APPENDIX / ANHANG / ANNEXE ALPHA ALTERNATOR DIMENSIONS, INSTALLATION DRAWINGS AND CHARACTERISTICS
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1 APPENDIX / ANHANG / ANNEXE ALPHA ALTERNATOR DIMENSIONS, INSTALLATION DRAWINGS AND CHARACTERISTICS MASTERVOLT Snijdersbergweg 93, 1105 AN Amsterdam The Netherlands Tel.: Fax.: v 1.1. March 2007
2 CONTENTS CONTENTS: v 1.0. March DIMENSIONS Dimensions Alpha alternator model 12/ Dimensions Alpha alternator models 12/130, 24/75 and 24/ Dimensions Alpha alternator model 24/ Dimensions Alpha alternator model 24/95C Dimensions Alpha Pro regulator INSTALLATION DRAWINGS Alpha Alternator model 12/ Alpha Alternator models 12/130, 24/75 and 24/ Alpha Alternator model 24/ Alpha Alternator model 24/95C Instruction for modification of standard Bosch alternators Installation examples for Alpha alternator model 12/ Installation examples for Alpha alternator models 12/130, 24/75 and 24/ Installation examples for Alpha alternator model 24/ CHARACTERISTICS Charge current versus RPM ORDERING INFORMATION Accessoires Spare parts EC DECLARATION OF CONFIRMITY March 2007 / APPENDIX Alpha alternator - Alpha Pro regulator / EN
3 DIMENSIONS 1 DIMENSIONS 1.1 DIMENSIONS ALPHA ALTERNATOR MODEL 12/90 W TERMINAL Figure A-1: dimensions Alpha alternator model 12/90 (enclosure A) EN / APPENDIX Alpha alternator - Alpha Pro regulator / March
4 DIMENSIONS 1.2 DIMENSIONS ALPHA ALTERNATOR MODELS 12/130, 24/75 AND 24/110 PULLEY HUB DETAIL [ ] [ ] [ ] 170 [6.7] R=97 [3.8] 12.9 [.508] WIRING DIAGRAM A/C TERMINAL STATOR NEGATIVE OUTPUT 29.2 [1.15] 13.1 [.516] FIELD RECOMMENDED PULLEY HUB LENGTH NOMINAL DIAMETER IS 89 [3.5] 108 [4.25] 250 [9.83] [ ] 108 [4.25] [ ] [ ] POSITIVE OUTPUT [ ] BLU BLU [3.25] [ ] 240 [9.45] [ ] 33.9 [1.34] POSITIVE OUTPUT M8 THREAD MOUNTING TORQUE Nm [ InLbs] 113 [4.46] 56.6 [2.23] 33 [1.30] NEGATIVE OUTPUT M6 THREAD MOUNTING TORQUE Nm [75-80 InLbs] 5.1 [.20] [ ] 53.3 [2.10] AC TERMINAL FIELD CONNECTOR 20.1 [.79] SLIDABLE BUSHING 12.9 [.508] DIMENSIONS IN MM [INCH] 56.6 [2.23] Figure A-2: dimensions Alpha alternator models 12/130, 24/75, 24/110 and 24/150 (enclosure B) 4 March 2007 / APPENDIX Alpha alternator - Alpha Pro regulator / EN
![25] 17.0-17.5 [.67-.69] 11.0-11.4 [.43-.45] POSITIVE OUTPUT 29.8-31.2 [1.17-1.23] BLU BLU 36 82.4 [3.25] 14.0-14.4 [.55-.57] 240 [9.45] 100.5-102.7 [3.96-4.05] 33.9 [1.](/docs-images/44/20680892/images/page_4.jpg "34] POSITIVE OUTPUT M8 THREAD MOUNTING TORQUE 11.3-12.8 Nm [110-110 InLbs] 113 [4.46] 56.6 [2.23] 33 [1.30] NEGATIVE OUTPUT M6 THREAD MOUNTING TORQUE 7.9-9.0 Nm [75-80 InLbs] 5.1 [.20] 15.3-18.3 [.60-.")
5 DIMENSIONS 1.3 DIMENSIONS ALPHA ALTERNATOR MODEL 24/ ± ± Ø 13.0 ± 0.2 R = 15.2 WIRING DIAGRAM STATOR NEGATIVE OUTPUT POSITIVE OUTPUT x THROUGH HOLE Ø /8-18 UNF-2A THREAD 241 ±0.73 Ø 92.0 Ø 89.0 Ø GREEN RED FIELD CONNECTION STATOR TERMINAL ± ± ± ± ± Ø PULLEY HUB DETAIL FIELD CONNECTOR 12.7 ± STATOR TERMINAL M5 THREAD MOUNTING TORQUE Nm [20-25 InLbs] ADJUSTMENT FOR MOUNTING BRACKET DIMENSIONS IN MM NEGATIVE OUTPUT M6 THREAD MOUNTING TORQUE Nm [70-80 InLbs] POSITIVE OUTPUT M8 THREAD MOUNTING TORQUE Nm [ InLbs] Figure A-3: dimensions Alpha alternator model 24/150 (enclosure C) EN / APPENDIX Alpha alternator - Alpha Pro regulator / March
![6 ± 1 137.7 ± 1.2 4 2.2 Ø 22.25 29.2 PULLEY HUB DETAIL FIELD CONNECTOR 12.7 ± 0.5 20.3 STATOR TERMINAL M5 THREAD MOUNTING TORQUE 2.3-2.8 Nm [20-25 InLbs] 95.8-100.](/docs-images/44/20680892/images/page_5.jpg "3 ADJUSTMENT FOR MOUNTING BRACKET DIMENSIONS IN MM NEGATIVE OUTPUT M6 THREAD MOUNTING TORQUE 7.9-9.0 Nm [70-80 InLbs] POSITIVE OUTPUT M8 THREAD MOUNTING TORQUE 11.3-12.")
6 DIMENSIONS 1.4 DIMENSIONS ALPHA ALTERNATOR MODEL 24/95C Front view Side view Rear view Figure A-4: dimensions Alpha alternator model 24/95C (enclosure D) 6 March 2007 / APPENDIX Alpha alternator - Alpha Pro regulator / EN
7 DIMENSIONS 1.5 DIMENSIONS ALPHA PRO REGULATOR Figure A-5: dimensions of the Alpha Pro regulator (all models) EN / APPENDIX Alpha alternator - Alpha Pro regulator / March
8 INSTALLATION DRAWINGS 2 INSTALLATION DRAWINGS 2.1 ALPHA ALTERNATOR MODEL 12/90 ALTERNATOR ALPHA PRO REGULATOR field +bat reg on gnd Oil pressure switch S1 10A 2A * + Temperature sensor Ignition relay BATTERIES * Model Recommended Recommended wire size fuse < 3m 3 5m 12/90 125A 35mm² 50mm² Figure A-6: Installation drawing Alpha alternator model 12/90 8 March 2007 / APPENDIX Alpha alternator - Alpha Pro regulator / EN
9 INSTALLATION DRAWINGS 2.2 ALPHA ALTERNATOR MODELS 12/130, 24/75 AND 24/110 ALTERNATOR ALPHA PRO REGULATOR field +bat reg on gnd Oil pressure switch S1 10A * 2A + BATTERIES Temperature sensor Ignition relay * Model Recommended Recommended wire size fuse < 3m 3 5m 12/ A 50mm² 70mm² 24/75 100A 25mm² 35mm² 24/ A 35mm² 50mm² Figure A-7: Installation drawing Alpha alternator models 12/130, 24/75 and 24/110 EN / APPENDIX Alpha alternator - Alpha Pro regulator / March
10 INSTALLATION DRAWINGS 2.3 ALPHA ALTERNATOR MODEL 24/150 ALTERNATOR ALPHA PRO REGULATOR field +bat reg on gnd Oil pressure switch S1 10A 2A * + Temperature sensor Ignition relay BATTERIES * Model Recommended Recommended wire size fuse < 3m 3 5m 24/ A 50mm² 70mm² Figure A-8: Installation drawing Alpha alternator model 24/ March 2007 / APPENDIX Alpha alternator - Alpha Pro regulator / EN
11 INSTALLATION DRAWINGS 2.4 ALPHA ALTERNATOR MODEL 24/95C ALTERNATOR ALPHA PRO REGULATOR field +bat reg on gnd Oil pressure switch S1 10A 2A * + BATTERIES Temperature sensor Ignition relay * Model Recommended Recommended wire size fuse < 3m 3 5m 24/95C 125A 25mm² 35mm² Figure A-9: Installation drawing Alpha alternator model 24/95 EN / APPENDIX Alpha alternator - Alpha Pro regulator / March
12 INSTALLATION DRAWINGS 2.5 INSTRUCTION FOR MODIFICATION OF STANDARD BOSCH ALTERNATORS Typical rear view of a Bosch alternator Typische Rückansicht einer Bosch-Lichtmaschine Standaard achteraanzicht van een Bosch dynamo. Vue arrière de l'alternateur Bosch Remove the by-pass on the back side of the brush holder between ground and D Verbinding aan de achterzijde van de borstelhouder tussen massa en D verwijderen By-Pass an der Rückseite des Bürstenhalters zwischen Masse und D entfernen Retirer le conduit à l'arrière du support porte-balais entre la terre et la borne D Warning: Remove connection between D and housing with standard Bosch brushholders. After reinstallation of the brush holder, check with a multimeter if D has no connection between the alternating housing and D Waarschuwing: verbinding tussen D en behuizing bij standaard Bosch-borstelhouders verwijderen. Na herinstallatie van de borstelhouder met een multimeter controleren of D niet in verbinding staat met de behuizing van de dynamo en B.. Warnhinweis: Verbindung zwischen D- und Gehäuse bei Standard-Bosch-Bürstenhaltern entfernen. Nach der erneuten Installation des Bürstenhalters mit einem Universalinstrument messen, ob D keine Verbindung zwischen dem Lichtmaschinengehäuse und B hat. Attention: retirer la connexion entre D et le boîtier à l'aide du porte-balais standard. Vérifier (après avoir réinstallé le support porte-balais) avec un multimètre que D n'a pas de connexion entre le boîtier de l'alternateur et B Figure A-10: standard Bosch alternator (not applicable for Mastervolt alternators) 12 March 2007 / APPENDIX Alpha alternator - Alpha Pro regulator / EN
13 INSTALLATION DRAWINGS 2.6 INSTALLATION EXAMPLES FOR ALPHA ALTERNATOR MODEL 12/90 Figure A-11: This drawing shows the installation of the Alpha alternator 12/90 in combination with a battery isolator to charge two battery banks simultaneously. EN / APPENDIX Alpha alternator - Alpha Pro regulator / March
14 INSTALLATION DRAWINGS Figure A-12: Here the installation of the Alpha alternator 12/90 in combination with a Mastervolt DC distribution system is shown. The Mastervolt DC distribution systems are easy-to-install installation kits for central connection of the DC-sources (such as the alternator and the battery charger), the batteries and the DC loads (such as the inverter, the anchor winch or the bowthruster). These DC-distribution systems are standard pre-wired for connection of a battery monitor. See for details. 14 March 2007 / APPENDIX Alpha alternator - Alpha Pro regulator / EN
15 INSTALLATION DRAWINGS 2.7 INSTALLATION EXAMPLES FOR ALPHA ALTERNATOR MODELS 12/130, 24/75 AND 24/110 Figure A-13: This drawing shows the installation of the Alpha alternator models 12/130, 24/75 and 24/110 in combination with a battery isolator to charge two battery banks simultaneously. EN / APPENDIX Alpha alternator - Alpha Pro regulator / March
16 INSTALLATION DRAWINGS 2.8 INSTALLATION EXAMPLES FOR ALPHA ALTERNATOR MODEL 24/150 Figure A-14: This drawing shows the installation of the Alpha alternator model 24/150 in combination with a battery isolator to charge two battery banks simultaneously. 16 March 2007 / APPENDIX Alpha alternator - Alpha Pro regulator / EN
17 CHARACTERISTICS 3 CHARACTERISTICS 3.1 CHARGE CURRENT VERSUS RPM 12VDC alternators Amp RPM 24VDC alternators Amp RPM Output power is measured in combination with Alpha Pro regulator at nominal voltage (25 C) Figure A-15: Characteristics for Mastervolt alternators: charge current versus RPM EN / APPENDIX Alpha alternator - Alpha Pro regulator / March
18 ORDERING INFORMATION 4 ORDERING INFORMATION 4.1 ACCESSOIRES Part number Description Alternator warning light simulator, model EM1224 A solid-state relay that can be used to simulate the charge lamp terminal (D+) of any 12V or 24V alternator Battery isolator BI 702 for two battery banks. For alternators up to 70 Amps, Battery isolator BI 703 for three battery banks. For alternators up to 70 Amps, Battery isolator BI 1202 for two battery banks. For alternators up to 120 Amps, Battery isolator BI 1203 for three battery banks. For alternators up to 120 Amps, Battery Mate 1602-IG, low voltage drop battery isolator for two battery banks. For alternators up to 160 Amps Battery Mate 1603-IG, low voltage drop battery isolator for three battery banks. For alternators up to 160 Amps Industrial DC fuse 100A DIN Industrial DC fuse 125A DIN Industrial DC fuse 160A DIN Industrial DC fuse 100A DIN Industrial DC fuse 125A DIN Industrial DC fuse 160A DIN Industrial DC fuse 200A DIN Fuse base DIN 0 (max. 160A) Fuse base DIN 1 (max. 250A) Mastervolt can offer a wide range of products for your electrical installation, including battery chargers, AGM- and Gel batteries, DC-switches, battery monitoring panels and DC distribution kits See our website for an extensive overview of all our products 4.2 SPARE PARTS These parts are for after-sales applications only: Part number Description Alpha Pro regulator 12V for alternators models 12/90 and 12/ Alpha Pro regulator 24V for alternators model 24/75, 24/110, 24/ Alpha Pro B regulator 12V for Bosch 12V alternators Alpha Pro B regulator 24V for alternator model 24/95-C and Bosch 24V alternators Wiring loom for Alpha Pro regulators and Wiring loom for Alpha Pro B regulators and Battery temperature sensor Brush holder for alternator models 12/90 12/130, 24/75 and 24/ Brush holder for alternator model 24/ Brush holder for alternator model 24/95C Pulley for two belts, for alternators model 12/ Pulley for two belts, for alternators models 12/130, 24/75, 24/95 and 24/ March 2007 / APPENDIX Alpha alternator - Alpha Pro regulator / EN
19 EC DECLARATION OF CONFIRMITY 5 EC DECLARATION OF CONFIRMITY Manufacturer Mastervolt Address Snijdersbergweg AN Amsterdam The Netherlands Herewith declares that: Product: Alpha alternator 12/90, incl Alpha Pro 12V regulator ( ) Alpha alternator 12/130, incl Alpha Pro 12V regulator ( ) Alpha alternator 24/75, incl Alpha Pro 24V regulator ( ) Alpha alternator 24/95 Compact, incl Alpha Pro-B 24V regulator ( ) Alpha alternator 24/110, incl Alpha Pro 24V regulator ( ) Alpha alternator 24/150, incl Alpha Pro 24V regulator ( ) Alpha Pro 12V regulator Alpha Pro 24V regulator Alpha Pro 12V-B regulator Alpha Pro 24V-B regulator Is in conformity with the provision of the EC, EMC directive 89/336/EEC and amendments 92/31/EEC, 93/68/EEC The following harmonized standards have been applied: Generic emission standard EN :1992, Generic immunity standard EN :1997, And the safety directive 73/23/EEC and amendment 93/68/EEC, with the following standard: Low voltage standard EN 60950:2000, Amsterdam, R.J. ter Heide, General Manager MASTERVOLT General Manager MASTERVOLT EN / APPENDIX Alpha alternator - Alpha Pro regulator / March
20 Snijdersbergweg 93, 1105 AN Amsterdam, The Netherlands Tel : Fax : info@mastervolt.com
APPENDIX / ANHANG / ANNEXE
APPENDIX / ANHANG / ANNEXE ALPHA ALTERNATOR DIMENSIONS, INSTALLATION DRAWINGS AND CHARACTERISTICS MASTERVOLT Snijdersbergweg 93, 1105 AN Amsterdam The Netherlands Tel.: +31-20-3422100 Fax.: +31-20-6971006
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