L I V E T O O L F O R O K U M A

Transcription

1 L I V E T O O L F O R O K U M A

2 The Way to Success [Heimatec headquarters-germany] Heimatec is an international manufacturing company headquartered in Renchen, Germany. Heimatec s 40,000 square foot facility, on 7.5 acres, is home to over 100 employees including office and manufacturing staff. Our experienced and innovative staff is dedicated to providing our customers with the latest and best technology available. In addition, we are also servicing our U.S. customers from our sales and service facility located in the Chicagoland area Heimatec Automations was founded Started designing, assembling, and marketing Live Tools. Started in house manufacturing of components Invested in 12 state of the art 3D-Workstations for the design department Founded heimatec GmbH Präzisionswerkzeuge (Precision Tools) Opened 1st international sales office in Moscow Purchased Multi Spindle manufacturing company to supply large Transfer Lines and System Builders with special purpose tools Set up new research and development department Purchased several new CNC Lathes and Machining Centers to increase production Moved into new facility and expanded manufacturing capacity Optimized packing and shipping department Opens new Sales and Service U.S. Headquarters

3 THE STANDARD OF PRECISION Heimatec uses the best possible materials to manufacture our Tools for the highest possible quality. We guarantee top quality Tools by adhering to strict and frequent inspections in our manufacturing process. The surface of the Tool bodies are black oxidized for maximum resistance. Output Systems ER Collet Weldon Arbors Sandvik-Coromant-Capto Komet ABS system HSK CAT/SK/BT heimatec easy-quick HT quick change system Coolant supply External Coolant Supply Internal Coolant Supply up to 375 psi High Pressure Internal Coolant Supply up to 2,000 psi Gear ratios 3:1 reducer 1:7 multiplier Bearing Systems All bearing seats are precision manufactured for greater output and alignment accuracy. Bearings are standard high precision spindle bearings, ABEC 7(P4), with optional Timken bearings with ABEC (5(P5), or custom bearing systems to assure the highest possible spindle concentricity. Special applications can be accommodated through the use of special stronger bearing systems. For example Timken bearings or a combination of bearings can be used to provide extreme stability and rigidity specially in milling applications. Gear Systems Only bevel gears with inclined teeth, made from special high resistance gear steel, specially hardened, ground and lapped in sets, are used to provide a smooth transmission output and minimal run out. Spur gears with straight or inclined teeth, made from special high resistance gear steel, specially hardened, ground and lapped in sets, are used to provide smooth transmission output and minimal run out. Spindles and Accuracy Each tool spindle is precision ground for the highest possible concentricity at the collet. All spindles have a splash ring at the front to cover the seals from damage and splash coolant. Run out is measured in the taper of the collet output. The majority of Tools have a 0.006mm ( ) maximum run out. The maximum allowable run out is 0.01mm ( ). Specially designed seals are used against coolant contamination for units using internal coolant supply. Quality and Lubrication We have a 100% control and documentation of all built in components, listing dimensions, and tolerances. All we need is the serial number of Tool to identify it. All Tool s have a lifetime lubrication using a special Teflon based grease. No additional lubrication is necessary. Our standard spindle speeds are 4,000 6,000 rpm, and our speed increasers have up to a 15,000 18,000 rpm capability. 1

4 LIVE TOOLS FEATURES & SPECIFICATIONS Heimatec s standard and custom Live Tools are designed and manufactured to meet the most difficult manufacturing processes. Heimatec Live tools are manufactured from special high tensile steels that exhibit superior strength characteristics. All mounting surfaces are hardened and ground. Bearings are standard high precision spindle bearings, ABEC 7(P4), with optional Timken bearings with ABEC 5(P5), or custom bearing systems to assure the highest possible spindle concentricity. Special stronger bearing systems are used for heavy milling applications. All gears used in our Live Tools have inclined teeth, are made from high resistance gear steel, and are specially hardened, ground and lapped in sets to provide the smoothest transmission output available, and each tool spindle is precision ground for the highest possible concentricity. Special designed seals are used, and all spindles have a splash ring to cover the seals from damage. Clamping systems include: ER, Weldon, face mill arbors, shrink fit, Capto, ABS, HSK, CAT, and easy-quick HT Multiple drive systems available: Spline, bevel gear, special couplings, TOEM, tang, and more Coolant systems include standard external coolant supply as well as high pressure internal coolant up to 2,000 psi Standard rpm 6,000 with speed increasers up to 18,000 rpm and gear reducers with up to 3:1 gear ratio Custom made special application tools available 2

5 Axial Tool ER 32 1: Ext ER 32 1: Axial Tool HT 5 1: Ext HT 5 1: Universal ER 16A 1: Ext Hobbing Head Arb. 22 2: BMT 60 Space Turn LB 2000 EX Space Turn LB 2500 EX Space Turn LB 3000 EX ER 32 1: Ext ER 32 1: ER 32 1: Ext HT 5 1: Ext HT 5 1: HT 5 1: Ext Static Tool cover plate cut-off holder SH cut-off holder SH universal turning holder sq boring bar holder Ø boring bar holder Ø combi facing holder sq. 25 combi bearings / Timken Dual output holder High pressure available on request. Also available with other outputs or special speed increaser or decreaser Warranty: 2 years on parts and labor All items are subject to technical changes. 3

6 Space Turn LB 4000 EX BMT 60 Axial Tool ER 40 1: Ext ER 40 1: ER 40 1: Ext ER 40 1: ER 40 1: Axial Tool HT 5 1: Ext HT 5 1: HT 5 1: Ext HT 5 1: HT 5 1: Universal ER 16A 1: Ext Static Tool cut-off holder SH universal turning holder sq boring bar holder Ø combi facing holder sq. 25 combi bearings / Timken High pressure available on request. Also available with other outputs or special speed increaser or decreaser Warranty: 2 years on parts and labor All items are subject to technical changes. 4

7 Axial Tool VDI ER 20 1: Ext ER 25 1: Ext ER 25 1: Arb. 22 1: Ext ER 25 1: Ext S ER 25 1: LB 10M, LB 10 II M LB 200 M, ES-L8 II LB 2000 EX M ER 20 1: Ext ER 25 1: Ext Axial Tool HT 4 1: Ext HT 4 1: Radial Offset Tool ER 25 1: Ext ER 25 1: ER 25 1: Ext HT 4 1: Ext Universal ER 25 1: Ext Static Tool tool holder HT 4 IC tool holder HT 4 IC tool holder C2-30x cut-off holder height adjustable SH cut-off holder height adjustable SH 32 combi bearings / Timken Speed increaser / decreasern Axial offset front Also available with other outputs or special speed increaser or decreaser Warranty: 2 years on parts and labor All items are subject to technical changes. 5

8 LB 200 MW / MY VDI 30 Axial Tool ER 20 1: Ext ER 25 1: Ext ER 25 1: Arb. 22 1: Ext ER 25 1: Ext ER 25 1: Ext ER 25 1: Ext S ER 25 1: Axial Tool HT 4 1: Ext HT 4 1: Universal ER 25 1: Ext ER 20 1: Ext ER 25 1: Ext Radial Offset Tool ER 25 1: Ext ER 25 1: ER 25 1: Ext HT 4 1: Ext Static Tool tool holder HT 4 IC tool holder HT 4 IC tool holder C2-30x cut-off holder height adjustable SH cut-off holder height adjustable SH 32 combi bearings / Timken Speed increaser / decreasern Axial offset front/rear Also available with other outputs or special speed increaser or decreaser Warranty: 2 years on parts and labor All items are subject to technical changes. 6

9 Axial Tool VDI ER 32 1: Ext ER 32 1: ER 40 1: Ext ER 40 1: Arb. 16 1: Ext Arb. 22 1: Ext Arb. 27 1: Ext Arb. 32 1: Ext ER 25 1: ER 32 1: Ext ER 32 1: Ext ER 32 1: Ext Axial Tool HT 4 1: Ext HT 5 1: Ext HT 5 1: Universal ER 25 1: Ext ER16A 1: Ext Hobbing head With interchangeable arbors ( not included ) Arb. 3: Ext LB 15 series, LU 15 M LU 300 II M, LB 300 MC L 370 Captain LB 3000 EX M ES-L 10II-M ER 32 1: Ext ER 32A 1: Ext ER 32 1: Ext ER 32 1: ER 32 1: ER 40 1: Ext ER 40 1: ER 40 2: Ext Arb. 16 1: Ext Arb. 22 1: Ext HT 4 1: Ext Radial Offset Tool ER 25 1: Ext ER 32 1: ER 32 1: Ext ER 32 2: HT 5 1: Ext HT 5 2: HT 5 1: ER 25A 1: Ext ER 25 1: Ext combi bearings / Timken Speed increaser / decreasern Y Axes offset holder Axial offset Dual/Front/Rear Woodruf keycutter 7

10 LU 25 M, LU 400 M LB 25 series, LB 400 LB 4000 EX M L 470 Captain VDI 40 Axial Tool ER 32 1: Ext ER 32 1: ER 40 1: Ext ER 40 1: Arb. 22 1: Ext ER 32 1: ER 32 1: Ext ER 40A 1: Ext ER 40 1: Axial Tool HT 5 1: HT 5 1: Ext HT 5 2: Ext HT 5 2: HT 5 1: Ext HT 5 1: Universal ER 25 1: Ext Speed increaser / decreaser Offset / front / rear Combi bearing / Timken Radial Offset Tool ER 32 1: Ext ER 40 1: Ext HT 4 1: Hobbing head With interchangeable arbors ( not included ) Arb. 3: Ext Also available with other outputs or special speed increaser or decreaser Warranty: 2 years on parts and labor All items are subject to technical changes. 8

11 Axial Tool VDI 40 L 470 MW LB 400 MW ER 32 1: Ext ER 32 1: ER 40 1: Ext ER 40 1: Arb. 22 1: Ext ER 32 3: Ext ER 25 1: ER 32 1: Ext ER 32 1: Ext ER 32 1: Ext ER 32 1: Ext ER 32 1: Ext Axial Tool HT 5 1: HT 5 1: Ext HT 5 2: Ext HT 5 2: HT 5 1: Ext HT Universal ER 25 1: Ext Hobbing head With interchangeable arbors ( not included ) Arb. 3: Ext 021 combi bearings / Timken Speed increaser / decreasern Y Axes offset holder Axial offset Dual/Front/Rear Woodruf keycutter ER 32 1: Ext ER 32A 1: Ext ER 32 1: Ext ER 32 1: ER 32 1: ER 40 1: Ext ER 40 1: ER 40 2: Ext Arb. 16 1: Ext Arb. 22 1: Ext HT 4 1: Ext 117 Radial Offset Tool ER 25 1: Ext ER 32 1: ER 32 1: Ext ER 32 2: HT 5 1: Ext HT 5 2: HT 5 1: ER 25A 1: Ext ER 25 1: Ext 9

12 LU 35 M LB 35 M VDI 50 Axial Tool ER 32 1: Ext ER 32 1: ER 40 1: ER 40 1: Ext ER 32 1: Ext ER 32 1: Ext ER 40 1: ER 40 1: Ext Axial Tool HT 6 1: HT 6 1: HT 6 1: Ext HT 6 1: Radial Offset Tool ER 40 1: HT 6 1: HT 6 1: HT 6 1: combi bearings / Timken Speed increaser / decreaser Offset HT 6 1: Ext 10 Also available with other outputs or special speed increaser or decreaser Warranty: 2 years on parts and labor All items are subject to technical changes.

13 VDI 60 LU 45 M LB 45 M Axial Tool ER 50 1: ER 50 1: Ext ER 50 1: Axial Tool HT 6 1: Ext HT 6 1: Radial Offset Tool ER 50 1: HT 6 1: Ext HT 6 1: Universal ER 32 1: Ext Radial Y-Axe Offset ER 40 1: Ext combi bearings / Timken Speed increaser / decreaser Also available with other outputs or special speed increaser or decreaser Warranty: 2 years on parts and labor All items are subject to technical changes. 11

14 LT 10 M LT 200 M LT 200 MY Axial Tool ER 20 1: Ext ER 25 1: Ext ER 25 1: Arb. 22 1: Ext ER 25 1: Ext ER 25 1: Axial Tool HT 4 1: Ext HT 4 1: VDI 30 Main Spindle L ER 20 1: Ext L ER 25 1: RS ER 25 1: Ext ER 25 1: RS HT 4 1: L HT 4 1: ER 25 1: Ext HT 4 1: Ext ER20 1,3: Ext Sub Spindle RS ER 25 2: Ext Universal ER 11A 1: Ext ER 16 1: Ext Hobbing head With interchangeable arbors ( not included ) Arb. 3: Ext Also available with other outputs or special speed increaser or decreaser Warranty: 2 years on parts and labor All items are subject to technical changes. RS = Right hand tool Sub spindle Static Tool tool holder Ø tool holder HT 4 IC tool holder HT 4 IC universal turning holder sq boring bar holder Ø boring bar holder Ø boring bar holder Ø boring bar holder Ø combi facing holder 30x20x double boring bar holder Ø combi double turning holder sq cut-off holder height adjustable SH cut-off holder height adjustable SH 32 combi bearings / Timken Speed increaser / decreasern Dual output holder Woodruf keycutter Offset front / rear 12

15 Axial Tool ER 32 1: Ext ER 32 1: ER 40 1: Ext ER 40 1: Arb. 16 1: Ext Arb. 22 1: Ext Arb. 27 1: Ext Arb. 32 1: Ext Axial Tool HT 4 1: Ext HT 5 1: Ext HT 5 1: Universal ER 16 1: Ext Hobbing head With interchangeable arbors ( not included ) Arb. 3: Ext combi bearings / Timken Speed increaser / decreasern Dual output VDI 40 LT 15 M LT 300 M LT 300 MY ER 32 1: Ext L ER 32 1: Ext R ER 32 1: Ext L ER 32 1: R ER 32 1: L ER 40 1: Ext L Arb. 16 1: Ext R CaptoC3 1: Ext L CaptoC3 1: Ext ER 32 1: Ext Radial Offset Tool ER 32 1: Ext ER 32 1: Ext ER 32 1: ER 32 1: Ext L HT 4 1: Ext R HT 4 1: Ext Also available with other outputs or special speed increaser or decreaser Warranty: 2 years on parts and labor All items are subject to technical changes. 13

16 LT 25 M LT 25 MY VDI 40 Axial Tool ER 32 1: Ext ER 32A 1: Ext ER 32A 1: ER 40 1: Ext Arb. 22 1: Ext ER 32A 1: Ext ER 32A 1: ER 32 1: ER 32 1: ER 40 1: Ext ER 40 1: Ext Universal ER 25 1: Ext combi bearings / Timken 14 Also available with other outputs or special speed increaser or decreaser Warranty: 2 years on parts and labor All items are subject to technical changes.

17 easy-quick HT - THE QUICK CHANGE The Quick Change System of heimatec saves time and money! Time Saving Through use of our special clamping screw, our easy-quick HT system offers comfortable handling. All adapters can be changed within seconds with the highest available precision. The adapters can be changed by unclamping just one single bolt minimizing downtime. The Tool remains in the machine eliminating time consuming adjustments. Cost Saving Lower initial investments Minimized Tooling time Reduction of Tool quantity Lower inventory costs 8

18 SYSTEM OF HEIMATEC Features High degree of flexibility with extremel short setup time Shortest gage line of any system Able to preset outside of machine tool Coolant through capabilities standard Exceptional repeatability - under.0002 Easy handling produces low setup costs Our quick change system is available in six different sizes HT 2 HT 3 HT 4 HT 5 HT 6 HT 7 Adapters are available with all common outputs as... Collet outputs Extended collet outputs Collets with tension and expansion for tapping Weldon Weldon extended Arbors Hydro chucks Indexable insert holders Shrink Fit Blanks, Plugs 9

19 ANGLE HEADS All Angle Heads are manufactured using the same quality standards and technical features as our Live Tools 10

20 Heimatec Angle Heads are manufactured from special high tensile aluminum and all surfaces are sandblasted and anodized blue. We only use high precision spindle bearings, ABEC 7(P4), Timken bearings, or custom bearing systems to assure the highest possible spindle concentricity. Our Angle Heads are excellent for heavy milling operations due to the support by twin or double twin set of matched angular contact bearings, and a rear radial support bearing. Interchangeable torque arms Spindle speeds up to 15,000 rpm Torque rating up to 150 Nm Powerful, accurate, and rigid Applications include milling, drilling, and tapping 360o body rotation Compatible with most Automatic Tool Changers 1:1 standard gear ratio Torque arm alignment ring Wrenches included 11

21 STATIC TOOLS High Quality Static Tool s. Our Tools are all manufactured to meet today s DIN standards. This complements the high quality manufacturing systems in the market place and helps to produce the highest precision work pieces. Quality tools produce quality parts! Custom made static tools Let our Design Department solve your special application and manufacturing needs by customizing a Tool to suit your requirements. We can provide custom made Tools for all CNC Lathes. These Tools have the same superior quality as our standard Tools. Optimal Connection Between Machine and Cutting Tool. heimatec s Tools offer high efficiency and long Tool life due to its characteristics of complimenting the precision of the machine tool. This enables our customers to enjoy problem-free manufacturing and time saving operations. 12

22 heimatec has the solution for all your application needs! Live Tools for CNC Lathes Angle Heads for CNC Machining Centers Static Tools Custom Tools Multi Spindle Tools 13

23 15 E Palatine Rd. Suite 109 Prospect Heights, IL Phone: Fax: