IEC style contactors - long electrical and mechanical life Complete range from mini-contactors to 630 Amp i n d u c t i ve AC3 ra t i n g s Wide

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1 - long al and mechanical life Complete range from mini-contactors to 630 Amp i n d u c t i ve AC3 ra t i n g s Wide range coils +0% to -30% Finger safe terminals Four-pole versions available NO + NC and 4NC power pole versions available Extensive assortment of add-on blocks and accessories

2 Contactors General information - Three-pole non reversing -4 Four-pole non reversing -5 Special four-pole non reversing -6 Reversing contactors -7 For power factor correction -8 Control relays -9 Add-on blocks and accessories For mini contactors type BG -0 For contactors type CF and BF - Starter assembly accessories for BF types -5 For contactors type B -6 Spare parts AC coils for contactors type -8 CF and BF9-BF95 DC coils for contactors type BF...C -9 AC/DC coils for contactors type B -0 Main contacts and arc chutes -

3 - General information - IEC contactors General information. IEC contactors BG series 6A/3HP - A/7.5HP BF series 9A/5HP - 80A/60HP Lovato Electric comprehensive line of contactors can be divided in to three basic configurations. Each of these have unique features but all are designed for long life and have finger-safe protection. Lovato Electric facilities, where these contactors are manufactured, work under ISO 900 quality conditions, per IQNet certification since 99 and constantly maintained by passing yearly quality assurance audits. The design and manufacture of the contactors and accessories have taken into consideration the most demanding international standards prescriptions. Highly conductive auxiliary contacts with four contact points AC and DC versions of same size Quick connect - snap on accessory mounting Distinct contact status indication Up to four auxiliary contacts can be mounted Mechanical interlock only 5mm deep Low DC consumption interface version Positively guided contacts (mechanically-linked per IEC) 4 different contactor frame sizes up to 60HP Anti-shock magnetic core design Straight through wiring Captive raised terminal screws to reduce wiring time Wide coil operating range Coil removable without disconnecting power wiring Oversized main contacts Easy contact inspection and replacement Special main pole configurations Specific version for power factor correction systems Positively guided contacts (mechanically-linked per IEC) B series 0A/75HP - 630A/500HP 3 frame sizes offering 8 different contactors Coil operate indifferently on AC or DC supply voltage Coil with low in-rush and holding Coil removable without disconnecting power wiring Red indicator when contactor is energized Unique right-angle magnet design - limits contact bounce Safety feature prevents contactor to be energized without arc chute in place and locked Convertible auxiliary contact block (NO + NC or NO + NC), maximum of 4 blocks per contactor for a total of contacts Contactor terminals furnished with bolt, washer and nut Simple horizontal or vertical interlock Add-on blocks/accessories p. -0/6 Spare parts page -8/ Dimensions page D-4/7 Wiring diagrams page W- Technical characteristics page TC-3/5

4 Non-reversing and reversing IEC starters -3 Non-reversing and reversing IEC starters Contactors can be combined with either manual motor starters of the SM series, providing thermal and magnetic protection up to 00A, or single or three-pole thermal bimetallic overload relays, with or without single-phase protection up to 40A, to obtain non-reversing or reversing starters. Equipment can be assembled together or independently mounted through the use of specifically designed accessories. Non-reversing starter Non-reversing starter Reversing contactor Certifications, correspondence and compliance of the equipment = Certified equipment. = Recognized : Products having this type of marking are intended for use as components of complete workshopassembled equipment. Compliant with: CEI (Italy) IEC (International Electrotechnical Commission) BS (Great Britain) UTE (France) VDE (Germany) SEV (Switzerland) ÖVE (Austria) SUVA (Switzerland) c Register of shipping U R L U L C B E I R S U u S B Z N O G S Type L s A J Ú A S L R BG06 BG09 BG BF9 BF9C BF9 40 BF BFC BF6 BF6C BF6 40 BF0 BF0C BF5 BF5C BF5 40 BF5C 40 BF3 BF3C BF40 BF40C BF40 40 BF40C 40 BF50 BF50C BF50 40 BF65 BF65C BF65 40 BF65C 40 BF80 BF80C BF80 40 BF80C 40 BF95 BF95C B5 B5 4 B45 B45 4 B80 B80 4 B50 B50 4 B30 B30 4 B400 B400 4 B500 B500 4 B630 B630 4 BG00 CF4 Available versions 3 poles 4 poles AC DC AC DC BG06 BG09 BGS09 BG BF9 BF BF6 BF0 BF5 BF3 BF40 BF50 BF63 BF80 BF95 B5 B45 B80 B50 B30 B400 B500 B630 Add-on blocks/accessories p. -0/6 Spare parts page -8/ Dimensions page D-4/7 Wiring diagrams page W- Technical characteristics page TC-3/5

5 -4 Three-pole non-reversing contactors with operating coil in AC and DC MINI-CONTACTORS BG06 BG09 BG BF9 BF BF6 BF0 BF5 BF50-BF65 BF80-BF95 B5-B45-B80 B50-B30-B400 B500-B630 Maximum horsepower ratings Maximum current Incorporated Type of Catalog number Price Catalog number Price Single phase Three phase Inductive Resistive auxiliary termination 5V 30V 00V 30V 460V 575V AC3 AC contacts AC coil DC coil [HP] [HP] [HP] [HP] [HP] [HP] [A] [A] NO NC $ $ Mini-contactors. /3 / Clamp-screw BG06 0 A ❶ BG06 0 D ❹ BF3 BF40 0 BG06 0 A ❶ BG06 0 D ❹ / / Clamp-screw BG09 0 A ❶❻ BG09 0 D ❹❻ BG09 0 A ❶❻ BG09 0 D ❹❻ / / Clamp-screw BG09 0 L ❺ BG09 0 L ❺ / / / Clamp-screw BG 0 A ❶ BG 0 D ❹ BG 0 A ❶ BG 0 D ❹ Contactors. 3 / / 9 5 O Clamp-screw BF9 0 ❷ 8.00 BF9C 0 ❹ BF9 0 ❷ 8.00 BF9C 0 ❹ / Clamp-screw BF 0 ❷ 0.00 BFC 0 ❹ BF 0 ❷ 0.00 BFC 0 ❹ / Clamp-screw BF6 0 ❷ 0.00 BF6C 0 ❹ BF6 0 ❷ 0.00 BF6C 0 ❹ / Clamp-screw BF0 00 ❷ BF0 0 ❷ 4.00 BF0C 0 ❹ BF0 0 ❷ 4.00 BF0C 0 ❹ / 7 / Clamp-screw BF5 00 ❷ BF5 0 ❷ BF5C 0 ❹ BF5 0 ❷ BF5C 0 ❹ / 7 / Clamp-screw BF3 00 ❷ BF3C 00 ❹ / Clamp-screw BF40 00 ❷ BF40C 00 ❹ Yoke-clamp BF50 00 ❷ 6.00 BF50C 00 ❹ Yoke-clamp BF65 00 ❷ BF65C 00 ❹ Yoke-clamp BF80 00 ❷ BF80C 00 ❹ Yoke-clamp BF95 00 ❷ BF95C 00 ❹ Screw-nut B5 00 ❸ Screw-nut B45 00 ❸ Screw-nut B80 00 ❸ Screw-nut B50 00 ❸ Screw-nut B30 00 ❸ Screw-nut B ❸ Screw-nut B ❸ NOT UL LISTED Screw-nut B ❸ NOT UL LISTED ❶ Complete catalog number with coil digit per following table. AC coil digit Voltage range V 60Hz 060 0V 60Hz V 60Hz V 60Hz V 60Hz NOTE: No coil change or replacement is possible. ❷ Complete catalog number with coil digit per following table. AC coil digit Voltage range 60Hz 50Hz V V 060 0V 0V V 0V V 380V V ❸ Complete catalog number with coil digit per following table. Voltage range Coil digit AC/DC 04 4V 0 0/5V 0 0/40V /480V Other coil voltage values are available on request. 4V type is not possible for B500-B630 contactors. ❹ Complete the catalog number with coil digit. Standard voltages (coil digit) are: 04-0V. Other coil voltage values are available on request. ❺ Low-consumption version. No additional auxiliary contacts or the mechanical interlock BGX50 00 can be mounted. Complete the catalog number with coil digit. Standard voltages (coil digit) are: V. NOTE. No coil change or replacement is possible. ❻ Mini-contactors for mounting on printed circuit boards are available on request. Contact Sales & Technical Support for details. Certifications: BG mini-contactors: UL listed for USA and Canada, File E9360. BF and B contactors: UL listed, File E 9360 CSA certified, File LR or LR Add-on blocks/accessories p. -0/6 Spare parts page -8/ Dimensions page D-4/7 Wiring diagrams page W- Technical characteristics page TC-3/5

6 Four-pole non-reversing contactors with operating coil in AC and DC -5 MINI-CONTACTORS BG09 T4 BF9 40 BF6 40 BF5 40 BF40 40 BF50 40 BF65 40 BF80 40 B5 4 - B B80 4 B B B400 4 B B630 4 UL maximum horsepower ratings Maximum current Type of Catalog number Price Catalog number Price Single phase Three phase Inductive Resistive termination 5V 30V 00V 30V 460V 575V AC3 AC AC coil DC coil [HP] [HP] [HP] [HP] [HP] [HP] [A] [A] $ $ Mini-contactors. / / Clamp-screw BG09 T4 A ❶❺ 6.00 BG09 T4 D ❹❺ 8.00 Contactors. 3 / / 9 5 Clamp-screw BF9 40 ❷ BF9C 40 ❹ / Clamp-screw BF6 40 ❷ 3.00 BF6C 40 ❹ 4.00 / Clamp-screw BF0 40 ❷ / 7 / Clamp-screw BF5 40 ❷ 6.00 BF5C 40 ❹ / Clamp-screw BF40 40 ❷ BF40C 40 ❹ Yoke-clamp BF50 40 ❷ Yoke-clamp BF65 40 ❷ BF65C 40 ❹ Yoke-clamp BF80 40 ❷ BF80C 40 ❹ Screw-nut B ❸ Screw-nut B ❸ Screw-nut B ❸ Screw-nut B ❸ Screw-nut B ❸ Screw-nut B ❸ Screw-nut B ❸ NOT UL LISTED Screw-nut B ❸ NOT UL LISTED ❶ Complete catalog number with coil digit per following table. AC coil digit Voltage range V 60Hz 060 0V 60Hz V 60Hz V 60Hz V 60Hz NOTE: No coil change or replacement is possible. ❷ Complete catalog number with coil digit per following table. AC coil digit Voltage range 60Hz 50Hz V V 060 0V 0V V 0V V 380V V ❸ Complete catalog number with coil digit per following table. Coil digit Voltage range AC/DC 04 4V 0 0/5V 0 0/40V /480V Other coil voltage values are available on request. 4V type is not possible for B500-B630 contactors. ❹ Complete the catalog number with coil digit. Standard voltages (coil digit) are: 04-0V. Other coil voltage values are available on request. ❺ Mini-contactors for mounting on printed circuit boards are available on request. Contact Sales & Technical Support for details. Certifications BG mini-contactors: UL listed for USA and Canada, File E9360. BF and B contactors: UL listed, File E 9360 CSA certified, File LR or LR Add-on blocks/accessories p. -0/6 Spare parts page -8/ Dimensions page D-4/7 Wiring diagrams page W- Technical characteristics page TC-3/5

7 -6 Four-pole non-reversing contactors with operating coil in AC and DC Special configurations of power poles (NO+NC and 4NC) MINI-CONTACTORS UL maximum horsepower ratings Maximum current Power pole Catalog number Price Single phase Three phase Inductive Resistive arrangement 5V 30V 00V 30V 460V 575V AC3 AC [HP] [HP] [HP] [HP] [HP] [HP] [A] [A] NO NC $ AC coil. With terminals: Clamp-screw. Mini-contactors. / / BG09 T A ❶ 7.00 Contactors / BF6 ❷ / 7 / BF5 ❷ / BF40 ❷❸ / BF6 04 ❷ / 7 / BF5 04 ❷ DC coil. With terminals: Clamp-screw. Mini-contactors. / / BG09 T D ❹ Contactors / BF6C ❹ / 7 / BF5C ❹ / BF40C ❹❸ / BF6C 04 ❹ / 7 / BF5C 04 ❹.00 BF6 BF5 04 ❶ Complete catalog number with coil digit per following table. AC coil digit Voltage range V 60Hz 060 0V 60Hz V 60Hz V 60Hz V 60Hz NOTE: No coil change or replacement is possible. ❷ Complete catalog number with coil digit per following table. AC coil digit Voltage range 60Hz 50Hz V V 060 0V 0V V 0V V 380V V ❸ No side-mount auxiliary contacts can be added.. ❹ Complete the catalog number with coil digit. Standard voltages (coil digit) are: 04-0V. Other coil voltage values are available on request. NOTE: No coil change or replacement is possible for BG mini-contactors. Certifications BG mini-contactors: UL listed for USA and Canada, File E BF contactors: UL listed, File 9360 CSA certified, File LR Add-on blocks/accessories p. -/4 Spare parts page -8/9 Dimensions page D-4/7 Wiring diagrams page W- Technical characteristics page TC-3/5

8 Three-pole reversing contactors -7 BGR09 0A UL maximum horsepower ratings Maximum current Auxiliary contacts Catalog number Price Single phase Three phase Inductive Resistive (per contactor) 5V 30V 00V 30V 460V 575V AC3 AC AC coil [HP] [HP] [HP] [HP] [HP] [HP] [A] [A] NO NC $ AC coil Three-pole reversing mini-contactor assemblies, mechanically interlocked, pre-wired with load and line power and auxiliary wiring. With terminals: clamp screw ❶. / / BGR09 0 A ❷ / / / BGR 0 A ❷ Three-pole reversing contactor assemblies, mechanically interlocked, pre-wired with load and line power wiring. With terminals: clamp screw. 3 / / BFT9 0 ❷ / BFT 0 ❷ / BFT6 0 ❷ / 7 / BFT5 0 ❷ 3.00 DC coil Three-pole reversing mini-contactor assemblies, mechanically interlocked, pre-wired with load and line power and auxiliary wiring. With terminals: clamp screw ❶. / / BGR09 0 D ❸ / / / BGR 0 D ❸ 4.00 Three-pole reversing contactor assemblies, mechanically interlocked, pre-wired with load and line power wiring only. With terminals: clamp screw. 3 / / BFT9C 0 ❸ / BFTC 0 ❸ / BFT6C 0 ❸ / 7 / BFT5C 0 ❸ ❶ Mini-contactors for mounted on printed circuit boards are available on request. Contact Sales & Technical Support for details. ❷ Complete catalog number with coil digit per following table. AC coil digit Voltage range V 60Hz 060 0V 60Hz V 60Hz V 60Hz V 60Hz NOTE: No coil change or replacement is possible. ❸ Complete catalog number with coil digit per following table. AC coil digit Voltage range 60Hz 50Hz V V 060 0V 0V V 0V V 380V V ❹ Complete the catalog number with coil digit. Standard voltages (coil digit) are: 04-0V. Other coil voltage values are available on request. NOTE: No coil change or replacement is possible for BG mini-contactors. Larger reversing contactors Available on request. Contact Sales & Technical Support for details. Unwired reversing contactors Available on request. Contact Sales & Technical Support for details. Certifications BGR types: UL listed for USA and Canada, File E BFT types: UL pending. Add-on blocks/accessories p. -0/6 Spare parts page -8/9 Dimensions page D-4/7 Wiring diagrams page W- Technical characteristics page TC-3/5

9 -8 Special contactors for power factor correction with AC coil BF K contactors (including limiting resistors) BF..K Maximum operating Catalog number Price power at ❹ 30V 400V 690V [kvar] [kvar] [kvar] $ AC coil BF9K 0 ❶❷ BFK 0 ❶❷ BF0K 00 ❶❸ BF5K 00 ❶❸ BF40K 00 ❶❸ BF50K 00 ❶❸ BF65K 00 ❶❸ BF80K 00 ❶❸ ❶ Complete catalog number with coil digit per following table. AC coil digit Voltage range V 60Hz 060 0V 60Hz V 60Hz V 60Hz V 60Hz ❷ One normally open (NO) auxiliary contact incorporated. ❸ No auxiliary contact incorporated. ❹ Consult Sales & Technical Support for the use at contactors to switch with delta connection. Operational characteristics Type Rated Fuse current gg [A] [A] BF9 K 6 BF K 8 5 BF0 K 3 40 BF5 K BF40 K BF50 K BF65 K BF80 K 90 5 Ambient operating temperature: 50 C (0 F). For ambient temperatures higher than 50 C (0 F) and up to 70 C (60 F), the maximum operating power values indicated in the table must be reduced by a percentage equal to the difference between the operating ambient temperature and 50 C (0 F). E.g.: Using a BF5K 00 contactor at the ambient temperature of 60 C (40 F), the maximum operating power (at 400V) of the contactor will be equal to 0 kvar 0% = 8 kvar. Operating cycle: 0 cycles/h Electrical life: 00,000 cycles. Certifications and compliance UL pending. Compliant to standards: IEC/EN Kits for BF...K contactors For contactor Qty Catalog number Price per n $ BF9 0 - BF 0 G BF BF5 00 G BF0 0 - BF5 0 BF40 00 G BF BF BF80 00 G To optimise contactor stock management, a kit is available to transform normal three-pole contactors into BF..K types for power factor correction. The table to the left indicates which kits to purchase depending on the standard contactor in stock. G46 - G464 Add-on blocks/accessories p. -/4 Spare parts page -8/9 Dimensions page D-4/7 Wiring diagrams page W- Technical characteristics page TC-3/5

10 Control relays -9 Control relay Number Configuration Catalog number Price of contacts Operational characteristics Rated insulation voltage Ui 690V Rated thermal current Ith 0A UL designation: A600-Q600 Low-consumption version available. NO NC $ AC coil. With terminals: clamp-screw BG00 40 A❶ BG00 3 A❶ Certifications UL listed for USA and Canada, File E BG00 A❶ DC coil. With terminals: clamp-screw BG00 40 D❷ BG00 3 D❷ BG00 4 BG00 D❷ Low-consumption DC coil. With terminals: clamp-screw BG00 40 L❸ BG00 3 L❸ BG00 L❸ 7.00 ❶ Complete catalog number with coil digit per following table. AC coil digit Voltage range V 60Hz 060 0V 60Hz V 60Hz V 60Hz V 60Hz ❷ Complete the catalog number with coil digit. Standard voltages (coil digit) are: 04-0V. Other coil voltage values are available on request. ❸ Low-consumption version. No additional auxiliary contacts or the mechanical interlock BGX50 00 can be mounted. Complete the catalog number with coil digit. Standard voltages (coil digit) are: V. NOTE: No coil change or replacement is possible. Control relay CF4 Number of Configuration Qty Catalog number Price auxiliary per contacts NO NC n $ AC coil With terminals: clamp-screw CF4 40 ❶ CF4 3 ❶ CF4 ❶ CF4 04 ❶ ❶ Complete catalog number with coil digit per following table. AC coil digit Voltage range 60Hz 50Hz V V 060 0V 0V V 0V V 380V V Operational characteristics Rated insulation voltage Ui 690V Rated thermal current Ith 0A UL designation: A600-Q600. Certifications UL recognized, File E 9360 CSA certified, File LR Add-on blocks/accessories p. -0/6 Spare parts page -8/ Dimensions page D-4/7 Wiring diagrams page W- Technical characteristics page TC-3/5

11 -0 Add-on blocks and accessories for mini-contactors, type BG Add-on blocks Characteristics Max Qty Catalog number Price BGX0... (0--0) BGX0... ( ) Accessories BGX50 00 BGX BGX BGX79... SMX90 0 SMX90 03 number per per contactor n n $ Auxiliary contacts with screw terminals. NO 0 BGX NO + NC 0 BGX NC 0 BGX NO 0 BGX NO + NC 0 BGX NO + NC 0 BGX NO + 3NC 0 BGX NC 0 BGX Mechanical interlock. All types 0 BGX Characteristics Qty Catalog number Price per n $ Quick connect noise filter. Varistor 48VAC/DC 0 BGX VAC/DC 0 BGX VAC/DC 0 BGX Diode 5VDC 0 BGX assembly diode+zener diode) RC-element 48VAC 0 BGX (Resistor- 48-5VAC/DC 0 BGX capacitor) 5-40VAC 0 BGX VAC 0 BGX Starter assembly accessories. Set of 3 wires for SM 0 SMX with BG connection Rigid connecting kit for 0 SMX SM with BG connection Adapter plate for SMX full-voltage starter with one each of SM breaker and BG contactor Adapter plate for reversing SMX contactor assembly with one SM starter and two BG contactors Connection kit for wye-delta SMX starter with BG mini-contactors Rigid connecting kit for SMX90.00 reversing contactor assembly with two BG contactors ❶❷ ❶ Normally used with contactors having NC auxiliary contact (BG...0). ❷ The RF...9 relay can not be directly mounted on the contactor. Use the RF...5 type and the G30 independent mounting base. Operational characteristics for add-on auxiliary contacts Type Rated thermal current Ith A 0 Rated insulation voltage Ui V 690 Terminals Screw M 3 BGX0... Width mm 6.9 (0. in) Max cross section connectable with or conductors flexible without lug mm.5 flexible with lug mm.5 AWG n 4 UL designation AC A600 DC Q600 Mechanical life (in millions) cycles 0 General characteristics STARTER ASSEMBLY ACCESSORIES The SMX90 0 is a 3-pole link, consisting of three 0 AWG (4mm ) section wires having butt ends and wire tie (to keep them together), 3.3in (85mm) long, to provide a quick and each connection between the manual starter and the contactor. This type of connection is normally used to assemble starters mounted on busbar systems. The SMX90 03 rigid connecting kit fastens together the manual starter and the contactor forming a single-unit full-voltage starter for quick installation on 35mm DIN rail (EN 500). The starter adapter plates install on 35mm DIN rail (EN 550). The elements consent to preassemble starters and to form trim and compact single-unit equipment for quick and easy installation. Certifications and compliance UL recognized, File E 9360 UL listed for USA and Canada, File E Auxiliary contacts comply with following standards: IEC/EN SMX90 0 SMX90 SMX90 Dimensions page D-4/7 Wiring diagrams page W-3 Technical characteristics page TC-3/5

12 Add-on blocks and accessories for mini-contactors, type BG - Mounting position BG00 BG06 BG09 BG BGX0 40 BGX0 3 BGX0 BGX0 3 BGX0 04 BGX77 BGX78 5 BGX79 BGX0 0 BGX0 BGX0 0 BGX77 BGX78 5 BGX79 BGX50 00 BGX0 40 BGX0 3 BGX0 BGX0 3 BGX0 04 BGX0 40 BGX0 3 BGX0 BGX0 3 BGX0 04 BGX77 BGX78 5 BGX79 BGX0 0 BGX0 BGX0 0 BGX0 0 BGX0 BGX0 0 SMX90 BGX50 00 L Lovato TEST SM... SMX90 SMX90 03 Dimensions page D-4/7 Wiring diagrams page W-3

13 - Add-on blocks and accessories for CF and BF contactors Add-on blocks G480 G484 G8 - G48 G48 G48 G485 - G486 G487 Characteristics Maximum Qty Catalog Price number per per number contactor n $ Instantaneous auxiliary contacts with front center mounting ❶. NO + NC 0 G NO 0 G Make before break ❷ 0 G NO 5 G484 0❸ 7.00 NO + NC 5 G484 ❸ 7.00 NC 5 G484 0❸ NO 5 G484 30❸.00 NO + NC 5 G484 ❸.00 NO + NC 5 G484 ❸.00 3NC 5 G484 03❸.00 Instantaneous auxiliary contacts with front lateral mounting. NO or NC reversible 0 G8❹.00 NO 0 G EM early make 0 G48 0A.00 NC 0 G LB late break 0 G48 0D.00 NO 0 G48 0❹ 5.00 NO + NC 0 G48 ❹ 5.00 NC 0 G48 0❹ 5.00 Double-throw contact 0 G48❸❹ 8.00 Side mount adapters. For G8 0 G For G48 and G48 0 G Delayed auxiliary contacts NO + NC (pneumatic operation) on energization ❶. 3 seconds G seconds G seconds 5 G seconds 5 G seconds 5 G seconds G Delayed auxiliary contacts NO + NC (pneumatic operation) on de-energization ❶. 3 seconds G seconds G seconds 5 G seconds 5 G seconds 5 G seconds G milliseconds G ❶ The contacts can also be fitted on B type contactors using the adapter G358. See pages -6 and -7. ❷ Contact block equipped with NO+NC; the normally closed contact is late breaking. ❸ Highly conductive contacts. ❹ With Faston terminals. Operational characteristics for add-on auxiliary contacts Type G48 G484 G8 G48❺ G480 G48 G485 G486 G487 Rated current Ith A ❻ Rated insulation V voltage Ui Terminals: Screw M 3.5 M 3 Width mm (0.in) (0.in) Faston Max section connectable with or conductors flexible w/o lug mm.5.5 flexible c/w lug mm AWG n Terminal protection IP0➒ IP0 IP0❿ IP0❿ according to EN 6059 UL AC A600 A600 A600 designation DC P600❼ Q600 P600 Mechanical life cycles 0❽ (in millions) ❺ Gold-plated contacts inside tight enclosure for use in pollutant environments. ❻ Referred to 5VAC and 30VDC. ❼ Q600 for G48... ❽ 3 million cycles for G485, G486, G487. ➒ Finger safe IP0 protection is warranted to equipment wired with 0.75mm /8 AWG minimum cable section for G48 and mm /8 AWG minimum for G480, G485, G486 and G487 types. ❿ Finger safe IP0 protection is warranted to equipment wired with insulated Faston terminals. Certifications and compliance ULrecognized, File E 9360 CSA certified, File LR Additional auxiliary contacts are compliant with the following standards: IEC/EN Maximum assembly combination of add-on blocks See page TC-0. Dimensions page D-4/7 Wiring diagrams page W-3 Technical characteristics page TC-0

14 Add-on blocks and accessories for CF and BF contactors -3 Add-on blocks G - G7 G38 - G39 5 G3 RE44 G477 - G479 Characteristics Maximum Qty Catalog Price number per per number contactor n $ Mechanical latch. CF4, BF9-BF40 G ❶ (BF40 three-pole only) BF40 40, BF50-BF95 G7 ❶ Mechanical interlocks. CF4, BF9-BF40 0 G (BF40 three-pole only) 0 G BF40 40, BF50-BF95 0 G Characteristics Qty Catalog Price per number n $ Surge suppressors (Faston terminals) ❷. Varistor 48VAC/DC 0 G VAC/DC 0 G VAC/DC 0 G VAC/DC 0 G Diode 5VDC 0 G RC-element 48VAC 0 G (resistor VAC 0 G capacitor) 40-45VAC 0 G Suppressor holder. For 35 mm DIN rail (EN 500) 0 RE Surge suppressors (Faston terminals) ❷. Varistor 48VAC/DC 0 G VAC/DC 0 G VAC/DC 0 G VAC/DC 0 G RC-element 48VAC 0 G (resistor- 48-5VAC/DC 0 G capacitor) 5-40VAC 0 G VAC 0 G Operational characteristics for mechanical latch Type G G7 For contactors BF9-BF40❹ BF40-BF95❺ Control circuit voltage AC (50/60 Hz) V DC V -0-0 Power consumption with control AC VA DC W Minimum energising drop-out ms 0 0 pick-up ms ❹ BF40 three-pole only. ❺ BF40 four-pole only. Certifications and compliance ULrecognized, File E 9360 CSA certified, File LR Maximum assembly combination of add-on blocks See page TC-0. Accessories G65 BA35 BA6 G3 G85 Characteristics Qty Catalog Price per number n $ Power terminal cover. Finger safe IP0 protection 0 G65❸ 6.50 Parallel bridges. -pole configuration (BF9-BF6) 0 BA pole configuration (BF0-BF40) 0 BA pole configuration (BF50-BF95) 0 BA Enlarged terminals. -6 mm /0 AWG (BF9-BF6) G mm /8 AWG (BF0-BF5) G mm /3 AWG (BF3-BF40) 0 G mm / AWG (BF50-BF95) 0 G Auxiliary terminal. For BF50-BF95 8 G Marking element. Label for writing 00 BA6.00 ❶ Complete catalog number with voltage digit per following table. Voltage digit Voltage range AC type 50/60Hz 04 4V 0 0/5V 0 00/40V DC type DC C04 4V C0 0/5V C0 0V ❷ The G477 and G479 suppressors can only be fitted on BF9-BF5 and CF4 contactors having 3-terminal coil. ❸ For 3-pole contactors, BF50-BF95 types only. NOTE: Two pieces are required per contactor. Dimensions page D-4/7 Wiring diagrams page W-3 Technical characteristics page TC-0

15 -4 Add-on blocks and accessories for CF and BF contactors Mounting position G480 G484 G485 G486 G487 G7 G G69 G8 G48 G48 G38 G39 G3 G65 BA435 G7 BA6 G48 G483 G8 G85 G80 BA35 G3 G69 G3 G3 BA35 BF50 BF65 BF80 BF95 G477 G479 BF3 BF40❶ BF0 BF5 ❶ Side-mount auxiliary contacts can not be fitted on BF40 contactor. CF4 BF9 BF BF6 Dimensions page D-4/7 Wiring diagrams page W-/3

16 Starter assembly accessories for BF contactors -5 Accessories SMX SMX90 0 SMX90 0 SMX90 SMX90 4 Characteristics Qty Catalog Price per number n $ Accessories for full-voltage starter assemblies. Adapter plate for SM SMX starter and BG or BF9-BF40 contactor Set of 3 wires for SM starter 0 SMX with BF9, BF or BF6 contactor Set of 3 wires for SM starter 0 SMX with BF0, BF5, BF3 or BF40 contactor Rigid connecting kit for SM 0 SMX starter with BF9, BF or BF6 contactor Accessories for reversing contactor assemblies. Adapter plate for SM SMX starter and BG or BF9-BF5 contactors Rigid connecting kit for SMX BF9, BF or BF6 contactors ❶❷ Rigid connecting kit for SMX two BF0 or BF5 contactors ❶❷ Rigid connecting kit for SMX two BF3 or BF40 contactors ❶❷ Accessories for wye-delta starter assemblies. Adapter plate for SM SMX breaker and 45mm wide contactors (BF9-BF5) DIN rail for wire bypass SMX of contactor used with SMX90 4 plate DIN rail extension for SMX mm wide contactors Rigid connecting kit for SMX contactor side by side combination among BF9, BF or BF6 types (not suitable for SMX90 4 plate) Connecting kit for either SMX two BF0 or BF5 and one BF9, BF or BF6 (wye) contactors Connecting kit for either two SMX BF3 or BF40 and one BF0 or BF5 (wye) contactors Connecting kit for either SMX two BF50, BF65, BF80 or BF95 and one BF3 or BF40 (wye) contactors Connecting kit for SMX contactor combination among BF50 to BF95 types General characteristics STARTER ASSEMBLY ACCESSORIES The SMX90 0 and 0 are 3-pole links, consisting of three 0 AWG (4mm ) section wires having butt ends and wire tie (to keep them together), 3.3in (85mm) long, to provide a quick and easy connection between the starter and the contactor. This type of connection is normally used to assemble starters mounted on busbar systems. The SMX90 04 rigid connecting kit fastens together the starter and the contactor forming a single-unit starter for quick installation on 35mm DIN rail (EN 500). The starter adapter plates install on 35mm DIN rail (EN 550). SMX90 0 Certifications UL pending (contact Sales & Technical Support). L Lovato TEST SMX90 0 SMX90 0 ❶ Contactors with one NC auxiliary contact, 0 type, are usually used. ❷ The relay can not be directly mounted on the contator. Use the RF...5 type and the G30 independent mounting base. SMX90 4 Wiring diagrams page W-6

17 -6 Add-on blocks and accessories for B contactors Add-on blocks G350 - G354 G358 Characteristics Max. no. Qty Catalog Price per per number contactor n $ Instantaneous auxiliary contacts. NO+NC or NO+NC 4 G reversible NO+NC 4 G Contact block adapter. To fit auxiliary contacts 4 5 G G480, G484, G485, G486 and G487 types, on B5-B630 contactors; see page -. Mechanical interlock. Side by side G355❶ One on top of other G356 ❶ One on top of other G356 ❶ One on top of other G356 3❶ One on top of other G356 4❶ One on top of other G356 5❶ One on top of other G356 6❶ Operational characteristics of auxiliary contacts Type G350 G354 Rated thermal current Ith A 6 Rated insulation voltage Ui V 690 Terminals Faston Max cross section connectable with or conductors flexible c/w lug mm.5 AWG n 4 UL designation AC A600 DC P600 Mechanical life (in millions) cycles 5 Certifications and compliance ULrecognized, File E CSA certified, File LR Add-on auxiliary contacts comply with the following standards: IEC/EN Maximum assembly combination See pages TC- to TC-3. Accessories G360 - G36 G36 - G363 G57 - G58 G59 - G530 G370 G37 Characteristics Qty Catalog Price per number n $ Power terminal cover. For contactor B5 G360❷.00 For contactors B45-B80 G36❷ 5.00 For contactor B50 G36❷ 4.00 For contactors B30-B400 G363❷ 8.00 For contactors B500 G57.00 For contactors B500 4 G For contactors B630 G For contactors B630 4 G pole wye connecting bars. For B5-B45-B80 BA For B50-B30-B400 BA7.00 For B500-B630 BA pole bars for parallel configuration. For B5-B45-B80 BA For B50-B30-B400 BA For B500-B630 BA Terminal adapters. To individually transform 0 G Faston terminals of auxiliary contacts and coils into screw terminals To transform both coil Faston 5 G terminals into screw terminals Marking element. Label for writing 00 BA6.00 ❶ For choice and allowed distances see page TC-. ❷ Provided for one pole terminal only. Example: For three-pole contactors, purchase 3 pieces for the upper terminals only or 6 pieces for all upper and lower terminals. Dimensions page D-4/7 Wiring diagrams page W-3 Technical characteristics page TC-/3

18 F E G D C A B Add-on blocks and accessories for B contactors -7 Mounting position G57 (B500 00) G58 (B ) G59 (B630 00) G530 (B ) G370 G G37 G36 (B50) G363 (B30-B400) G355 G350 G354 M 8 G360 (B5) G36 (B45-B80) M 6 BA846 (B500-B630) B500 B630 BA845 (B500-B630) BA70 B50 B30 B400 BA7 B5 B45 B80 BA595 BA594 BA6 G G G G G487 G37... G358 G NB. Also refer to combinations given on page TC-3. Dimensions page D-4/7 Wiring diagrams page W-/3

19 -8 Spare parts AC coils for CF4 relays and BF contactors (standard voltages) BA456 Rated Qty Catalog number Price frequency per and voltage [Hz] [V] n $ For CF4-BF9-BF-BF6-BF0-BF5 contactors BA ❶ BA ❶ BA ❶ BA ❶ BA ❶ 4.00 ❶ 3 terminal coil. Replaces the terminal coil (BA04 ). To order the old BA04 coils, contact our Sales & Technical Support. NOTE. Contact Sales & Technical Support. Operational characteristics AC control Rated voltage from V at 60Hz: to V 660 Operating limits from % Us 70 pick up to % Us 0 drop out from % Us 40 to % Us 55 Consumption in-rush VA 78 60Hz holding VA 0.8 Dissipation W.5 Materials Class F enamelled copper wire. Rated Qty Catalog number Price frequency per and voltage [Hz] [V] n $ For contactors BF3-BF40 (three pole only) BA BA BA BA BA NOTE. Contact Sales & Technical Support. Operational characteristics AC control Rated voltage from V at 60Hz to V 660 Operating limits from % Us 70 pick-up to % Us 0 drop-out from % Us 40 to % Us 55 Consumption in-rush VA 9 60Hz holding VA Dissipation W 4.5 BA30 Materials Class F enamelled copper wire. BA705 Rated Qty Catalog number Price frequency per and voltage [Hz] [V] n $ For contactors BF BF50 to BF BA BA BA BA BA NOTE. Contact Sales & Technical Support. Operational characteristics AC control Rated voltage from V at 50, 60, 50/60 Hz to V 660 Operating limit from % Us 70 pick-up to % Us 0 drop-out from % Us 40 to % Us 55 Consumption in-rush VA 5 60Hz holding VA.6 Dissipation W 6 Materials Class F enamelled copper wire.

20 Spare parts -9 DC coils for BF C contactors (standard voltages) Rated Qty Catalog number Price voltage per [V] n $ For BF9C-BFC-BF6C-BF0C-BF5C-BF3C-BF40C contactors. 4 BA BA NOTE. Other coil voltage values are available on request. Contact Sales & Technical Support. Operational characteristics DC control Rated voltage from V to V 660 Operating limits from % Us 70 pick-up to % Us 0 from % Us 5 drop-out to % Us 5 Average consumption W 9 BA904 Materials Class F enamelled copper wire. BA9 Rated Qty Catalog number Price voltage per [V] n $ For BF40C 40-BF50C-BF65C-BF80C-BF95C contactors. 4 BA BA NOTE. Other coil voltage values are available on request. Contact Sales & Technical Support. Operational characteristics DC control Rated voltage from V to V 660 Operating limits from % Us 70 pick-up to % Us 0 from % Us 5 drop-out to % Us 5 Average consumption W 5 Materials Class F enamelled copper wire.

21 -0 Spare parts Coils for B5-B630 contactors Coil for B5-B630 Bridge rectifier Coil protection Coil assembly Rated voltage Qty Catalog number Price 50/60 Hz and DC per [V] n $ Coil for B5-B45-B80 contactors. 4 BA BA BA BA Coil for B50-B30-B400 contactors. 4 BA BA BA BA Coil for B500-B630 contactors. 0-5 BA BA BA For contactor Qty Catalog number Price per n Bridge rectifier (Faston terminals). B5-B45-B80 BA B50-B30-B400 BA B500-B630 BA Coil protection. B5-B45-B80 BA B50-B30-B400 BA B500-B630 BA Coil assembly (Coil, rectifier and coil protection). B5-B45-B80 BA546 ❶ B50-B30-B400 BA67 ❶ B500-B630 BA796 ❷ ❶ Complete catalog number with coil digit per following table. Coil digit Voltage range AC/DC 04 4V 0 0/5V 0 0/40V /480V Other coil voltage values are available on request. ❷ Complete catalog number with coil digit per following table. Coil digit Voltage range AC/DC 0 0/5V 0 0/40V /480V Other coil voltage values are available on request. Operational characteristics AC and DC control For contactor type B5 - B45 - B80 Supply voltage AC and DC Rated control voltage V Operating limits pick-up % Us 80-0 drop-out % Us Consumption in-rush VA/W 300 holding VA/W 0 Dissipation W 0 For contactor type B50 - B30 - B400 Supply voltage AC and DC Rated control voltage V Operating limits pick-up % Us 80-0 drop-out % Us Consumption in-rush VA/W 300 holding VA/W 0 Dissipation W 0 For contactor type B500 - B630 Supply voltage AC and DC Rated control voltage V Operating limits pick-up % Us 80-0 drop-out % Us Consumption in-rush VA/W 400 holding VA/W 8 Dissipation W 8 Operating limits for ambient temperatures up to 40 C (05 F) are 0.8 to. times rated voltage. NOTE: For use at ambient temperatures exceeding 55 C (30 F), contact Sales & Technical Support. Materials Class F enamelled copper wire. Coil assembly Comprises the coil, bridge rectifier, fixed magnetic core, coil protection, cross piece and fixing screws.

22 Spare parts - Main contacts and arc chutes G34 - G35 - G36 G37 - G470 G73 - G79 G74 - G75 G76 - G475 G380 - G38 - G38 G383 - G384 - G385 G55 - G56 For contactor Qty Catalog number Price per n $ Main contacts 3 or 4 pole set complete with screws. BF9 G BF9 40 G BF G35.00 BF6 G BF6 40 G BF0 G BF0 40 G BF5 G BF5 40 G BF3 G BF40 G BF40 40 G BF50 G74.00 BF50 40 G BF65 G BF65 40 G BF80 G BF80 40 G BF95 G Main contacts 3 or 4 pole set complete with Allen screws and key for contact replacement. B5 G B5 4 G B45 G B45 4 G B80 G B80 4 G B50 G B50 4 G B30 G B30 4 G B400 G B400 4 G B500 G B500 4 G B630 G B630 4 G Arc chutes. B5-B45-B80 BA B5 4-B45 4-B80 4 BA B50-B30-B400 BA B50 4-B30 4-B400 4 BA B500-B630 BA B500 4-B630 4 BA Special versions For non standard spare contact configurations, contact Sales & Technical Support. Arc chute

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