools, the release torque values may change. Please pay attention to effective lengths (see table in HAZET Illustrated List on page 161) 1 K Drive c 25 9 x d x Components and Spare Parts see pages 275 to
19 Torque Technology Insert Tools Insert Open-End Wrench Insert h Box Wrench C e 1 K Drive N r Q d-e x 18 E d-e x 18 E d-e x 18 E Insert Tools Chrome-plated 1 K Drive Q c x c x c x c x c x c x c x c x c x c x c x c x c x d x d x d x d x d x d x d x d x d x d x d x d x d x d x d x d x d x Flare Nut Insert Tool Chrome-plated 1 K Drive Q c x c x c x c x c x c x c x c x c x c x c x Insert Box Wrench % Reinforced design 6450 DS x DS x DS x DS x DS x Insert h Box Wrench Chrome-plated 1 K Drive N r Q c-e x 12 E c-e x 12 E c-e x 12 E c-e x 12 E c-e x 12 E c-e x 12 E c-e x 12 E c-e x 12 E c-e x 12 E c-e x 12 E d-e x 18 E d-e x 18 E d-e x 18 E d-e x 18 E d-e x 18 E d-e x 18 E e B With Traction profile Chrome-plated 1 K Drive Q c x c x c x c x c x c x c x c x c x c x c x c x c x c x d x d x d x d x d x d x d x d x d x d x d x d x d x d x d x d x Components and Spare Parts see pages 275 to 283
20 Torque Technology Accessories and Testers Accessories and Testers A Mechanical Angle Dial K Electronic Torque Tester For tightening screws as a function of the torsion angle To be used with operating tools with i drive 12.5 = 1 2 (resp. 20 = 3 4 ) and tools with j drive 12.5 = 1 2 (resp. 20 = 3 4 ) With flexible magnetic holder for the fixing point Range 0 360, graduation 1, 95 mm x 1 Drive i 12.5 = i 20 = Electronic Torque Tester Compact and easy-to-handle torque tester for testing torque wrenches according to DIN EN ISO 6789:2003 Accuracy tolerance: ±1% Measuring range: Nm (max. torque) Big and easy to read LED status display with 3 LED Quick wall or table fixation with 4 screws Fix hexagon socket, Ä 27 mm Simple handling 3 operation modes: Tracking mode Click mode for click point indication (1st peak) DIAL mode for peak value indication (final peak) Calibration in Nm, torque units lbf.ft and lbf.in may also be selected Possibility to enter target torque setting and percentage tolerance setting Supplied in delivery: RS-232 C connection cable to computer, printer, etc. and mains adapter Compatible with HAZET testing software 7901 E-D Weight device: 3.28 kg Weight incl. case and mains adapter: 4,66 kg H 97,5 x x 160 mm (182 mm testing hexagon incl.) 1! E Accessories and Testers HAZET Torque Testing Software Compact and easy-to-handle torque tester (for testing torque wrenches according to DIN EN ISO 6789:2003) Accuracy tolerance ± 1% Measuring range Nm (max. torque) Big and easy to read LED status display with 3 LED Quick wall or table fixation with 4 screws Fix square socket, 12.5 = 1 2 Simple handling reducing user errors to a minimum 3 operation modes: Tracking mode Click mode for click point indication (1st peak) DIAL mode for peak value indication (final peak) Calibration in Nm, torque units lbf.ft and lbf.in may also be selected Possibility to enter target torque setting and percentage tolerance setting RS-232C cable (included in delivery) for connection to computer, printer as well as mains receiver Compatible with HAZET testing software 7901 E-D Weight fo the device: 3.28 kg Weight with box and mains adapter: 4.66 kg H 97,5 x x 160 mm 1! E For the Electronic Torque Testers 7901 E and 7902 E For creating, memorizing and printing professional torque test certificates according to DIN EN ISO 6789:2003 Database (updates will be available) of all current HAZET torque wrenches (whose test values are in the range of Nm) and of insert tools included Optional extension of the database to include data of other manufacturers, release torque wrenches (Click-Type), insert tools, measuring ranges, test values, torque units, tolerances and standards Software for creating user-own certificate layouts and optional integration of company logo s Language tool included. German and English is already available. By means of the language tool, the user creates the operating surface, tables and designation of boxes in any required language Internet update function Detailed documentation included System requirements Operating system: Microsoft Windows 2000 XP Vista Windows 7 Required storage space: Min. 50 MB free storage space Main storage: Min. 256 MB Processor: from Pentium III on Graphic resolution: Min x E-D Components and Spare Parts see pages 275 to
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