About Us HAAS Tooling for CNC Turning Centers

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2 About Us WHO IS EPPINGER? Eppinger CNC tool holders to DIN are manufactured to precision levels far in excess of the required standards using advanced, patented produciton systems and facilities. Their experience in tool manufacturing dates back to 1925, their team of skilled craftsmen, and the most advanced production methods availible, are your guarantee of tools sophistocated in every detail. We can process orders without delay thanks to our well stocked warehouse. This ensures that our customers important production processes run smoothly. The team at Eppinger can use their versatile production methods to satisfy one-of requirements or to produce custom designs quickly and efficiently. Eppinger Tooling is imported exclusively through EXSYS TOOL INC. The special technical features of the Eppinger tools system are: Shank identical or simular to DIN 69880/T1. Shank, seating face and serration are hardened and ground. Different ratios for ideal cutting conditions. Quick Change - PRECI-FLEX All wear parts are case-hardended. Tools with internal coolant supply are available Grease packing for lifetime. Multiple sealings and optimum bearing configuration. Rigid and Compact Design 1

3 Table of Contents OVERVIEWS Fixed VDI Tool Holders... Rotary VDI Tool Holders... Conversion Chart / Coupling Length Key... VDI FIXED Pre Machined Blanks... 6 Double Tool Holder... 6 Turning Tool Holder Face Grooving Tool Holder... 9 Collet Chuck... 9 Tool Holder for Carbide Indexable Drill with Internal Coolant Supply Boring Bar Holder Cut-Off Tool Holder Morse Tape Holder Revolving Stock Stop Blanking Plug VDI ROTARY PRECI-FLEX Axial Mill/Drill... PRECI-FLEX Axial Heavy Duty Option PRECI-FLEX Axial Slim-Fit Mill/Drill PRECI-FLEX Radial Mill/Drill PRECI-FLEX Radial Slim-Fit Mill/Drill High Torque Axial Offset Mill/Drill High Torque Radial Mill/Drill High Speed Axial Offset Mill/Drill High Speed Radial Mill/Drill High Speed Radial Offset Mill/Drill Main Sub Axial Offset Double-Sided Mill/Drill Axial Left Hand Offset Double-Sided Y-Axis Keyseat Cutter Overhead Mill/Drill Gear Hobber / Slotting Saw Angular Adjustable PRECI-FLEX Angular Adjustable PRECI-FLEX INFORMATION 3 Bolt-On Turret Hybrid VB-12 Turret LIVE TOOLING ACCESSORIES Coolant Fittings for Live Tool Holders Collet Nuts and Wrenches Bushings Collets PRECI-FLEX INFORMATION PRECI-FLEX Adapter Change Out PRECI-FLEX Adapter Kit PRECI-FLEX Adapters Overview CUSTOM APPLICATIONS Standard and Special Tooling

4 Fixed VDI Tool Holders Turning Tool Holder Short E E (mm) Turning Tool Holder Long E E (mm) Face Grooving Tool Holder E E (mm) Collet Chuck ER25 - E ER32 - E ER40 - E Rotating Stock Stop E Turret Plug Steel - E Plastic - E Cut-Off Tool Holder Style B - E Style D - E Special Double Boring Bar Holder see page 6. Boring Bar Holder 5/16 E /8 E /2 E /8 E /4 E E /4 E /2 E /8 E /4 E E mm E mm E mm E mm E mm E mm E mm E mm E mm E Indexable Drill Holder 5/8 E /4 E E /4 E /2 E mm E mm E mm E mm E mm E Morse Taper Holder MT 2 E MT 3 E MT 4 E ER25 1/16-5/8 ER32 3/32-3/4 ER40 1/8-1 3

5 Rotary VDI Tool Holders Axial Mill/Drill Short Coupling Medium Coupling Long Coupling Heavy Duty Option Axial PRECI-FLEX HDOM - Medium Coupling HDOL - Long Coupling Slim Fit - Axial Mill/Drill Medium Coupling High Torque Axial Offset Mill/Drill Short Coupling Medium Coupling Long Coupling High Speed Axial Offset Mill/Drill Head Short Coupling Medium Coupling Long Coupling Main/Sub Axial Offset Double Sided Mill/Drill Medium Coupling* *Available for machines with sub spindle only. Main/Sub Axial Offset Double Sided Mill/Drill Medium Coupling* *Available for machines with sub spindle only. Radial Mill/Drill Short Coupling Medium Coupling Long Coupling Slim Fit - Radial Mill/Drill Medium Coupling High Torque Radial Mill/Drill Short Coupling Medium Coupling Long Coupling High Speed Radial Mill/Drill Short Coupling Medium Coupling Long Coupling Y-Axis Keyseat Cutter Overhead Mill/Drill Short Coupling Medium Coupling Long Coupling Angular Adjustable Short Coupling Medium Coupling Long Coupling Angular Adjustable AAM - Medium Coupling Long Coupling Axial Left-Hand Offset Double Sided Mill/Drill Medium Coupling* *Available for machines with sub spindle only. Slotting Saw 5/8 Arbor Short Coupling Medium Coupling Long Coupling 4

6 Conversion Chart / Coupling Length Key Coupling Identification Chart This chart will help you identify the correct coupling length for your Haas machine. TURRET MACHINE COUPLING LENGTH DIMENSION FROM MOUNTING FACE Haas Turret SL20/30 SL40 Medium Long mm mm VDI Turret SL20/30 DS30 (Y) SL40 ST40 Short Medium mm mm Hybrid VB-24 Turret ST20SS ST20SSY ST30SS ST30SSY DS30SS DS30SSY Medium mm Hybrid VB-12 Turret TL 15/25 SL20/30 SL40 ST20/30 (Y) DS20/30 (Y) ST40 Medium Long mm mm 5

7 VDI Fixed PRE-MACHINED BLANKS Form A1 Ref. No. d1 b h L Form A2 Ref. No. d1 d2 L DOUBLE TOOL HOLDER For Boring Bars and Collet Extensions Ref. No STRAIGHT SHANK COLLET CHUCK ER25 OD=1 L=100mm " Ø40 Optional: ER25 Collet Extension, Part No Description: Collet Capacity: 0.5mm-16mm (For collet part numbers see page #33) 45 1" Wrench ER25 (See page #25) 6

8 VDI Fixed TURNING TOOL HOLDER Short, right hand tool, insert down Form B2 Ref. No. d1 b1 b2 b3 hl h5 h6 L L " METRIC mm TURNING TOOL HOLDER Long, right hand tool, insert down Form B6 Ref. No. d1 b1 b2 b3 hl h5 h6 L L " METRIC mm

9 VDI Fixed TURNING TOOL HOLDER Short, left hand tool, insert up Form B4 Ref. No. d1 b1 b2 b3 hl h6 h7 L L " METRIC mm TURNING TOOL HOLDER Long, left hand tool, insert up Form B8 Ref. No. d1 b1 b2 b3 hl h6 h7 L L " METRIC mm

10 VDI Fixed FACE GROOVING TOOL HOLDER Insert down Form C2 Ref. No. d1 b4 b5 b hl h5 h6 L1 L " METRIC mm FACE GROOVING TOOL HOLDER Insert up Form C4 Ref. No. d1 b1 b2 b hl h6 h7 L L " METRIC mm COLLET CHUCK Form E4 - ER Ref. No. d1 ER d6 d10 max. L9 h1 h2 L3 max ER ER ER

11 VDI Fixed TOOL HOLDER FOR CARBIDE INDEXABLE DRILL WITH INTERNAL COOLANT SUPPLY Form E1 BORING BAR HOLDER Form E2 Ref. No. d1 d2 H6 d3 d6 h1 L L2 L /8" /4" " /4" /2" METRIC mm mm mm mm mm Ref. No. d1 d2 H6 d6 d8 h1 L3 L6 L /16" /8" /2" /8" /4" " /4" /2" /8" " METRIC mm mm mm mm mm mm mm mm mm

12 VDI Fixed CUT-OFF TOOL HOLDER Ref. No. d1 Form b1 b2 h1 h2 h3 L1 a B D B D Insert Down Insert Up MORSE TAPER HOLDER Form F1 Ref. No. d1 d2 d3 MT d4 h1 L1 L

13 VDI Fixed REVOLVING STOCK STOP Ref. No. d1 d2 d3 h1 L1 L BLANKING PLUG Form Z2 Ref. No. d1 d3 h1 L2 Mat P ST P= Plastic ST= Steel 12

14 PRECI-FLEX Axial Mill/Drill ER32 with collet chuck A 92 Ø2-20 Ø40 PRECI-FLEX External Coolant Ref. No.* Ratio RPM Nm Max. Collet System Coupling Length A :1 4, ER32 Short :1 4, ER32 Medium :1 4, ER32 Long PRECI-FLEX Internal Coolant Ref. No.* Ratio RPM Nm Max. Collet System Coupling Length A :1 4, ER32 Short :1 4, ER32 Medium :1 4, ER32 Long *Refer to page 5 for machine and turret specifications. For adapters, see back cover and ask for special catalog. 13

15 PRECI-FLEX Axial Heavy Duty Option ER32 with collet chuck A Ø83 Ø2-20 Ø40 PRECI-FLEX External Coolant Ref. No.* Ratio RPM Nm Max. Collet System Coupling Length A HDOM 1:1 4, ER32 Medium HDOL 1:1 4, ER32 Long PRECI-FLEX Internal Coolant Ref. No.* Ratio RPM Nm Max. Collet System Coupling Length A :1 4, ER32 Medium HDOLIK 1:1 4, ER32 Long *Refer to page 5 for machine and turret specifications. For adapters, see back cover and ask for special catalog. 14

16 PRECI-FLEX Axial Slim-Fit Mill/Drill ER32 with collet chuck A 92 Ø2-20 Ø40 PRECI-FLEX External Coolant Ref. No.* Ratio RPM Nm Max. Collet System Coupling Length A :1 4, ER32 Medium *Exclusivly for Hybrid VB-24 Turret. *Refer to page 5 for machine and turret specifications. For adapters, see back cover and ask for special catalog. 15

17 PRECI-FLEX Radial Mill/Drill ER32 with collet chuck 75* , ,5 120 A Ø2-20 PRECI-FLEX External Coolant Ref. No.* Ratio RPM Nm Max. Collet System Coupling Length A :1 4, ER32 Short :1 4, ER32 Medium :1 4, ER32 Long PRECI-FLEX Internal Coolant Ref. No.* Ratio RPM Nm Max. Collet System Coupling Length A :1 4, ER32 Short :1 4, ER32 Medium :1 4, ER32 Long *Refer to page 5 for machine and turret specifications. For adapters, see back cover and ask for special catalog. 16

18 PRECI-FLEX Radial Slim-Fit Mill/Drill ER32 with collet chuck Ø A Ø2-20 PRECI-FLEX External Coolant Ref. No.* Ratio RPM Nm Max. Collet System Coupling Length A :1 4, ER32 Medium *Exclusivly for Hybrid VB-24 Turret. *Refer to page 5 for machine and turret specifications. For adapters, see back cover and ask for special catalog. 17

19 High Torque Axial Offset Mill/Drill Ratio 3:1 Ø2-20 Ø A 164 External Coolant Ref. No.* Ratio RPM Nm Max. Collet System Coupling Length A :1 1, ER32 Short :1 1, ER32 Medium :1 1, ER32 Long Internal Coolant Ref. No.* Ratio RPM Nm Max. Collet System Coupling Length A :1 1, ER32 Short :1 1, ER32 Medium :1 1, ER32 Long *Refer to page 5 for machine and turret specifications. Input RPM max 4,500 Output RPM max 1,500 18

20 High Torque Radial Offset Mill/Drill ER32 Ratio 3:1 115 * Ø ,5 160 A External Coolant Ref. No.* Ratio RPM Nm Max. Collet System Coupling Length A :1 1, ER32 Short :1 1, ER32 Medium :1 1, ER32 Long *Refer to page 5 for machine and turret specifications. Input RPM max 4,500 Output RPM max 1,500 19

21 PRECI-FLEX High Speed Axial Offset Mill/Drill With Collet Chuck Ø1-13 Ø A PRECI-FLEX - External Coolant Ref. No.* Ratio RPM Nm Max. Collet System Coupling Length A HSAS 1:2.5 10, ER20 Short :2.5 10, ER20 Medium HSAL 1:2.5 10, ER20 Long *Refer to page 5 for machine and turret specifications. Output rotation is opposite input rotation. Input RPM max 4,000 Output RPM max 10,000 20

22 High Speed Radial Mill/Drill With Collet Chuck Ratio 1:2 59* 76 Ø40 70, ,5 92 A Ø0,5-7 External Coolant Ref. No.* Ratio RPM Nm Max. Collet System Coupling Length A :2 8, ER11 Short :2 8, ER11 Medium *Refer to page 5 for machine and turret specifications. Output RPM equals 2 times input RPM. Input RPM max 4,000 Output RPM max 8,000 21

23 High Speed Radial Offset Mill/Drill With Collet Chuck Ratio 1:2.5 75* Ø A External Coolant Ref. No.* Ratio RPM Nm Max. Collet System Coupling Length A :2.5 15, ER20 Short :2.5 15, ER20 Medium :2.5 15, ER20 Long *Refer to page 5 for machine and turret specifications. Output RPM equals 2 times input rpm. Input RPM max 6,000 Output RPM max 15,000 22

24 Main/Sub Axial Offset Double Sided Mill/Drill 38 Ø40 Ø0, ,5 23,5 Ø A Long Version - External Coolant 154 Ref. No.* Ratio RPM Nm Max. Collet System Coupling Length A :1 4, ER32 - ER16 Medium *Available for machines with sub spindle only. 6,5 Ø40 Ø0, Ø A Short Version - External Coolant Ref. No.* Ratio RPM Nm Max. Collet System Coupling Length A :1 4, ER32 - ER16 Medium *Available for machines with sub spindle only. 23

25 Axial Left Hand Offset Double Sided Mill/Drill Ø Ø2-20 Ø ,55 External Coolant Ref. No.* Ratio RPM Nm Max. Collet System Coupling Length A :1 4, ER32 Medium *Refer to page 5 for machine and turret specifications. 24

26 Y-Axis Keyseat Cutter Overhead Mill/Drill ER25 External Coolant A 66, ,5 42,5 Ø1-16 Ø * 114 External Coolant Ref. No.* Ratio RPM Nm Max. Collet System Coupling Length A :1 3, ER25 Short :1 3, ER25 Medium :1 3, ER25 Long *Refer to page 5 for machine and turret specifications. Output RPM equals 0.78 times input RPM. 25

27 Gear Hobber / Slotting Saw 5/8 Arbor Diameter, External Coolant max. Ø80 Ø ,5 70 Ø15,88 (5/8 ) 97 A External Coolant Ref. No.* Ratio RPM Nm Max. Arbor Coupling Length A :1 3, /8" Short :1 3, /8" Medium :1 3, /8" Long *Refer to page 5 for machine and turret specifications. Output RPM equals 0.78 times input RPM. 26

28 Angular Adjustable 0-90 Mill/Drill ER20 With Collet Chuck External Coolant ,5 Ø1-13 Ø * A 167 External Coolant Ref. No.* Ratio RPM Nm Max. Collet System Coupling Length A :1 4, ER20 Short :1 4, ER20 Medium :1 4, ER20 Long *Refer to page 5 for machine and turret specifications. 27

29 PRECI-FLEX Angular Adjustable 0-90 Mill/Drill ER20 With Collet Chuck PRECI-FLEX External Coolant Ref. No.* Ratio RPM Nm Max. Collet System Coupling Length A AAM 1:1 6, ER20 Medium :1 1 6, ER20 Long *Refer to page 5 for machine and turret specifications. 28

30 BOLT-ON Turret BOLT-ON Turret *Bushings available, see page 32 25,5 102 Tool Holder, Axial Ext. Coolant (SL20/30, ST20/30) ,4 25, ,4 25,4 25,5 Tool Holder, Radial Ext. Coolant (SL20/30, ST20/30) Tool Holder, Radial Ext. Coolant (SL40) / mm (metric) 31,75 31,75 31,75 52,5 52, Boring Bar Holder 1-1/2 (SL20/30, ST20/30) External External / Internal Boring Bar Holder 2 (SL20/30, ST20/30) External Internal , Boring Bar Holder Ext. Coolant (SL40) / mm (metric) ,5 52, Ø

31 Hybrid VB-12 Turret - BOLT-ON Tooling TL15/25, SL-20/30, SL-40, ST-20/30(Y), DS-20/30(Y), ST Ø31, Tool Holder, Axial Ext. Coolant Boring Bar Holder, Radial Ext. Coolant ,4 25,4 Ø31, ,7 Tool Holder, Radial Ext. Coolant Boring Bar Holder, Radial Ext. Coolant 30

32 Live Tooling Accessories Coolant Fittings for Live Tool Holders Tool No. Type D1 Thr'd D2 D3/Nozzle L1 Part No , , A M8 x , , New Version E or I M10 x /M Type: A Type: E Type: I L1 L1 D2 D3 D1 D1 D1 Collet Nuts and Wrenches for all standard live tooling Description of Nuts Collet D1 Thr'd P/N Nut P/N Wrench A L1 ER32-A Hex ER32 M40 x SW ER32AX Nut ER32 M40 x Description of Nuts P/N D Axial Spindle Wrench Radial Spindle Wrench Nut Wrench Collet Nut L1 32mm Collet Nut L1 Nut Wrench Axial Spindle Wrench Radial Spindle Wrench Description of Nuts Collet D1 OD D2 Thr'd P/N Nut P/N Wrench L1 UM/ER25 (E ) ER25 42 M32 x UM/ER32 (E ) ER32 50 M40 x UM/ER40 (E ) ER40 63 M50 x Collet Nut Nut Wrench L1 D2 D1 D1 Spindle Diameter Collet Nuts and Wrenches for fixed collet chucks 31

33 Bushings Part No. A B C D EX125037CS 3/8" EX125050CS 1/2" EX125062CS 1 1/4" 5/8" EX125075CS 3/4" EX125100CS 1" 1 3/4 2 1/8 EX150050CS 1/2" EX150062CS 5/8" EX150075CS 1 1/2" 3/4" EX150100CS 1" EX150125CS 1 1/4" 2 1/8 2 1/2 C EX200050CS 1/2" EX200062CS 5/8" EX200075CS 3/4" EX200100CS 2" 1" EX200125CS 1 1/4" EX200150CS 1 1/2" EX200175CS 1 3/4" 2 5/8 3 B D A EX250050CS 1/2" EX250062CS 5/8" EX250075CS 3/4" EX250100CS 1" EX250125CS 2 1/2 1 1/4" EX250150CS 1 1/2" EX250175CS 1 3/4" EX250200CS 2" EX250225CS 2 1/4" 3 1/8 3 1/2 32

34 Collets Diameter (inches) 1/16" 1/8" 3/16" 1/4" 5/16" 3/8" 7/16" 1/2" 9/16" 5/8" 11/16" 3/4" 13/16" 7/8" 1" ER16 ER20 ER25 ER32 ER40 Part No. Part No. Part No. Part No. Part No N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A Clamping Range ER16 ER20 ER25 ER32 ER40 (mm) (inches) Part No. Part No. Part No. Part No. Part No N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A **Other Collet sizes are availible upon request. Please contact our sales office for more information. 33

35 PRECI-FLEX Adapter Change PRECI-FLEX Adapter Change Remove four screws from base holder. Wipe taper and flat mounting surface of adapter and base holder. With T-Wrench (1) install and tighten four screws (2) using spanner wrench (3) to keep spindle from rotating. CAUTION: Adapter flange must be flush with mounting surface of base holder. 34

36 PRECI-FLEX Adapter Kit Size ER25 ER32 ER40 ER50 Starter Kit Please Note: All kits include - Shell Mill - Collet Chuck Extended - Weldon Shank Standard Interchangeable PRECI-FLEX Adapters Standard Collet Tapping Collet Collet Chuck Collet Chuck Extended Collet Chuck Extended Weldon Shank Standard Weldon Shank Extended Shell Mill Whistle Notch Boring Bar Holder 35

37 PRECI-FLEX Standard Collet Tapping Collet Collet Chuck Extended (Small) Weldon Shank Extended Weldon Shank Standard Fast Flexible Precise Compact Universal Economical Shell Mill Arbor The First and Only Tooling System using a Single Base Holder for Collet and Multiple Other Tooling Adapters Whistle Notch Extended Collet Chuck Collet Chuck Extended Boring Bar Holder 36

38 PRECI-FLEX Applications STANDARD AND SPECIAL TOOLING Speed Increaser - high RPM Speed Reducer - high torque Multiple Drills/Taps, X or Z direction Y-axis Cutter Heads (Woodruff Keyseat Cutter) Slanted or straight slotting heads Y-adjustable mill/drill for x-axis X-Z - adjustable mill/drill 37

39 Contact Information Main Distribution Repair and Maintenance Service Preventative Maintenance Program EXSYS Tool, Inc. & EXSYS Tool Repair, LLC Corporate Lake Blvd. San Antonio, FL Toll Free: (800) Toll Free Fax: (800) Phone (352) Fax: (352) Web: Web: EXSYS Canada Ltd. 18 Strathearn Ave. Unit 4B Brampton, Ontario L6T 4X8 Phone: (905) Fax: (905) EXSYS Tool Mexico Carretera Nacional #5000 Int. 304 Piso 3 Col. La Rioja Monterrey, Nuevo Leon Phone: 52 (81) Fax: 52 (81)

40 11654 Corporate Lake Blvd. San Antonio, Florida T: P: F: