Windshield Wiper System

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1 Windshield Wiper System Page 1 / Windshield Wiper System General information Caution! When disconnecting and reconnecting battery terminals, observe all applicable Notes and torque specifications, as well as instructions on performing OBD program and electrical system function checks as specified in this Repair Manual. 27-4, Batteries, reconnecting sequence. Not adhering to proper disconnection sequence will result in deactivation of Main Battery Switch -E74- and subsequent damage to electrical system components. Observe battery terminal/post handling instructions 27-1, Battery post/terminal, handling instructions. The windshield wiper system is controlled by the Wiper Motor Control Module J400 which is integrated with Windshield Wiper Motor V. Wiper Motor Control Module J400 functions can be checked using On Board Diagnostic (OBD) program function "Output Diagnostic Test Mode" 92-1, Wiper Motor Control Module J400, Output Diagnostic Test Mode (DTM). The front hood ( Front Hood Switch F266 ) must be closed in order to activate windshield wiper functions. In the event that the Windshield Wiper Motor V with Wiper Motor Control Module J400, J400 must be coded 92-1, Wiper Motor Control Module J400, coding The rain and ambient light intensity determined by Rain/Light Recognition Sensor G397 is converted to signals which are transmitted to J400 for automatic wiper control, as well as to Vehicle Electrical System Control Module J519 for automatic headlamp control

2 Windshield Wiper System Page 2 / 17 when feature is activated via Light Switch E1 (where applicable) Owners Manual and 94-8, Steering column switches, assembly Additional information: Owners Manual Self Study Program - Course Number 89E303 "The Touareg" Self Study Program - Course Number 89J303 "The Touareg Electrical System Design and Function" Wiring Diagrams Component Locations CAN-Bus wire repairs 97-6, Repairing CAN-Bus wires. On Board Diagnostic, function Wiper Motor Control Module J400 and Vehicle Electrical System Control Module J519 are controlled by an internal microprocessor with On Board Diagnostic (OBD) capability. If malfunctions occur in monitored components, Diagnostic Trouble Codes (DTC) will be stored in memory. Troubleshoot windshield wiper malfunctions by performing OBD program using VAS 5051/5052 Tester in operating mode "Guided Fault Finding". Windshield wiper assembly, removing and installing Special tools, testers and auxiliary items required Torque Wrench 5-50Nm VAG1331 (or 5-50 Nm equivalent)

3 Windshield Wiper System Page 3 / 17 Windshield wiper assembly, removing The front hood ( Front Hood Switch F266 ) must be closed in order to activate windshield wiper functions. Wiper arms and windshield cowl panel must be removed in order to remove wiper assembly. Caution! Before removing wiper arms, ensure that wiper motor is in park position. This ensures proper wiper arm/blade position when reinstalling. - Close front hood. - Switch ignition on and briefly operate wipers. - Switch wipers off and ensure wiper arms move to park position. Caution! When disconnecting and reconnecting battery terminals, observe all applicable Notes and torque specifications, as well as instructions on performing OBD program and electrical system function checks as specified in this Repair Manual. 27-4, Battery, disconnecting and reconnecting. Not adhering to proper disconnection sequence will result in deactivation of Main Battery Switch -E74- and subsequent damage to electrical system components. Observe battery terminal/post handling instructions 27-1, Battery post/terminal, handling instructions. - Disconnect battery 27-4, Battery, disconnecting and reconnecting. Drivers wiper arm, removing

4 Windshield Wiper System Page 4 / 17 - Pry off cap - arrow - using screwdriver. - Loosen nut - arrow - but do not remove completely. - Rock wiper arm back and forth on shaft until felt to release. - Remove nut completely and remove wiper arm from wiper shaft. Front passengers wiper arm, removing

5 Windshield Wiper System Page 5 / 17 Articulated front passenger side wiper arm is driven by wiper shaft in location Remove nut from wiper arm axle. - Remove nut from wiper arm shaft. - Remove washer from wiper arm axle. - Rock wiper arm gently on shaft until taper can be pulled out of wiper arm Remove wiper arm. Windshield cowl panel, removing - Release fasteners - arrows - by turning 90º. - Carefully lift cover slightly until electrical connection for Air Quality Sensor G238 can be disconnected. - Remove cover. The plenum chamber cover is inserted into a guide rail beneath the windshield.

6 Windshield Wiper System Page 6 / 17 For clarity, the windshield cowl panel is shown removed. - Release fasteners by turning Carefully unclip plenum chamber cover upward - arrows -. Wiper assembly, removing - Remove hex socket head bolt M6-1 - and remove washer. - Remove bolts

7 Windshield Wiper System Page 7 / 17 - Unclip wire retainer from wiper frame. - Disconnect electrical connection at Windshield Wiper Motor V. Caution! Use care when disconnecting electrical connections. Do not use force. - Remove hex socket head bolts M6-2 - and remove washers. - Remove complete wiper frame. In the event that Windshield Wiper Motor V with Wiper Motor Control Module J400 is replaced, J400 must be coded 92-1, Wiper Motor Control Module J400, coding. Windshield Wiper Motor V, removing from frame - Remove nut

8 Windshield Wiper System Page 8 / 17 - Remove crank from wiper motor shaft. - Remove bolts - arrows - for Windshield Wiper Motor V. - Remove wiper motor from wiper frame. In the event that Windshield Wiper Motor V with Wiper Motor Control Module J400 is replaced, J400 must be coded 92-1, Wiper Motor Control Module J400, coding. Windshield Wiper Motor V, installing into frame - Insert Windshield Wiper Motor V into wiper frame and secure with bolts - arrows -. - Torque fasteners according to value in table 92-8, Wiper and Washer System, tightening torques.

9 Windshield Wiper System Page 9 / 17 - Place crank onto shaft of Windshield Wiper Motor V, the distance - A - between crank and pin must be 7 mm. - Thread on crank with nut Torque nut according to value in table 92-8, Wiper and Washer System, tightening torques. Caution! When disconnecting and reconnecting battery terminals, observe all applicable Notes and torque specifications, as well as instructions on performing OBD program and electrical system function checks as specified in this Repair Manual. 27-4, Battery, disconnecting and reconnecting. Not adhering to proper disconnection sequence will result in deactivation of Main Battery Switch -E74- and subsequent damage to electrical system components. Observe battery terminal/post handling instructions 27-1, Battery post/terminal, handling instructions. - Reconnect battery 27-4, Battery, disconnecting and reconnecting. In the event that Windshield Wiper Motor V with Wiper Motor Control Module J400 is replaced, J400 must be coded 92-1, Wiper Motor Control Module J400, coding. Wiper assembly, installing

10 Windshield Wiper System Page 10 / 17 Caution! When disconnecting and reconnecting battery terminals, observe all applicable Notes and torque specifications, as well as instructions on performing OBD program and electrical system function checks as specified in this Repair Manual. 27-4, Battery, disconnecting and reconnecting. Not adhering to proper disconnection sequence will result in deactivation of Main Battery Switch -E74- and subsequent damage to electrical system components. Observe battery terminal/post handling instructions 27-1, Battery post/terminal, handling instructions. - Reconnect battery 27-4, Battery, disconnecting and reconnecting. - Let Windshield Wiper Motor V run to rest position, to do so, connect connector to Windshield Wiper Motor V and operate windshield wiper switch briefly to do so. Front hood ( Front Hood Switch F266 ) must be closed to activate windshield wiper functions. - Install wiper frame with linkage and Windshield Wiper Motor V in reverse sequence. - Torque all fasteners according to value in table 92-8, Wiper and Washer System, tightening torques. In the event that Windshield Wiper Motor V with Wiper Motor Control Module J400 is replaced, J400 must be coded 92-1, Wiper Motor Control Module J400, coding. Windshield cowl panel, installing - Install in reverse order of removal. Wiper arms, installing - Locate driver and front passenger side wiper arms onto shafts.

11 Windshield Wiper System Page 11 / 17 - Loosely screw nut onto driver side wiper arm shaft. - Install washer on wiper arm shaft. - Insert taper into wiper arm Screw nut loosely onto wiper arm shaft of passengers side. nut of wiper arm shaft must only be tightened after adjusting windshield wiper blade end position. - Screw nut for wiper arm axle of passengers side. - Torque nut of wiper arm axle of passengers side according to value in table 92-8, Wiper and Washer System, tightening torques. - Adjust windshield wiper blade park position 92-1, Wiper blade park position, adjusting. Wiper arms, removing and installing Removing: Drivers wiper arm 92-1, Drivers wiper arm, removing.

12 Windshield Wiper System Page 12 / 17 Front passengers wiper arm wiper arm, removing. 92-1, Front passengers Installing: Installing wiper arms 92-1, Wiper arms, installing. Wiper blade park position, adjusting Special tools, testers and auxiliary items required Torque Wrench 5-50Nm VAG1331 (or 5-50 Nm equivalent) Drivers side: Distance - a - between wiper blade and lower edge of windshield must be 44 mm. Distance - a - between wiper blade and lower edge of windshield must be 12 mm. - If necessary, adjust the park position by repositioning wiper arm. - Torque nut for drivers side wiper arm according to value in table 92-8, Wiper and Washer System, tightening torques.

13 Windshield Wiper System Page 13 / 17 Passenger side: The distance - a - between wiper blade and lower edge of windshield must be 12 mm. The distance - a - between wiper blade and lower edge of windshield must be 9 mm. - Adjust the park position by loosening the taper and shifting wiper arm, if necessary. - Torque nut for passengers side wiper arm according to value in table 92-8, Wiper and Washer System, tightening torques. Wiper blades ( "Aero-wiper" ), removing and installing Removing: - Move wipers to park position. Caution! Before removing wiper blades: Switch off all electrical consumers. Switch ignition off and remove ignition key. To ensure proper wiper performance, only grab/lift Aero-wiper blades at the mounting pivot on wiper arm when removing and installing. Driver and passenger wiper blades are different lengths. Damage will result if wiper blades are interchanged. - Lift Aero-wiper blade/arm assembly from windshield,

14 Windshield Wiper System Page 14 / 17 noting CAUTION! above. - Turn wiper blade on wiper arm until it reaches stop - arrow A -. - Pull off wiper blade from wiper arm pivot - arrow B -. Installing: - Slide wiper blade onto axle of wiper arm. - Turn wiper blade on wiper arm axle until it reaches stop. - Carefully fold wiper arm back onto windshield. Rain Sensor G213 and Rain/Light Recognition Sensor G397, removing and installing Removing and installing Rain Sensor G213 and Rain/Light Recognition Sensor G397 is identical. Depending on vehicle equipment (windshield tint), different sensors are installed Parts Catalog. Removing: Caution! Switch off all electrical consumers. Switch off ignition and remove ignition key. - Remove interior mirror

15 Windshield Wiper System Page 15 / 17 Repair Manual, Body Interior, Repair Group 68, Interior mirror, removing and installing. - Disconnect electrical connection from sensor Using a screwdriver, pry Rain Sensor G213 or Rain/Light Recognition Sensor G from bracket When removing, make sure to pry off complete Rain Sensor G213 or Rain/Light Recognition Sensor G397 and not only the upper casing of Rain Sensor G213 or of Rain/Light Recognition Sensor G397. Caution! Upper shell of sensor is easily detached and may break when removing (prying). Use care to ensure complete sensor is removed from frame. Installing: Install in reverse order of removal, noting the following:

16 Windshield Wiper System Page 16 / 17 The windshield surface inside the sensor mounting frame must be thoroughly cleaned prior to installing sensor. Ensure the sensors optical receptor is kept clean and free from contaminants (dust particles, dirt etc.). In the event the sensors optical receptor becomes contaminated (dust, dirt etc.), remove contaminants by gently applying the adhesive side of a suitable tape strip to surface, or use commercially available low pressure aerosol compressed air. When installing, the sensors optical receptor must make uninterrupted and even contact with the windshield surface (no air bubbles). Wiper Motor Control Module J400, servicing Wiper Motor Control Module J400, removing and installing Wiper Motor Control Module J400 is integrated with Wiper Motor V and cannot be serviced separately. - Wiper Motor V removing and installing 92-1, Windshield wiper assembly, removing and installing. In the event that Windshield Wiper Motor V with Wiper Motor Control Module J400 is replaced, J400 must be coded 92-1, Wiper Motor Control Module J400, coding. Wiper Motor Control Module J400, coding - Connect Diagnostic Operation System VAS5051A 97-1, VAS 5051 / In Diagnostic Operation System VAS5051A, select operating mode "Guided Fault Finding". - Using the "Go To" button, select "Functions/Component selection" and the following menu options in sequence: Body

17 Windshield Wiper System Page 17 / 17 Electrical Equipment 01 - On Board Diagnostic (OBD) capable systems Wiper electronics Functions of wiper electronics Control Module for wiper motor, coding Wiper Motor Control Module J400, Output Diagnostic Test Mode (DTM) - Connect Diagnostic Operation System VAS5051A 97-1, VAS 5051 / In Diagnostic Operation System VAS5051A, select operating mode "Guided Fault Finding". - Using the "Go To" button, select "Functions/Component selection" and the following menu options in sequence: Body Electrical Equipment 01 - On Board Diagnostic (OBD) capable systems Wiper electronics Functions of wiper electronics Output Diagnostic Test Mode (DTM) of wiper electronics

18 Windshield Washer System Page 1 / Windshield Washer System General information Windshield washer system function can be checked using Vehicle Electrical System Control Module J519 On Board Diagnostic (OBD) program function "Output Diagnostic Test Mode (DTM)" 97-5, Vehicle Electrical System Control Module J519, Output Diagnostic Test Mode (DTM). Additional information: Owners Manual Self Study Program - Course Number 89E303 "The Touareg" Self Study Program - Course Number 89J303 "The Touareg Electrical System Design and Function" Wiring Diagrams Component Locations On Board Diagnostic (OBD), function Windshield washer functions are controlled by Vehicle Electrical System Control Module J519 which has On Board Diagnostic (OBD) capability. If malfunctions occur in monitored components, Diagnostic Trouble Codes (DTC) will be stored in memory. Troubleshoot windshield washer malfunctions by performing OBD program using VAS 5051/5052 Tester in operating mode "Guided Fault Finding". Windshield washer system, component overview

19 Windshield Washer System Page 2 / 11 Volkswagen Technical Site: огромный архив документации по автомобилям Volkswagen, Skoda, Seat, Audi Washer fluid reservoir filling tube Removing and installing 92-2, Washer fluid reservoir filling tube, removing and installing. Y-piece Routes washer hose to washer jets Angle coupling Washer hose coupling to right washer jet Overview 92-6, Washer Hose Couplings

20 Windshield Washer System Page 3 / 11 Right washer jet Depending on equipment, with Right Washer Nozzle Heater Z21 Height adjustable only 92-2, Windshield washer jets, checking and adjusting Removing and installing 92-2, Windshield washer jets, removing and installing Washer hose Repairing 92-7, Washer Hoses, repairing Angle coupling Washer hose coupling to left washer jet Overview 92-6, Washer Hose Couplings Left washer jet Depending on equipment, with Left Washer Nozzle Heater Z20 Height adjustable only 92-2, Windshield washer jets, checking and adjusting Removing and installing 92-2, Windshield washer jets, removing and installing Windshield and Rear Window Washer Pump V59 Removing and installing 92-2, Windshield and Rear Window Washer Pump V59, removing and installing Checking 97-5, Vehicle Electrical System Control

21 Windshield Washer System Page 4 / 11 Module J519, Output Diagnostic Test Mode (DTM) Angle coupling Washer hose coupling to Windshield and Rear Window Washer Pump V59 Overview 92-6, Washer Hose Couplings Windshield Washer Fluid Level Sensor G33 Removing and installing 92-2, Windshield Washer Fluid Level Sensor G33, removing and installing Washer fluid reservoir Provides washer fluid for windshield, rear window and headlamp washers (where applicable) Removing and installing 92-2, Washer fluid reservoir, removing and installing Washer fluid reservoir, removing and installing Washer fluid reservoir is in two parts. Washer fluid reservoir, removing and installing 92-2, Washer fluid reservoir, removing and installing Washer fluid reservoir filling tube, removing and installing 92-2, Washer fluid reservoir filling tube, removing and installing. Washer fluid reservoir, removing and installing In order to prevent misconnection of washer hoses

22 Windshield Washer System Page 5 / 11 at the washer pump, washer hose couplings are color coded. Ensure any removed hoses are reconnected according to color code. Removing: Caution! Switch off all electrical consumers. Switch off ignition and remove ignition key. - Remove front right wheel housing liner. Repair Manual, Body Exterior, Repair Group 66, Wheel housing liner, removing and installing. - Remove bolts for reservoir in wheel housing. - Disconnect electrical connection

23 Windshield Washer System Page 6 / 11 - Pull reservoir toward rear - arrow - from filling tube Place reservoir on front tire. - Unclip hose from reservoir - arrows - and disconnect from pump Drain reservoir and retain fluid. - Disconnect electrical connection at Headlamp Washer Pump V Disconnect electrical connections at Windshield Washer Fluid Level Sensor G and at Windshield and Rear Window Washer Pump V

24 Windshield Washer System Page 7 / 11 - Release and remove angle couplings and from pump Remove washer fluid reservoir from wheel housing. Installing: Install in reverse order of removal, observing the following: - Washer hose connections and are marked white or black and must be allocated to the corresponding color connections at pump. - Where applicable, bleed headlamp washer system after completing assembly work 92-5, Headlamp washer system, bleeding. Washer fluid reservoir filling tube, removing and installing Removing: Caution! Switch off all electrical consumers. Switch off ignition and remove ignition key. - Before washer fluid reservoir filling tube can be removed, the right front fender must be removed Repair Manual, Body Exterior, Repair Group 50, Front fender, removing and installing. - Remove screw - arrow -. - Turn filling tube upward and pull it toward front out of reservoir.

25 Windshield Washer System Page 8 / 11 Installing: Install in reverse order of removal. Windshield and Rear Window Washer Pump V59, removing and installing The Windshield and Rear Window Washer Pump V59 is installed on the washer fluid reservoir in right wheel housing. Removing: Caution! Switch off all electrical consumers. Switch off ignition and remove ignition key. - Remove washer fluid reservoir 92-2, Washer fluid reservoir, removing and installing. - Pull pump from reservoir - arrow -. Installing: Install in reverse order of removal, observing the following: - Bleed headlamp washer system after completing assembly work 92-5, Headlamp washer system, bleeding. Windshield Washer Fluid Level Sensor G33, removing and installing Removing: Caution! Switch off all electrical consumers.

26 Windshield Washer System Page 9 / 11 Switch off ignition and remove ignition key. - Remove washer fluid reservoir 92-2, Washer fluid reservoir, removing and installing. - Separate Windshield Washer Fluid Level Sensor G and remove from rubber seal. Installing: Install in reverse order of removal, observing the following: - Bleed headlamp washer system after completing assembly work 92-5, Headlamp washer system, bleeding. Windshield washer jets, removing and installing Washer jets are pre-adjusted and can only be adjusted in height. In the event contamination in washer jet produces an uneven spray pattern, remove washer jet and rinse it with water in the opposite direction of spray. It is permissible to further blow through in opposite direction of spray with compressed air. Removing:

27 Windshield Washer System Page 10 / 11 - To remove jets, press on left side of jet and remove jet forward out of hood. - Pull hose off jet and disconnect electrical connector. Installing: - Connect hose coupling. - Connect electrical connector. - Insert jet in opening so that it engages. - Check and adjust washer jets 92-2, Windshield washer jets, checking and adjusting. Windshield washer jets, checking and adjusting Caution! Danger of damage. Washer nozzle may be damaged. Do not use solid objects to clean the washer nozzles! In the event contamination in washer jet produces an uneven spray pattern, remove washer jet and rinse it with water in the opposite direction of spray. It is permissible to further blow through in opposite direction of spray with compressed air. Do not use solid objects to clean the washer nozzles! Adjusting washer nozzles for front windshield washer system

28 Windshield Washer System Page 11 / 11 Repair Manual, Maintenance.

29 Rear Window Wiper System Page 1 / Rear Window Wiper System General information Caution! When disconnecting and reconnecting battery terminals, observe all applicable Notes and torque specifications, as well as instructions on performing OBD program and electrical system function checks as specified in this Repair Manual. 27-4, Battery, disconnecting and reconnecting. Not adhering to proper disconnection sequence will result in deactivation of Main Battery Switch -E74- and subsequent damage to electrical system components. Rear window wiper system function can be checked using Comfort System Central Control Module J393 On Board Diagnostic (OBD) program function "Output Diagnostic Test Mode (DTM)" 97-5, Comfort System Central Control Module J393, Output Diagnostic Test Mode (DTM) Additional information: Owners Manual Self Study Program - Course Number 89E303 "The Touareg" Self Study Program - Course Number 89J303 "The Touareg Electrical System Design and Function" Wiring Diagrams Component Locations On Board Diagnostic (OBD), function Rear window wiper system functions are controlled by the Comfort System Central Control Module J393 which has On Board Diagnostic (OBD) capability. If malfunctions occur in monitored components, Diagnostic Trouble Codes (DTC) will be stored in memory. Troubleshoot rear window wiper malfunctions by performing OBD program using VAS 5051/5052 Tester in operating mode "Guided Fault Finding". Rear window wiper assembly, removing and installing

30 Rear Window Wiper System Page 2 / 8 Rear window wiper arm, removing and installing Rear window must remain closed when removing and installing. Special tools, testers and auxiliary items required Torque Wrench 5-50Nm VAG1331 (or 5-50 Nm equivalent) Removing: - Move wiper into park position. - Unclip cover cap for rear window wiper downward - arrow -.

31 Rear Window Wiper System Page 3 / 8 - Loosen nut but do not remove completely. - Fold wiper arm and rock wiper arm back and forth on shaft until felt to release. - Remove nut completely and remove wiper arm Installing: - Install wiper arm in reverse order of removal and set rear window wiper blade park position 92-3, Rear window wiper blade park position, adjusting. Rear Window Wiper Motor V12, removing and installing Caution! When disconnecting and reconnecting battery terminals, observe all applicable Notes and torque specifications, as well as instructions on performing OBD program and electrical system function checks as specified in this Repair Manual. 27-4, Battery, disconnecting and reconnecting. Not adhering to proper disconnection sequence will result in deactivation of Main Battery Switch -E74- and subsequent damage to electrical system components. Rear window must remain closed when removing and installing. Special tools, testers and auxiliary items required

32 Rear Window Wiper System Page 4 / 8 Torque Wrench 5-50Nm VAG1331 (or 5-50 Nm equivalent) Removing: - Remove wiper arm 92-3, Rear window wiper arm, removing and installing. - Disconnect battery 27-4, Battery, disconnecting and reconnecting. - Remove lower trim for rear lid Repair Manual, Body Interior, Repair Group 70, Rear lid trim; removing and installing lower trim for rear lid. - Disconnect electrical connection at motor Remove nuts Remove motor Installing: Install in reverse order of removal, noting the following:

33 Rear Window Wiper System Page 5 / 8 Motor must be aligned during installation so that drive pin of eccentric lever engages in hole - arrow - of control disc. Caution! If position of follower pin on eccentric lever does not match control disc of wiper motor - 2 -, turn wiper arm shaft from outside. Under no circumstances must control disc be turned. - Position motor on rear lid so that drive pin of eccentric engages in control disc Center motor to window module - arrow - using a suitable centering drift with 5 mm diameter. As a centering drift, e.g. a commercially available drill with a diameter of 5 mm and a length of at least 75 mm can be used. When using a drill, there must be no burrs on the shaft.

34 Rear Window Wiper System Page 6 / 8 - Fasten motor with nuts to rear lid. - Torque nuts according to value in table 92-8, Wiper and Washer System, tightening torques. - Install lower trim for rear lid Repair Manual, Body Interior, Repair Group 70, Rear lid trim; removing and installing lower trim for rear lid. - Install wiper arm 92-3, Rear window wiper arm, removing and installing. Rear window wiper blade park position, adjusting Special tools, testers and auxiliary items required Torque Wrench 5-50Nm VAG1331 (or 5-50 Nm equivalent) - Move wiper to park position.

35 Rear Window Wiper System Page 7 / 8 Distance - a - between wiper blade and lower edge of windshield must be 55 mm. - If necessary, adjust park position by repositioning wiper arm. - Torque nut according to value in table 92-8, Wiper and Washer System, tightening torques. Rear wiper blade ( "Aero-wiper" ), removing and installing Removing: - Move rear window wiper to park position. Caution! Switch off all electrical consumers. Switch off ignition and remove ignition key. To ensure proper wiper performance, only grab/lift Aero-wiper blades at the mounting pivot on wiper arm when removing and installing.

36 Rear Window Wiper System Page 8 / 8 - Fold wiper arm upward, holding wiper blade where it is connected to wiper arm. - Release slider on wiper blade and fold up wiper blade until it reaches stop. - Pull off wiper blade. Installing: - Slide wiper blade on wiper arm pivot - arrow A - noting CAUTION! above.. - Fold back wiper blade - arrow B -, lock slider on wiper blade and carefully fold wiper arm back on to rear window.

37 Rear Window Washer System Page 1 / Rear Window Washer System General information Rear window washer system function can be checked using Comfort System Central Control Module J393 On Board Diagnostic (OBD) program function "Output Diagnostic Test Mode (DTM)" 97-5, Comfort System Central Control Module J393, Output Diagnostic Test Mode (DTM) Additional information: Owners Manual Self Study Program - Course Number 89E303 "The Touareg" Self Study Program - Course Number 89J303 "The Touareg Electrical System Design and Function" Wiring Diagrams Component Locations On Board Diagnostic (OBD), function Rear window washer system functions are controlled by the Comfort System Central Control Module J393 which has On Board Diagnostic (OBD) capability. If malfunctions occur in monitored components, Diagnostic Trouble Codes (DTC) will be stored in memory. Troubleshoot rear window wiper malfunctions by performing OBD program using VAS 5051/5052 Tester in operating mode "Guided Fault Finding". Rear window washer system, component overview

38 Rear Window Washer System Page 2 / 4 Volkswagen Technical Site: огромный архив документации по автомобилям Volkswagen, Skoda, Seat, Audi Coupling Washer hose coupling between engine compartment and roof Overview 92-6, Washer Hose Couplings Coupling Washer hose coupling between roof and rear lid. Overview 92-6, Washer Hose Couplings Angle coupling Washer hose coupling to rear window washer jet.

39 Rear Window Washer System Page 3 / 4 Overview 92-6, Washer Hose Couplings Rear window washer jet Spray jet, replacing 92-4, Rear window washer jet, replacing Windshield and Rear Window Washer Pump V59 Removing and installing 92-2, Windshield and Rear Window Washer Pump V59, removing and installing Checking 97-5, Vehicle Electrical System Control Module J519, Output Diagnostic Test Mode (DTM) Washer hose Repairing 92-7, Washer Hoses, repairing Angle coupling Connection to washer pump Overview 92-6, Washer Hose Couplings Windshield Washer Fluid Level Sensor G33 Removing and installing 92-2, Windshield Washer Fluid Level Sensor G33, removing and installing Washer fluid reservoir Removing and installing 92-2, Washer fluid reservoir, removing and installing

40 Rear Window Washer System Page 4 / 4 Rear window washer jet, replacing Washer jet is a component of High-mount Brake Light M25 and cannot be replaced separately. If spray nozzle must be replaced, High-mount Brake Light M25 must also be replaced. - High-mount Brake Light M25, removing and installing 94-7, High-mount Brake Light M25, removing and installing. Rear window washer jet, adjusting Washer jet is a component of High-mount Brake Light M25 and cannot be adjusted. If washer jet sprays unevenly or does not spray wiper area, replace High-mount Brake Light M25 (that includes washer jet). - High-mount Brake Light M25, removing and installing 94-7, High-mount Brake Light M25, removing and installing.

41 Headlamp Washer System Page 1 / Headlamp Washer System General information The headlamp washers are activated automatically when the windshield washer switch is operated and held for at least 1.5 seconds (headlamp must be turned on - low or high beam). Headlamp washer system function can be checked using Vehicle Electrical System Control Module J519 On Board Diagnostic (OBD) program function "Output Diagnostic Test Mode (DTM)" 97-5, Vehicle Electrical System Control Module J519, Output Diagnostic Test Mode (DTM). The activation time delay of the headlamp washer system can be adjusted using J519 OBD program function, "Adaptation" 97-5, Vehicle Electrical System Control Module J519 - Headlamp washer delay time, adaptation. Additional information: Owners Manual Self Study Program - Course Number 89E303 "The Touareg" Self Study Program - Course Number 89J303 "The Touareg Electrical System Design and Function" Wiring Diagrams Component Locations On Board Diagnostic (OBD), function Headlamp washer system functions are controlled by Vehicle Electrical System Control Module J519 which has On Board Diagnostic (OBD) capability. If malfunctions occur in monitored components, Diagnostic Trouble Codes (DTC) will be stored in memory. Troubleshoot headlamp washer system malfunctions by performing OBD program using VAS 5051/5052 Tester in operating mode "Guided Fault Finding". Headlamp washer system, component overview

42 Headlamp Washer System Page 2 / Headlamp Washer Pump V11 Removing and installing 92-5, Headlamp Washer Pump V11, removing and installing Checking 97-5, Vehicle Electrical System Control Module J519, Output Diagnostic Test Mode (DTM) Adjusting activation time delay 97-5, Vehicle Electrical System Control Module J519 - Headlamp washer delay time, adaptation 2 - Angle coupling Washer hose coupling to Headlamp Washer Pump V11 Overview 92-6, Washer Hose Couplings

43 Headlamp Washer System Page 3 / Left washer jet telescopic cylinder Removing and installing 92-5, Headlamp washer jet telescopic cylinder, removing and installing Removing and installing jet retainer 92-5, Headlamp washer jet retainer, removing and installing Checking and adjusting jets 92-5, Headlamp washer jets, checking and adjusting 4 - Coupling Washer hose coupling to left headlamp washer jet Overview 92-6, Washer Hose Couplings 5 - Washer hose S 10 x 3 mm 6 - Left washer jet telescopic cylinder Removing and installing 92-5, Headlamp washer jet telescopic cylinder, removing and installing Removing and installing jet retainer 92-5, Headlamp washer jet retainer, removing and installing Checking and adjusting jets 92-5, Headlamp washer jets, checking and adjusting 7 - Coupling Washer hose coupling to right headlamp washer jet. Overview 92-6, Washer Hose Couplings 8 - Y-piece Routes washer hoses to washer jets. 9 - Washer fluid reservoir filling tube Removing and installing 92-2,

44 Headlamp Washer System Page 4 / 8 Washer fluid reservoir filling tube, removing and installing 10 - Washer fluid reservoir Removing and installing 92-2, Washer fluid reservoir, removing and installing Headlamp Washer Pump V11, removing and installing Headlamp Washer Pump V11 is installed on washer fluid reservoir in right wheel housing. Removing: Caution! Switch off all electrical consumers. Switch off ignition and remove ignition key. - Remove washer fluid reservoir 92-2, Washer fluid reservoir, removing and installing. - Disconnect electrical connection at pump Turn pump in reservoir so that hose connection of pump points upward. - Pull pump out of reservoir - arrow -. Installing: Install in reverse order of removal, observing the following: - After assembly is complete, bleed system 92-5, Headlamp washer system, bleeding. Headlamp washer jet telescopic cylinder, removing and

45 Headlamp Washer System Page 5 / 8 installing Removing: Caution! Switch off all electrical consumers. Switch off ignition and remove ignition key. - Remove front bumper cover Repair Manual, Body Exterior, Repair Group 63, Front bumper, removing and installing. - Pull washer jet out to stop and unclip cover from pins - arrows -.

46 Headlamp Washer System Page 6 / 8 - Remove screws of cylinder and remove cylinder from pins in direction of - arrows-. - Depress clip on hose connection in direction of - arrow - and disconnect hose connection. - Remove telescopic cylinder. Installing: Install in reverse order of removal, noting the following: - After assembly is complete, bleed system 92-5, Headlamp washer system, bleeding. Headlamp washer jet retainer, removing and installing It is possible to remove and replace the washer jet retainer with the bumper installed. Removing: Caution! Switch off all electrical consumers. Switch off ignition and remove ignition key.

47 Headlamp Washer System Page 7 / 8 - Pull out washer jet until it reaches stop and unclip cover cap from pins - arrows -. - Lift securing clip - arrow - slightly with a small screwdriver. - Pull washer jet retainer out. Installing: Install in reverse order of removal, observing the following: - Bleed headlamp washer system after completing assembly work 92-5, Headlamp washer system, bleeding. Headlamp washer jets, checking and adjusting - Headlamp washer jets, checking and adjusting Repair Manual, Maintenance

48 Headlamp Washer System Page 8 / 8 Headlamp washer system, bleeding After any disassembly/reassembly operations are performed to the headlamp washer system, the system must be bled and operation confirmed. Proceed as follows: - Fill washer fluid reservoir. Warning! Engage handbrake and ensure transmission is in range "P". - Start engine. - Switch on headlamps. - Operate windshield washer switch intermittently, with 3-5 impulses over a 3 second period (washer jet cylinder should momentarily engage/raise/lower). - Repeat procedure until all air has been bled from system and washer jet cylinder engages/raises immediately and consistently.

49 Washer Hose Couplings Page 1 / Washer Hose Couplings Several different designs of washer hose couplings are used in the windshield, rear window and headlamp washer systems. Each coupling requires specific actions in order to disconnect and reconnect. Windshield and rear window washer system - Disconnect by pulling apart both halves of coupling. - Reconnect by pushing both halves of coupling together until felt and heard to engage. - Disconnect by turning lock ring through 90 - arrow - and then pulling apart both halves of coupling. - Reconnect by pushing both halves of coupling together and rotating locking ring arrow - until it engages.

50 Washer Hose Couplings Page 2 / 3 - Disconnect by lifting lock ring approx. 1 mm in direction of - arrow - and then pulling apart both halves of coupling. - Reconnect by pushing both halves of coupling together and clipping locking ring until it engages. - Disconnect by lifting lock ring in direction of - arrow - and then pulling apart both halves of coupling. - Reconnect by pushing both halves of coupling together and clipping locking ring until it engages. Headlamp washer system - Disconnect by depressing clip in direction of -

51 Washer Hose Couplings Page 3 / 3 arrow - and then separating coupling from the jet. - Reconnect by keeping clip - arrow - depressed while pushing coupling onto jet until it engages. - Check securing clip for secure locking by attempting to pull it off without depressing clip.

52 Washer Hoses, repairing Page 1 / Washer Hoses, repairing General information A concept has been developed to facilitate the repair of washer hoses. Various individual hose connectors, adaptors, Ethylene Propylene Diene Methylene (EPDM) rubber hoses and shrink tubing will be offered as replacement parts. Part numbers Parts Catalog. Repair parts will be available for both smooth and corrugated hoses. Smooth hoses, repairing Smooth hoses with a diameter of 5 x 1 mm or 6 x 1 mm can be repaired with a EPDM repair hose section. - Trim and remove damaged sections of hose. - Choose matching EPDM repair hose and cable ties from Parts Catalog. - Insert hose and into ends of EPDM repair hose to a depth of at least 10 mm - arrows-.

53 Washer Hoses, repairing Page 2 / 3 - Secure cable ties as illustrated. Corrugated hoses, repairing Special tools, testers and auxiliary items required Hot air blower VAS 5179 or Hot air blower V.A.G 1416/ or Hot Air Gun VAS1978/14 Area to be repaired must but be under stress of stretching or bending. If damaged area is longer than 20 mm, a new section of corrugated hose must be obtained, and two sets of adapters inserted using following the following procedure. - Trim and remove damaged sections of hose.

54 Washer Hoses, repairing Page 3 / 3 - Choose matching repair adapters and and appropriate shrink tubing from Parts Catalog. - Carefully warm end of hose Insert repair adapter into hose - 1-, - arrow A-. - Carefully warm end of hose Insert repair adapter into hose - 4-, - arrow B-. - Trim shrink tubing sections so that corrugated hose is covered a minimum of 20 mm - dimension x -. - Slide shrink tubing over corrugated hose, attach adapters together and secure repair with shrink tubing.

55 Wiper and Washer System, tightening torques Page 1 / Wiper and Washer System, tightening torques Location / fasteners Tightening torques Wiper motor to wiper frame / bolts 7 Nm Wiper crank to wiper motor shaft / nut 20 Nm Wiper assembly to body / bolts M6 10 Nm Wiper articulated linkage to body (passenger side) / nut 15 Nm Drivers wiper arm / nut 32 Nm Front passengers wiper arm / nut 32 Nm Rear window wiper arm / nut 12 Nm Rear wiper motor to rear lid / bolt 7 Nm

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