Automatic Machining tools

Transcription

1 Automatic Machining tools

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3 Automatic Machining Tools Table of Contents General introduction to the range; Machining tools and accessories 4 Pneumatic self feed units: BANT-A-MATIC series Drilling version 6 Adjustable twin head spindle version 7 Tapping version 8 Spindle accessories 9 Mounting accessories 10 Tubular mounting system 24 Control accessories 25 Pneumatic self feed units: PAR-A-MATIC series Drilling version 12 Peck feed drill Adjustable twin head spindle version 14 Tapping version 15 Spindle accessories 16 Mounting accessories 17 Tubular mounting system 24 Control accessories 25 Pneumatic self feed units: SUPER PAR-A-MATIC series Drilling version 19 Adjustable twin head spindle version 20 Spindle accessories 21 Mounting accessories 22 Tubular mounting system 24 Control accessories 25 Pneumatic self feed units: HI-THRUST 8660 and 8670 series Specifications 26 Spindle accessories 27 Mounting accessories 28 Electro-pneumatic self feed units: FE054C and FE074A series Specifications 30 Service kits 30 Spindle accessories 32 Mounting accessories 33 Cutting speed and lubrication instructions - Helical drill bits 34 FE054C & FE074A Hi-THRUST SUPER PAR-A-MATIC PAR-A-MATIC BANT-A-MATIC 3

4 General Introduction to the Range Main Features Motor Thrust Nominal Max. Air Power at 6.2 bar Capacity (mild steel) Stroke Consumption Available Free Speeds (kw) (kg) (mm) (mm) (l/sec.) (rpm) PNEUMATIC PRODUCTION DRILLS BANT-A-MATIC DRILLS SERIES (valve in head models) and 8345 SERIES (thru-head models) PAR-A-MATIC DRILLS SERIES (valve in head models) and 8355 SERIES (thru-head models) SUPER PAR-A-MATIC DRILLS SERIES (valve in head models) PAR-A-MATIC PECK FEED RILLS SERIES (valve in head models) HI-THRUST DRILLS SERIES (valve in head models) HI-THRUST DRILLS SERIES (valve in head models) ADJUSTABLE TWIN HEAD PNEUMATIC PRODUCTION DRILLS BANT-A-MATIC TWIN HEAD DRILLS SERIES (valve in head models) PAR-A-MATIC TWIN HEAD DRILLS SERIES (valve in head models) SUPER PAR-A-MATIC TWIN HEAD DRILLS SERIES (valve in head models) ELECTRO-PNEUMATIC PRODUCTION DRILLS FE054C and FE074A SERIES DRILLS From 0,37 From 41 Up to 110 to 0,56 to 114 9,5 to 14 From 7 From 600 to 6400 PNEUMATIC PRODUCTION TAPPING UNITS BANT-A-MATIC CLUTCH-TYPE TAPERS SERIES (Thru-hole and blind tapping) M PAR-A-MATIC CLUTCH-TYPE TAPERS SERIES (Thru-hole and blind tapping) M PAR-A-MATIC JAW-TYPE TAPERS SERIES (Thru-hole) M

5 Machining Tools and Standard Accessories Spindle Accessories Morse taper attachment Collet attachment Twin head spindle; Adjustable or fixed PAR-A-MATIC Drill Full-scale template drawings are available on request Off-set drilling head Tapping head attachment HI-THRUST 8670 Drill Mounting Accessories SUPER PAR-A-MATIC Twin Head Drill Flange bracket Tubular mounting system Block clamp Foot bracket Collet type foot bracket Stationary lock bushing Lock nut FE054C Electro-Pneumatic Drill Full-scale template drawings are available on request Nose housing Nose housing adapter Portable drill bushing Lock bushing PAR-A-MATIC Tapping Unit Nose housing Stationary lock bushing Lock nut 5

6 BANT-A-MATIC Pneumatic Units Drilling Version BANT-A-MATIC Model No B30 Max. Free Nominal Drilling Capacity Air Sound Gear Unit Model No. (1) Stroke Speed (mm) Consumption Level Reduction Weight (mm) (rpm) Steel Aluminium Wood (l/sec.) (dba) (kg) EU (2) single EU double B45-3EU single B30-3EU single B8-3EU double 2.5 (1) These are "valve in head" models Fitted as standard with 6.5 mm capacity chuck. (2) This model is also available as "thru-head" tool (require an external 4-way valve for controls) and carry model no EU Dimensions (mm) SINGLE REDUCTION: SIMPLE REDUCTION 525 maximum 525 MAXI CAPACITÉ STANDARD STANDARD CHUCK DU CAPACITY: MANDRIN: 6,5 6.5 mm 50 max. MAXI. 5 MAXI. max. 279 MOUNTING TROUS DE HOLES MONTAGE FOR HYDRAULIC DU FREINCHECK UNIT #8-32 HYDRAULIQUE UNC 2B #8-32 UNC 2B Approx. Env AIR ENTREE INLET D'AIR 1/8" NPT MALE R F /2-20 UNF 3A 77 MAXI. max. 3 MAXI. max. 32 MAXI. max. 1.7/16-18 UNEF 2A L.H. FEED RATE REGLAGE ADJUSTMENT DE VITESSE DE DEPLACEMENT VALVES AVANCE ET RETOUR Ø 38. OMATIC ON TOOL CORPORATION CORPORATIN CORP R F MAX. COURSE STROKE MAXI mm mm CONNECTION REMOTE CONNECTION "TOOL COMMANDE CONTROL PORT DE RETRACTED" CONTROLE A 1/8 DISTANCE - 27 NPT "OUTIL PORT RENTRÉ" 1/8 NPT 1/8-27 NPT 1/8 NPT DOUBLE DOUBLE REDUCTION: maximum MAXI. 6

7 BANT-A-MATIC Pneumatic Units Adjustable Twin Head Spindle Version Model No B30 BANT-A-MATIC Max. Free Nominal Drilling Capacity Air Sound Gear Unit Model No. (1) Stroke Speed (mm) Consumption Level Reduction Weight (mm) (rpm) Steel Aluminium Wood (l/sec.) (dba) (kg) 8248-B45-3EU single B30-3EU single B8-3EU double 3.4 (1) These are "valve in head" models. Dimensions (mm) SIMPLE REDUCTION SINGLE 621 REDUCTION: MAXI. 621 maximum MOUNTING MONTAGE HOLES DU FREIN FOR HYDRAULIC HYDRAULIQUE CHECK UNIT #8-32 #8 UNC - 322B UNC 2B AIR ENTREE INLETD'AIR 1/8" NPT MALE MAXI. max Approx. Env Ø OMATIC ON TOOL CORPORATION CORPORATIN CORP 172 MAXI. max. 1-7/16 18 UNF 2A L.H. 3 FEED RATE ADJUSTMENT REGLAGE DE VALVES VITESSE DE DEPLACEMENT AVANCE ET RETOUR R F COURSE MAX. STROKE MAXI mm CONNECTION REMOTE COMMANDE CONTROL PORT A DISTANCE 1/8-27 NPT 1/8-27 NPT CONNECTION "TOOL DE RETRACTED" CONTROLE "OUTIL RENTRÉ" PORT 1/8 NPT 1/8 NPT DOUBLE REDUCTION DOUBLE REDUCTION: 648 MAXI. 648 maximum Twin Head Collets Bore Bore Bore Bore Diameter Part no. Diameter Part no. Diameter Part no. Diameter Part no. (mm) (mm) (mm) (mm)

8 BANT-A-MATIC Pneumatic Units Tapping Version BANT-A-MATIC Model No D8 Max. Free Nominal Tapping Capacity Air Sound Unit Model No. (1) Stroke Speed (mm) Consumption Level Weight (mm) (rpm) Mild Steel (l/sec.) (dba) (kg) 8246-D8-2EU M D5-2EU M (1) These are "valve in head" models Fitted as standard with mm capacity tapping head. Dimensions (mm) 517 maximum MAXI. MOUNTING TROUS DE HOLES MONTAGE FOR HYDRAULIC DU FREINCHECK UNIT #8 - HYDRAULIQUE 32 UNC 2B #8-32 UNC 2B ENTREE AIR INLET D'AIR 1/8" NPT MALE Approx. Env /2-20 UNF 2B Ø /16-18 UNEF 2A L.H. 108 OMATIC ON TOOL CORPORATION CORPORATIN CORP STANDARD CAPACITÉ STANDARD TAPPING HEAD 1,6 à 6 CAPACITY: mm mm REGLAGE FEED DE VITESSE RATE DE DEPLACEMENT ADJUSTMENT AVANCE VALVES ET RETOUR R F CONNECTION REMOTE COMMANDE CONTROL PORT A DISTANCE 1/8 1/ NPT NPT CONNECTION "TOOL DE RETRACTED" CONTROLE "OUTIL PORT RENTRÉ" 1/8 NPT 1/8 NPT 8

9 BANT-A-MATIC Pneumatic Units Spindle Accessories Hydraulic Check Unit 25 mm Stroke 51 mm Stroke 76 mm Stroke Check Check Check Overall Check Check Overall Check Check Overall Dia. Assembly* only Length (mm) Assembly* only Length (mm) Assembly* only Length (mm) (mm) BANT-A-MATIC * Hydraulic check assemblies come complete with check and mounting bracket. For mounting bracket only use part no Drill Chuck Drill Size Range Thread Size Body Length Cutting Tool Outside Chuck Chuck No.* (mm) min. / max. (mm) Penetration (mm) Dia. (mm) Key No /2-20 R.H / K * Includes chuck key. Taper Shank Adapter Morse Part No. Female Length Outside Taper No. Thread Size (mm) Diameter (mm) / / Collet Attachment Collet Size Range (mm) Part No. Min. / Max. Insert / / / / / / / / SUB-ASSEMBLIES: Body Nut SPECIFICATIONS: Length 65 mm Female thread 1/2 "- 20 Outside diameter 19 mm Cutting tool penetration 33 mm Twin Head Drill Attachment (For details of twin head collets, see page 7) Complete Head Head Adapter Adj. Spindle Centre distance Application Assembly only only Min. (mm) Max. (mm) Drilling Tapping Tapping Head Attachment (Includes torque arm) Tapping Tapping Rubber Cutting tool Length Outside Attachment Capacity Flex Insert penetration (mm) (mm) diameter (mm) M

10 BANT-A-MATIC Pneumatic Units Mounting Accessories BANT-A-MATIC Flange Bracket Part no (includes nut) Foot Bracket Part no (includes nut) Nut part no Thread 1. 7/16 18 L.H Ø Ø Ø 5, Ø 5, Nut part no Thread 1. 7/16 18 L.H Block Clamp Part no Tool Mount Assembly Part no (See mounting system diagrams page 24) 4 ALLEN Y screws 95, , Ø 36,4 Ø 44, ,8 Nut part no Thread 1. 7/16 18 L.H. 79,5 10

11 BANT-A-MATIC Pneumatic Units Mounting Accessories (cont) PORTABLE MONTAGE RAPIDE LOCK BUSHING A BAÏONNETTE PLAQUE Nose housing NEZ Fixture DU MONTAGE plate STATIONARY MONTAGE A POSTE LOCK FIXE BUSHING Portable PORTEbushing adapter CANON Lock VERROU bushing Stationary PORTE bushing CANONadapter BANT-A-MATIC Nose housing NEZ PLAQUE DU Fixture MONTAGE plate Lock ECROU nut Nose Housings Compatible Drill Models Nose Thread Sizes Length Diameter Dim. Housing A B (mm) (mm) (mm) Part No. To Tool To Bush Adapter C OD1 OD2 ID E F F C E EU EU B45-3 EU 8245-B30-3 EU 8245-B8-3 EU /16" 3/4" 18 UNEF-2B L.H. 16 UNF-2B L.H. 1.7/16" 3/4" 18 UNEF-2B L.H. 16 UNF-2B L.H OD1 ID A B OD2 Portable Drill Bushing Adapters Drill Bushing Bore Dia. Interior Lock Thread Size Dimensions Lock Bushing Adapter min. / max. Bush Dia. Bushing* to Nose Housing (mm) Dia. "D" Part No. (mm) (mm) +0,03-0,00 Part No. A B C (mm) +0,03-0, / / /4" UNF-2A L.H / A B D C * Note: Portable drill bushing and lock bushing must be ordered separately. Stationary Drill Bushing Adapters Drill Bushing Bore Dia. Interior Lock Thread Size Thread Size Dimensions Adapter min. / max. Bush Dia. Nut* to Nose Housing to Lock Nut (mm) Part No. (mm) (mm) +0,01-0,00 Part No. A B C D E / / /4" 1.1/4" / (1.1/2" hex.) 16 UNF-2A L.H. 12 UNF-2A / C A E B D * Note: Stationary drill bushing and lock nut must be ordered separately. 11

12 PAR-A-MATIC Pneumatic Units Drilling Version Model No A14 PAR-A-MATIC Max. Free Nominal Drilling Capacity Air Sound Gear Unit Model No. (1) Stroke Speed (mm) Consumption Level Reduction Weight (mm) (rpm) Steel Aluminium Wood (l/sec.) (dba) (kg) STANDARD MODELS EU single EU double A50-3EU (2) single A28-3EU (2) single A21-3EU single A14-3EU double A8-3EU double A5-3EU double 4.3 OFFSET DRILLS 8266-A23-2EU double A17-2EU double A12-2EU double A7-2EU double 3.9 (1) These are "valve in head" models Fitted as standard with 8 mm capacity chuck. (2) These are also available as "thru-head" tools (require an external 4-way valve for controls) and carry model no A50-3EU and 8355-A28-3EU Dimensions (mm) DOUBLE DOUBLE REDUCTION: 580 maximum MAXI. SINGLE SIMPLE REDUCTION: 546 maximum MAXI. SÉRIES STANDARD STANDARD MODEL 64 R F STANDARD CAPACITÉ STANDARD CHUCK DU CAPACITY: MANDRIN: 8 mm 8 mm 31max. MAXI max. MAXI. MOUNTING MONTAGE HOLES DU FREIN FOR HYDRAULIC HYDRAULIQUE CHECK UNIT 1/4-281/4 UNF - 282B UNF 2B OMATIC ON TOOL CORPORATION CORPORATIN CORP Approx. Env /2-20 UNF 3 64 MAXI. max " - 16 UN 2A L.H. Ø 51 7 REGLAGE DE VITESSE DE FEED RATE DEPLACEMENT AVANCE ADJUSTMENT ET RETOUR VALVES R F MAX. COURSE STROKE MAXI. 76 mm 76 mm CONNECTION REMOTE COMMANDE CONTROL A DISTANCE 1/8 PORT - 27 NPT 1/8-27 NPT AIR ENTREE INLET 1/4" D'AIR NPT 1/4" NPT MALE CONNECTION "TOOL DE RETRACTED" CONTROLE "OUTIL RENTRÉ" PORT 1/8 NPT 1/8 NPT SÉRIES OFFSET AVEC TÊTE MODEL À AXE DÉPORTÉ STANDARD CHUCK CAPACITÉ CAPACITY: STANDARD 8 DU mm MANDRIN: 8 mm /8-24 UNF Ø OMATIC ON TOOL CORPORATION CORPORATIN CORP 43 Approx. Env MAX. COURSE STROKE MAXI. 51 mm 51 mm

13 PAR-A-MATIC Pneumatic Units Peck Feed Drill Version Model No A21 PAR-A-MATIC Model No. (1) Speed Reduction Standard Features (rpm) 8360-A172-3EU Single Max. stroke (adjustable): 75 mm A50-3EU 5000 Single Hydraulic check, 75 mm stroke, included A28-3EU 2800 Single The pecking operation is controlled by a pre-set timed sequence from 0 to A21-3EU 2100 Single seconds A14-3EU 1450 Double Built-in control valves A8-3EU 850 Double Air output signal when tool is retracted A5-3EU 500 Double Remote cycle start and emergency stop ports available as standard. (1) Fitted as standard with 8 mm capacity chuck. Dimensions (mm) DOUBLE 602 MAXI (DOUBLE REDUCTION: REDUCTION) 602 maximum 64 Approx. env OMATIC ON TOOL CORPORATION CORPORATIN CORP 14 1/2-20 UNF 3A STANDARD CAPACITÉ STANDARD CHUCK CAPACITY: DU MANDRIN: 8 mm 8 mm OMATIC ON TOOL CORPORATION CORPORATIN CORP maxi max. SINGLE 569 MAXI REDUCTION: (SIMPLE REDUCTION) 569 maximum 21

14 PAR-A-MATIC Pneumatic Units Adjustable Twin Head Spindle Version Model No C14 PAR-A-MATIC Max. Free Nominal Drilling Capacity Air Sound Gear Unit Model No. (1) Stroke Speed (mm) Consumption Level Reduction Weight (mm) (rpm) Steel Aluminium Wood (l/sec.) (dba) (kg) 8258-C50-3EU single C28-3EU single C21-3EU single C14-3EU double C8-3EU double C5-3EU double 5.3 (1) These are "valve in head" models. Dimensions (mm) SINGLE SIMPLE REDUCTION: 660 maximum MAXI. MOUNTING MONTAGE HOLES DU FREIN FOR HYDRAULIC HYDRAULIQUE CHECK UNIT 1/4-281/4 UNF - 282B UNF 2B MAXI. max Ø Approx. Env OMATIC ON TOOL CORPORATION CORPORATIN CORP 178 MAXI. max. 7 2" - 16 UN 2A L.H. REGLAGE FEED DE VITESSE RATE DE DEPLACEMENT ADJUSTMENT AVANCE ET RETOUR VALVES DOUBLE REDUCTION: maximum MAXI. R F COURSE MAX. STROKE MAXI 76 mm REMOTE CONNECTION CONTROL COMMANDE PORT A DISTANCE 1/8 1/ NPT NPT AIR ENTREE INLET D'AIR 1/4" NPT 1/4" NPT MALE CONNECTION "TOOL DE RETRACTED" CONTROLE "OUTIL RENTRÉ" PORT 1/8 NPT 1/8 NPT Twin Head Collets Bore Bore Bore Bore Bore Bore Diameter Part No. Diameter Part No. Diameter Part No. Diameter Part No. Diameter Part No. Diameter Part No. (mm) (mm) (mm) (mm) (mm) (mm)

15 PAR-A-MATIC Pneumatic Units Tapping Version Model No A8 PAR-A-MATIC pneumatic self feed tapers are available with 2 different head types: Clutch-type for thru-hole and blind tapping. Jaw-type for thru-hole only. Max. Free Nominal Tapping Capacity Air Sound Unit Model No. (1) Stroke Speed (mm) Consumption Level Weight (mm) (rpm) Mild Steel (l/sec.) (dba) (kg) FOR THRU-HOLE & BLIND TAPPING 8256-C14-2EU M C8-2EU M C5-2EU M FOR THRU-HOLE TAPPING 8257-A14-AEU M A8-AEU M A5-AEU M PAR-A-MATIC (1) These are "valve in head" models. Dimensions (mm) maximum MAXI Series MOUNTING MONTAGE HOLES DU FREIN FOR HYDRAULIC HYDRAULIQUE CHECK UNIT 1/4-28 1/4 UNF B UNF 2B AIR INLET ENTREE 1/4" D'AIRNPT MALE 1/4" NPT Approx. Env OMATIC ON TOOL CORPORATION CORPORATIN CORP Series 5 5 Ø " - 16 UN 2A L.H. FEED RATE REGLAGE ADJUSTMENT DE VITESSE DE DEPLACEMENT VALVES AVANCE ET RETOUR R F CONNECTION REMOTE COMMANDE CONTROL A PORT DISTANCE 1/8-27 NPT 1/8-27 NPT CONNECTION "TOOL DE RETRACTED" CONTROLE "OUTIL PORT 1/8 RENTRÉ" NPT 1/8 NPT 68 "B" "A" 100 2" - 16 UN 2A L.H maximum MAXI. Chuck Capacity Dimension Dimension No. (mm) "A" (mm) "B" (mm) , ,9-7, ,9-15,

16 PAR-A-MATIC Pneumatic Units Spindle Accessories Hydraulic Check Unit 25 mm Stroke 51 mm Stroke 76 mm Stroke Check Check Check Overall Check Check Overall Check Check Overall Dia. Assembly* only Length (mm) Assembly* only Length (mm) Assembly* only Length (mm) (mm) PAR-A-MATIC * Hydraulic check assemblies come complete with check and mounting bracket. For mounting bracket only use part no Drill Chuck Drill Size Range Thread Size Body Length Cutting Tool Outside Chuck Chuck No.* (mm) min. / max. (mm) Penetration (mm) Dia. (mm) Key No /2-20 R.H. 49 / K * Includes chuck key. Offset Drilling Head To converse a standard drill into an offset drill, order the following parts: 1 offset drill attachment, part no spacers, part no washers, part no chuck, part no or collet: - Part no (from 2.4 to 3.7 mm) - Part no (from 3.7 to 5 mm) - Part no (from 5 to 6.4 mm) See dimensions page 12 Taper Shank Adapter Morse Part No. Female Length Outside Taper No. Thread Size (mm) Diameter (mm) / / Collet Attachment Collet Part No. Size Range (mm) Min. / Max. Insert / / / / / / / / Collet Part No. Size Range (mm) Min. / Max. Insert / / / / / / SPECIFICATIONS: Length 65 mm Female thread 1/2" Outside diameter 19 mm Cutting tool penetration 33 mm SPECIFICATIONS: Length 82.5 mm Female thread 1/2" Outside diameter 51.5 mm Cutting tool penetration 47.5 mm 16

17 PAR-A-MATIC Pneumatic Units Accessories (cont) Tapping Chuck Part No. Capacity Mounting Length Cutting Tool Outside Rubber (mm) Style min. / max. (mm) Penetration (mm) Diameter Flex Insert M1.6 - M6 9.3 mm 60 / M4.5 - M8 9.3 mm 59 / M7 - M mm 73 / Tapping Head Attachment (Includes torque arm) Tapping Tapping Rubber Cutting tool Length Outside Attachment Capacity Flex Inserts penetration (mm) (mm) diameter (mm) M1.6 - M M6 - M Twin Head Drill Attachment (For details of twin head collets, see page 14) Complete Head Head Adapter Application Adj. Spindle Centre distance Assembly only only Min. (mm) Max. (mm) Drilling Tapping PAR-A-MATIC Mounting Accessories Foot Bracket Part no (includes nut) Flange Bracket Part no (includes nut) Ø Retaining ring Nut Retaining ring Ø 8, Nut Ø Ø 8, Block Clamp - Part no ALLEN Y screws ,5 15, Tool Mount Assembly Part no (See mounting system diagrams page 24) 62 95,5 63,8 Ø 50, Nut ,

18 PAR-A-MATIC Pneumatic Units Mounting Accessories (cont) PORTABLE MONTAGE RAPIDE LOCK BUSHING A BAÏONNETTE Portable PORTEbushing adapter CANON PLAQUE Nose housing NEZ Fixture DU MONTAGE plate STATIONARY MONTAGE A POSTE LOCK FIXE BUSHING Lock VERROU bushing Stationary PORTE bushing CANONadapter PAR-A-MATIC Nose Housings Nose housing NEZ PLAQUE DU Fixture MONTAGE plate Lock ECROU nut Compatible Drill Models Nose Thread Sizes Length Diameter Dim. Housing A B (mm) (mm) (mm) Part No. To Tool To Bush Adapter C OD1 OD2 ID E F EU "-16 UN-2B L.H. 3/4"-16 UNF-2B L.H EU or 8255-A50-3EU "-16 UN-2B L.H. 1"-14 UNF-2B L.H A28-3EU or 8255-A21-3EU "-16 UN-2B L.H. 1.1/4"-12 UNF-2B L.H. OD1 ID F C E OD "-16 UN-2B L.H. 3/4"-16 UNF-2B L.H A14-3EU or 8255-A8-3EU "-16 UN-2B L.H. 1"-14 UNF-2B L.H A5-3EU or "-16 UN-2B L.H. 1.1/4"-12 UNF-2B L.H. A B Portable Drill Bushing Adapters Drill Bushing Bore Dia. Interior Lock Thread Size Dimensions Lock Bushing Adapter min. / max. Bush Dia. Bushing* to Nose Housing (mm) Dia. "D" Part No. (mm) (mm) +0,03-0,00 Part No. A B C (mm) +0,03-0,03 A / /4" / UNF-2A L.H / / "-14 UNF-2A L.H / /4"-12 UNF-2A L.H B D C * Note: Portable drill bushing and lock bushing must be ordered separately. Stationary Drill Bushing Adapters Drill Bushing Bore Dia. Interior Lock Thread Size Thread Size Dimensions Adapter min. / max. Bush Dia. Nut* to Nose Housing to Lock Nut (mm) Part No. (mm) (mm) +0,01-0,00 Part No. A B C D E A B / / /4" 1.1/4" / UNF-2A L.H. 12 UNF-2A / / "- 14 UNF-2A L.H. 1.1/4"-12 UNF-2A / /4"- 12 UNF-2A L.H. 1.1/4"-12 UNF-2A C E D * Note: Stationary drill bushing and lock nut must be ordered separately. 18

19 SUPER PAR-A-MATIC Pneumatic Units Drilling Version Model No Max. Free Nominal Drilling Capacity Air Sound Gear Unit Model No. (1) Stroke Speed (mm) Consumption Level Reduction Weight (mm) (rpm) Steel Aluminium Wood (l/sec.) (dba) (kg) EU single EU double EU single EU single EU double EU double EU double 8 (1) These are "valve in head" models Fitted as standard with mm capacity chuck. SUPER PAR-A-MATIC Dimensions (mm) SINGLE SIMPLE REDUCTION: 539 maximum MAXI. 69 MOUNTING HOLES MONTAGE FOR DU FREIN HYDRAULIC HYDRAULIQUE CHECK UNIT 1/4-28 UNF 2B MAXI. max Approx. Env CAPACITÉ STANDARD STANDARD CHUCK DU CAPACITY: MANDRIN: mm Ø /2-16 UN 2A L.H. 1/2-20 UNF 2A 221 REGLAGE DE VITESSE DE DEPLACEMENT FEED RATE AVANCE ADJUSTMENT ET RETOUR VALVES OMATIC ON TOOL CORPORATION CORPORATIN CORP DOUBLE REDUCTION: 585 maximum MAXI. R F MAX. COURSE STROKE MAXI 76 mm 76 MM REMOTE CONNECTION CONTROL COMMANDE PORT A DISTANCE 1/8-27 NPT 1/8-27 NPT AIR ENTREE INLET 1/4" D' AIR NPT MALE 1/4" NPT "TOOL CONNECTION RETRACTED" PORT DE CONTROLE 1/8 NPT "OUTIL RENTRÉ" 1/8 NPT 19

20 SUPER PAR-A-MATIC Pneumatic Units Adjustable Twin Head Spindle Version Model No A12 SUPER PAR-A-MATIC Max. Free Nominal Drilling Capacity Air Sound Gear Unit Model No. (1) Stroke Speed (mm) Consumption Level Reduction Weight (mm) (rpm) Steel Aluminium Wood (l/sec.) (dba) (kg) 8268-A46-3EU single A25-3EU single A12-3EU double A6-3EU double A3-3EU double 8.9 (1) These are "valve in head" models. Dimensions (mm) 175 MAXI. max. 32 Ø 64 SINGLE SIMPLE REDUCTION: 685 MAXI. maximum MOUNTING HOLES FOR MONTAGE DU HYDRAULIC CHECK UNIT FREIN 1/4 HYDRAULIQUE - 28 UNF 2B 1/4-28 UNF 2B Approx. Env. 45 OMATIC ON TOOL CORPORATION CORPORATIN CORP MAXI. max. 2.1/2-16 UN 2A L.H. 221 FEED RATE ADJUSTMENT REGLAGE DE VALVES VITESSE DE DEPLACEMENT AVANCE ET RETOUR DOUBLE REDUCTION: 730 maximum MAXI. R F 53 MAX. COURSE STROKE MAXI mm MM CONNECTION REMOTE COMMANDE CONTROL A PORT DISTANCE 1/ NPT AIR ENTREE INLET 1/4" D' AIR NPT MALE 1/4" NPT "TOOL CONNECTION RETRACTED" PORT DE CONTROLE 1/8 NPT "OUTIL RENTRÉ" 1/8 NPT Twin Head Collets Bore Bore Bore Bore Bore Bore Bore Dia. Part no. Dia. Part no. Dia. Part no. Dia. Part no. Dia. Part no. Dia. Part no. Dia. Part no. (mm) (mm) (mm) (mm) (mm) (mm) (mm)

21 SUPER PAR-A-MATIC Pneumatic Units Spindle Accessories Hydraulic Check Unit 25 mm Stroke 51 mm Stroke 76 mm Stroke Check Check Check Overall Check Check Overall Check Check Overall Dia. Assembly* only Length (mm) Assembly* only Length (mm) Assembly* only Length (mm) (mm) * Hydraulic check assemblies come complete with check and mounting bracket. For mounting bracket only use part no Drill Chuck Drill Size Range Body Length Cutting Tool Outside Chuck Thread Size Chuck No.* (mm) min. / max. (mm) Penetration (mm) Dia. (mm) Key No /2-20 R.H. 49 / K /2-20 R.H / K * Includes chuck key. Taper Shank Adapter Morse Female Length Outside Part No. Taper No. Thread Size (mm) Diameter (mm) / / Collet Attachment Collet Part No. Size Range (mm) Min. / Max. Insert / / / / / / / / Collet Part No. Size Range (mm) Min. / Max. Insert / / / / / / / / SUPER PAR-A-MATIC SPECIFICATIONS: Length 65 mm Female thread 1/2" Outside diameter 19 mm Cutting tool penetration 33 mm SPECIFICATIONS: Length 82.5 mm Female thread 1/2" Outside diameter 51.5 mm Cutting tool penetration 47.5 mm Twin Head Drill Attachment (For details of twin head collets, see page 20) Complete Head Head Adapter Adj. Spindle Centre distance Application Assembly only only Min. (mm) Max. (mm) Drilling Drilling Tapping

22 SUPER PAR-A-MATIC Pneumatic Units Mounting Accessories Flange Bracket Part no (includes nut) Foot Bracket Part no (includes nut) Nut Retaining ring Retaining ring Ø SUPER PAR-A-MATIC Ø 64 Ø 8, Collet Type Foot Bracket Part no Ø 8, Nut Tool Mount Assembly Part no (See mounting system diagrams page 24) Ø , Ø 63,5 Ø 8, ,8 79,5 22

23 SUPER PAR-A-MATIC Pneumatic Units Mounting Accessories (cont) MONTAGE PORTABLE RAPIDE LOCK A BUSHING BAÏONNETTE Portable bushing PORTE adapter CANON MONTAGE STATIONARY A POSTE LOCK FIXE BUSHING Stationary bushing PORTE adapter CANON VERROU Lock Nose housing NEZ Nose ADAPTATEUR housing NEZ ADAPTATEUR bushing Nose housing Nose housing adapter PLAQUE DU Fixture MONTAGE plate adapter PLAQUE DU MONTAGE Fixture plate Lock ECROU nut Nose Housings Compatible Drill Models Nose Thread Sizes Length Diameter Dim. Housing A B (mm) (mm) (mm) Part No. To Tool To Bush Adapter C OD1 OD2 ID E F C F E EU EU /2" 2.3/8" EU 16 UN-2B L.H. 16 UN-2B L.H EU EU EU EU 2.1/2" 2.3/8" 16 UN-2B L.H. 16 UN-2B L.H OD1 ID A B OD2 Nose Housing Adapters Part No. Thread Size Dimensions A B (mm) to Nose Housing to Drill Bushing Adapter C D E F /8"- 16 UN-2A L.H. 3/4"- 16 UNF-2B L.H /8"- 16 UN-2A L.H. 1"- 14 UNF-2B L.H /8"- 16 UN-2A L.H. 1.1/4" - 12 UNF-2B L.H /8"- 16 UN-2A L.H. 1.1/2" - 12 UNF-2B L.H Portable Drill Bushing Adapters A D F B E C SUPER PAR-A-MATIC Drill Bushing Bore Dia. Interior Lock Thread Size Dimensions Lock Bushing Adapter min. / max. Bush Dia. Bushing* to Nose Housing (mm) Dia. "D" Part No. (mm) (mm) +0,03-0,00 Part No. A B C (mm) +0,03-0,03 A / /4" / UNF-2A L.H / / "-14 UNF-2A L.H / /4"-12 UNF-2A L.H / /2"-12 UNF-2A L.H B D C * Note: Portable drill bushing and lock bushing must be ordered separately. Stationary Drill Bushing Adapters Drill Bushing Bore Dia. Interior Lock Thread Size Thread Size Dimensions Adapter min. / max. Bush Dia. Nut* to Nose Housing to Lock Nut (mm) Part No. (mm) (mm) +0,01-0,00 Part No. A B C D E A B / / /4" 1.1/4" / UNF-2A L.H. 12 UNF-2A / / "- 14 UNF-2A L.H. 1.1/4"-12 UNF-2A / /4"- 12 UNF-2A L.H. 1.1/4"-12 UNF-2A / /2"- 12 UNF-2A L.H. 1.5/8"-12 UNF-2A C E D * Note: Stationary drill bushing and lock nut must be ordered separately. 23

24 Tubular Mounting System For BANT-A-MATIC, PAR-A-MATIC & SUPER PAR-A-MATIC Series SUPER PAR-A-MATIC PAR-A-MATIC BANT-A-MATIC The ARO Tubular Mounting System is an extremely versatile method of mounting ARO BANT-A-MATIC, PAR- A-MATIC and SUPER PAR-A-MATIC series tools. It allows the positioning of tools at virtually any angle to the workpiece. The following illustrations show just a few examples of the many fixture possibilities Different elements of the Tubular Mounting System 1 Base Mount Assembly - Part no Coupling Assembly - Part no , mm dia. Ø axe 120,6 thru hole (4), (4 trous equally Ø 10,3 spaced on à égale mm dia. distance) bolt circle 98, ,5 97,5 63, , Tool Mount Assembly Part no for BANT-A-MATIC series Part no for PAR-A-MATIC series Part no for SUPER PAR-A-MATIC series (See dimensional support drawings in the "mounting accessories" section which details each model in the previous pages). 2 Tee Mount - Part no , ,5 63, , ,5 3 Mounting Tube: Length 305 mm - Part no Length 457mm - Part no Length 610 mm - Part no ,5 L 24

25 Control Accessories For BANT-A-MATIC, PAR-A-MATIC & SUPER PAR-A-MATIC Series Dwell Control Kit - Part no The Dwell Control Kit is a complete, easily-installed control accessory for pneumatic ARO Automatic Feed Drills. It provides an adjustable, precisely-timed pause, or dwell, at the end of the forward stroke. The range of the dwell interval, prior to retraction, is from 0.10 to 10 seconds. Depth control for ARO Automatic Feed Drills is achieved through the use of a positive-stop adjustment screw. The addition of the dwell control is desirable for countersinking and cleanup applications. The Dwell Control Kit may be used on any of the tool models listed in the chart: Auxiliary Control Kit - Part no Compatible Units Unit Part No. BANT-A-MATIC PAR-A-MATIC SUPER PAR-A-MATIC SUPER PAR-A-MATIC PAR-A-MATIC BANT-A-MATIC The Auxiliary Control Kit provides increased flexibility in designing automated machining systems. It can be used to generate a cycle completion signal for example, or any other desired auxiliary signal. Each kit is supplied with a miniature, three-way limit valve having a short roller lever and instant tube fittings. Additional limit valves can be installed for other functions. The Auxiliary Control Kit may be used on any of the tool models listed in the chart: Compatible Units BANT-A-MATIC PAR-A-MATIC Unit Part No SUPER PAR-A-MATIC

26 HI-THRUST 8660 & 8670 Pneumatic Units Specifications Model No Max. Free Nominal Drilling / Tapping Air Sound Unit Hydraulic Check (2) Model No. (1) Stroke Speed Capacity (mm) Consumption Level Weight Stroke Diameter (mm) (rpm) Steel Aluminium Wood (l/sec.) (dba) (kg) (mm) (mm) EU EU EU EU EU EU EU AMEU AMEU AMEU AMEU AMEU (1) These are "valve in head" models Fitted as standard with mm capacity chuck (8660 series) and 19 mm capacity chuck (8670 series). (2) Delivered as standard with 8660 and 8670 series. For other available strokes, see following page. Dimensions (mm) Hi-THRUST (8660) 93 (8670) 51 (8660) 57 (8670) 19 (8660) 12 (8670) 297 (modèle (8660 series) 8660) 355 (modèle (8670 series) 8670) 48 (8660) 44 (8670) Ø 60 (modèle (8660 series) 8660) Ø 73 (modèle (8670 series) 8670) 630 MAXI. max. 630 (8660 (modèle series) 8660) max. (modèle ( ) series) Approx. Env HYDRAULIC CHECK MODEL No SERIAL No POSITION 49 (25 (frein mm 25 check) mm) BLOC DE CLAMAGE 75 (51 (frein mm 50 check) mm) STANDARD CAPACITÉ CHUCK MOUNTING A 3 POSITIONS BRACKET ADJUSTABLE BUTEE (25 (frein mm 76 check) mm) CAPACITY: STANDARD REGLABLE - 16 un-2a. (modèle 8660) TRIP BRACKET 2.3/8" - 16 UN-2A (8660 series) DU mm MANDRIN: (8660 series) /8" un-2a. UN-2A (modèle (8670 series) 8670) 200 (modèle 8660) 200 (with (avec 25 frein mm 25 check) mm) 19 mm (8670 series) (avec frein 50 mm) 75 CONNECTION "TOOL 19 mm (modèle 8670) Pas à gauche 276 (with 51 mm check) Left hand thread (avec frein 76 mm) DE CONTROLE Longueur mini. 19 mm 352 (with 76 mm check) RETRACTED" Minimum length 19 mm RETOUR OUTIL PORT 67 (modèle (8660 series) 8660) 83 (modèle (8670 series) 8670) 125 SELF-FEED DRILL SERIAL STROKE TOTAL STROKE 1 INCHES MM AIR ENTREE INLET 3/8" D'AIRNPT MALE 3/8" NPT 105 (modèle (8660 series) 8660) 161 (modèle (8670 series) 8670) THREAD FILETAGE REMOTE CONNECTION CONTROL COMMANDE PORT A DISTANCE BOUTON MANUAL "START" MANUEL BUTTON MANUAL BOUTON RETRACT RETOUR BUTTON MANUEL RETRACT CONNECTION REMOTE COMMANDE CONTROL A DISTANCE RETOUR 26

27 HI-THRUST 8660 & 8670 Pneumatic Units Spindle Accessories Hydraulic Check Units (standard HI-THRUST series are supplied with a single check - 51 mm stroke - part no ) Hydraulic Check Only Mounting Check Overall Length (mm) check Stroke Bracket Diameter 25 mm 51 mm 76 mm Assembly (1) (mm) 25 mm Strocke 51 mm Strocke 76 mm Strocke only (mm) Stroke Stroke Stroke SINGLE HYDRAULIC CHECK UNITS (2) TWIN HYDRAULIC CHECK UNITS and and and (1) Hydraulic check assemblies include twin checks and mounting bracket (2) Delivered as standard with 8660 and 8670 series. Single hydraulic check unit Twin hydraulic check unit Drill Chuck Compatible Drill Size Thread Body Length Cutting Tool Outside Chuck Units Chuck Range Size min. / max. Penetration Diameter Key No. Part No.* (mm) (mm) (mm) (mm) Hi-Thrust 8660 Hi-Thrust /2-20 R.H. 49 / K /2-20 R.H / K /8-16 R.H. 59 / K /8-16 R.H. 81 / K Hi-THRUST * Includes chuck key. Taper Shank Adapter Compatible Morse Taper Female Length Outside Part No. Units No. Thread Size (mm) Diameter (mm) Hi Thrust 8660 Hi Thrust /2" /2" /8" /8"

28 HI-THRUST 8660 & 8670 Pneumatic Units Spindle Accessories and Mounting Accessories Collet Attachment Collet Size Range (mm) Insert Collet Size Range (mm) Insert Collet Size Range (mm) No. Min. / Max. No. Min. / Max. No. Min. / Max. For HI-THRUST 8660 series only / / / / / / / / For HI-THRUST 8670 series only SPECIFICATIONS: Length 65.1 mm Outside diameter 19 mm Female Thread 1/2-20 Tool penetration 33.3 mm / / / / / / / / / / / SPECIFICATIONS: Length 82.5 mm Outside diameter 44.5 mm Female Thread 1/2-20 Tool penetration 44.5 mm / / / / / / / / / / / / Insert / / / / / SPECIFICATIONS: Length 76.2 mm Outside diameter 41.3 mm Female Thread 5/8-16 Tool penetration 47.5 mm Foot Bracket Hi-THRUST Compatible Foot Bracket Lock Nut Unit Assembly Only Hi Thrust Hi Thrust Ø 60 Ø 8, Nut Part no (for HI-THRUST 8660 series only) Ø Ø 8, Nut Part no (for HI-THRUST 8670 series only) 28

29 HI-THRUST 8660 & 8670 Pneumatic Units Mounting Accessories (cont) MONTAGE PORTABLE RAPIDE LOCK A BUSHING BAÏONNETTE Portable bushing PORTE adapter CANON MONTAGE STATIONARY A POSTE LOCK FIXE BUSHING Stationary bushing PORTE adapter CANON VERROU Lock Nose housing NEZ Nose ADAPTATEUR housing NEZ ADAPTATEUR bushing Nose housing Nose housing adapter PLAQUE DU Fixture MONTAGE plate adapter PLAQUE DU MONTAGE Fixture plate Lock ECROU nut Nose Housings Compatible Drill Models Nose Thread Sizes Length Diameter Dim. Housing A B (mm) (mm) (mm) Part No. To Tool To Bush Adapter C OD1 OD2 ID E F Hi-Thrust /8"- 16 UN-2B L.H. 2.3/8"- 16 UN-2B L.H Hi-Thrust /8"- 16 UN-2B L.H. 2.3/8"- 16 UN-2B L.H OD1 ID C F E OD2 Nose Housing Adapters Part No. Thread Size Dimensions A B (mm) to Nose Housing to Drill Bushing Adapter C D E F A A B B /8"- 16 UN-2A L.H. 3/4"- 16 UNF-2B L.H /8"- 16 UN-2A L.H. 1"- 14 UNF-2B L.H /8"- 16 UN-2A L.H. 1.1/4" - 12 UNF-2B L.H /8"- 16 UN-2A L.H. 1.1/2"- 12 UNF-2B L.H C Portable Drill Bushing Adapters D F E Drill Bushing Bore Dia. Interior Lock Thread Size Dimensions Lock Bushing Adapter min. / max. Bush Dia. Bushing* to Nose Housing (mm) Dia. "D" Part No. (mm) (mm) +0,03-0,00 Part No. A B C (mm) +0,03-0, / /4" / UNF-2A L.H / / "-14 UNF-2A L.H / /4"-12 UNF-2A L.H / /2"-12 UNF-2A L.H * Note: Portable drill bushing and lock bushing must be ordered separately. A B D C Hi-THRUST Stationary Drill Bushing Adapters Drill Bushing Bore Dia. Interior Lock Thread Size Thread Size Dimensions Adapter min. / max. Bush Dia. Nut* to Nose Housing to Lock Nut (mm) Part No. (mm) (mm) +0,01-0,00 Part No. A B C D E A B / / /4" 1.1/4" / UNF-2A L.H. 12 UNF-2A / / "- 14 UNF-2A L.H. 1.1/4"-12 UNF-2A / /4"- 12 UNF-2A L.H. 1.1/4"-12 UNF-2A / /2"- 12 UNF-2A L.H. 1.5/8"-12 UNF-2A C E D * Note: Stationary drill bushing and lock nut must be ordered separately. 29

30 FE054C & FE074A Electro-Pneumatic Units Specifications Electric powered, dual voltage AC. FE054C series; Motors B or C 0.37 kw FE074A series; Motor 0.56 kw. Low cost pulley sets for speed interchange. Air thrust from 68 kg (at 2.8 bar) to 150 kg (at 6.2 bar). Air consumption: 1 L/cycle. Sound level 60 dba. Weight: kg. Model No. FE054C-24B-AEU Max. Free Nominal Drilling Capacity Model No. Stroke Speed (mm) FE054C SERIES - MOTOR "B" FE074A SERIES (mm) (rpm) Steel Aluminium Wood FE054C-77B-AEU FE054C-67B-AEU FE054C-59B-AEU FE054C-54B-AEU FE054C-48B-AEU FE054C-43B-AEU FE054C-38B-AEU FE054C-34B-AEU FE054C-30B-AEU FE054C-27B-AEU FE054C-24B-AEU FE054C-22B-AEU FE054C-19B-AEU FE054C-17B-AEU Max. Free Nominal Drilling Capacity Model No. Stroke Speed (mm) FE054C SERIES - MOTOR "C" FE074A SERIES (mm) (rpm) Steel Aluminium Wood FE054C-38C-AEU FE054C-34C-AEU FE054C-30C-AEU FE054C-27C-AEU FE054C-24C-AEU FE054C-22C-AEU FE054C-19C-AEU FE054C-17C-AEU FE054C-15C-AEU FE054C-14C-AEU FE054C-12C-AEU FE054C-11C-AEU FE054C-10C-AEU FE054C-8C-AEU FE074A-20B-AEU FE074A-7B-AEU FE054C & FE074A Input and Output Controls Solenoid kit part no for remote control port connector and capillary tube. Part no : Electric Interface 24V DC for remote control port, start cycle, or emergency retract. Part no : Electric switch kit for "spindle is in extended position" or "spindle is back" output signal. NOTE: Std. with AIR outputs include: Spindle is in extended position Spindle is back Std. with AIR inputs include: Start cycle Emergency retract Connectors, part no (pack of 10 pcs.) and tube, part no (30 m length) are available at extra cost. Inputs and outputs can be easily converted to 24V DC operation with low-cost, add-on elements. 30

31 FE054C & FE074A Electro-Pneumatic Units Dimensions Dimensions - FE054C Series (mm) JACOBS CÔNE JACOBS # 33 SPINDLE No (Emplacement (mounting pour area) fixation) 331 Ø 77 F R FREIN HYDRAULIC HYDRAULIQUE CHECK (EN OPTION) (AS AN OPTION) Dimensions - FE074A Series (mm) ,5 HYDRAULIC FREIN HYDRAULIQUE CHECK: STROKE COURSE mm PART RÉFÉRENCE No (FITTED (LIVRÉ EN AS STANDARD) JACOBS CÔNE # JACOBS 33 SPINDLE No. 33 Ø HYDRAULIC CHECK MODEL No SERIAL No 191 (Emplacement 191 (mounting pour area) fixation) FE054C & FE074A 31

32 FE054C & FE074A Electro-Pneumatic Units Spindle Accessories Hydraulic Check Units Hydraulic Check Only Mounting Check Overall Length (mm) check Stroke Bracket Diameter 25 mm 51 mm 76 mm Assembly (1) (mm) 25 mm Strocke 51 mm Strocke 76 mm Strocke only (mm) Stroke Stroke Stroke For FE054C series only For FE074A series only (standard FE074A series are supplied with a single check - stroke 76 mm - part no ) Single Hydraulic Check Unit (2) Twin Hydraulic check unit and and and (1) Hydraulic check assemblies include check(s) and mounting bracket (2) Delivered as standard with FE074A series. Single hydraulic check unit for FE054C series Twin hydraulic check unit for FE074A series Drill Chuck Part No. Size Range Mounting Body Length Cutting Tool Outside Chuck (mm) Style min. / max. (mm) Penetration Dia. (mm) Key No (1) # 33 Jacobs taper 64 / K (2) # 33 Jacobs taper 83 / none (1) Classic key chuck (2) Keyless precision chuck Taper Shank Adapter Morse Taper Part No. Mounting Length Outside No. Style (mm) Diameter (mm) # 33 Jacobs taper # 33 Jacobs taper FE054C & FE074A Collet Attachment Collet Size Range (mm) Collet Size Range (mm) Collet Size Range (mm) Insert Insert Insert No. Min. / Max. No. Min. / Max. No. Min. / Max / / / / / / / / / / / / / / / / / SPECIFICATIONS: Length 84 mm Outside diameter 44 mm # 33 Jacobs taper Tool penetration 42.5 mm 32

33 FE054C & FE074A Electro-Pneumatic Units Spindle Accessories (cont) and Mounting Accessories Tapping Head Attachment Tapping Rubber Tapping Length Outside Attachment Part No. Flex Insert Part No. Capacity (mm) diameter (mm) 49764* Twin Head Drill Attachment Complete Head Head Adapter Application Adj. Spindle Centre distance Assembly only only Min. (mm) Max. (mm) Drilling Tapping Twin Head Collets M1.6 - M M5 - M6 * Includes two jacobs collets part Nos and Bore Bore Bore Bore Bore Bore Bore Dia. Part No. Dia. Part No. Dia. Part No. Dia. Part No. Dia. Part No. Dia. Part No. Dia. Part No. (mm) (mm) (mm) (mm) (mm) (mm) (mm) Mounting Clamp Assemblies: Part no (for FE054C series only) Uses keys for alignment. Includes 3/8" x 1/2" keys. Riser: Part no (for FE054C series only) Provides necessary elevation for installations where the feed drill must clear the mounting plane. Bolts under clamp, and bolts down to mount surface , Part no (for FE074A series only) Uses keys for alignment. Includes 3/8" x 1/2" keys THD Ø Tool mount assembly: Part no (for both FE054C and FE074A series). Used for mounting the FE series with the ARO Tubular Mounting System described page , (FE054C) or (FE074A) mounting clamp assembly tool mount assembly Tubular mounting system (see mounting components page 24 ) FE054C & FE074A 33

34 Instructions for cutting speed and lubrication Helical Drill Bits * Cutting Cutting Feed Rate "F" Bore diameter "D" (mm) Manufacturing material lubricant speed "S" Number "N" 1 * (m/min) (rpm) Feed rate "F" (mm/turns) and average no. of turns per minute "N" Non alloy steel < 500 n/mm 2 Oil emulsion F hand N Non alloy steel n/mm 2 Oil emulsion F hand N Non alloy steel > 700 n/mm 2 Oil emulsion F hand N Alloy steel n/mm 2 Oil emulsion F hand N Alloy steel n/mm 2 Oil emulsion 8-15 F hand hand N Alloy steel > 1100 n/mm 2 Cutting oil F hand hand (oil emulsionl) N Acidproof stainless steel Cutting oil F hand hand (large percentage of Cr and Ni) 5-10 (oil emulsionl) N Heat resistant steel Cutting oil F hand 0, (large percentage of Co, Cr, Mo, Ni and W) 4-8 (oil emulsionl) N Refractory steel Cutting oil F hand (large percentage of Cr, Ni and Si) 5-10 (oil emulsionl) N Steel strip for springs F hand hand Cutting oil (large percentage of Si) 3-6 N Hadfield's manganese steel Wo. lubricant, but ma- F hand hand (Mn > 10 %, C > 0.5 %) 2-5 terial temp.=300 C N Sintered iron Oil emulsion F hand N Malleable cast steel Oil emulsion F hand N Hard cast steel Oil emulsion F hand N Soft grey cast iron Compressed air F hand N Hard grey cast iron Compressed air 5-15 F hand N Grey alloy cast iron (white cast iron) Cutting oil F hand (compressed air) N Malleable cast iron Compressed air F hand (oil emulsion) N Copper Oil emulsion F hand (Cutting oil) N Electrolytical copper Oil emulsion F hand (Cutting oil) N Brass Oil emulsion F hand (dry) N Strong brass Oil emulsion F hand (Cutting oil) N Special brass > 400 n/mm 2 Oil emulsion F hand (Cutting oil) N Soft bronze (Red brass) Cutting oil F hand (oil emulsion) N Hard bronze Cutting oil F hand (oil emulsion) N Aluminium bronze > 450 n/mm 2 Cutting oil F hand (oil emulsion) N Alloy copper / nickel F hand Cutting oil (e.g. monel metal = approx. 67 % Ni) 5-15 N Alloy copper / nickel / zinc Oil emulsion F hand N Aluminium Oil emulsion F hand N Si alloy Aluminium (<12 % Si) Oil emulsion F hand N Si alloy Aluminium (>12 % Si) Oil emulsion F hand N Ni alloy aluminium Oil emulsion F hand N Alloy magnesium Compressed air F hand No water N Zinc Oil emulsion F hand N For bore diameters of less than 1 mm, reduce the cutting speed. 34

35 * Cutting Cutting Feed Rate "F" Bore diameter "D" (mm) Manufacturing material lubricant speed "S" Number "N" 1 * (m/min) (rpm) Feed rate "F" (mm/turns) and average no. of turns per minute "N" Titanium and alloy titanium Cutting oil 3-6 F Hand N Soft plastic materials Water F Hand (PVC, polystyrol, plexiglass) Compressed air N Hard plastic materials Compressed air F Hand (e.g. bakelite) N Plastic material + organic material filling Compressed air F Hand (insulating material, hard wood ) N Plastic material + non-organic material Compressed air F Hand filling (pulverised stone, glass fiber) N For bore diameters of less than 1 mm, reduce the cutting speed. The above guidelines are only approximate values, the drilling depth and the nature of the material to be drilled must be take into account to determine whether an increase or decrease in cutting speed is required. The guidelines under "S" and "F" are only suitable for drilling when the depth does not exceed 5 times the bore diameter. When drilling between 5 to 8 times the bore diameter, reduce the "S" and "F" values by 20% and if drilling exceeds 8 times the bore diameter, reduce the values by 25-30%. When drilling depths greater than 5 times the diameter, it is recommended, in general, to stop the operation from time to time in order to remove chip build up. Cutting Speeds and Feed Rates for Reamers The cutting speeds and feed rates for drill bits are equally suitable for reamers. For the latter, the cutting speeds indicated are to be considered as maximum values and the feed rates as minimum values. Cutting Speeds and Feed Rates for Check-pin Drill Bits S = 65 % - 75 % of the values indicated for the drill bits, taking the bore diameter as an average base. F = 75 % of the values indicated for the drill bits, using the smallest bore diameter as a base. Instructions for One-lipped Carbide Drill Bits Cutting Feed Manufacturing material speed "S" rate "F" (m/min) (mm/min) Steel, depending on durity Grey cast iron, depending on durity and quality Copper, brass (for long splinters), aluminium Fundamental Guidelines for using One-lipped Drill Bits Low feed rates - High cutting speeds. The most favourable conditions in each particular case can only be determined by tests in which the grade of the tungsten carbide used is of essential importance. 35

36 Pobočky: Praha Geologická 2, Praha 5 tel./fax.: mobil: [email protected] KAVON CZ s.r.o. Mladá Boleslav Brno Sídlo společnosti: Smilova Pardubice Provozovna: Medlešice Chrudim [email protected] Staré Město Mladá Boleslav tel.: mobil: [email protected] Hviezdoslavova Brno-Slatina tel.: mobil: [email protected] Printed on Environmentally Friendly Elemental Chlorine Free Paper