Analog Command Value Card Type VT-SWKA-1

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1 RE 0 55/.0 Replaces: Analog Command Value Card Type VT-SWKA- Series X Table of contents H/A/D 658/00 Typ VT-SWKA--X/ Features Contents Page Features Ordering code Functional description Block circuit diagram / pin allocation Technical data Indicator / adjustment elements 5 Unit dimensions 6 Engineering / Maintenance notes / Supplementary information 6 Suitable card holders: 9 rack types VT 90, VT 90, VT 90 and VT 90 (see RE 9 768) Closed card holder VT 0 (see RE 0 0) with blind plate insert TE/HE (material no ) Open card holder VT 00-X/8 (see RE 9 98) For control cabinet installation only! Power supply units: Type VT-NE0-X, see RE 9 99 Compact power supply unit 5/0 VAC VDC, 70 VA Type VT-NE-X, see RE 9 99 Compact power supply unit 5/0 VAC VDC, 7 VA Type VT-NE-X, see RE 9 99 Compact power supply unit 5/0 VAC VDC, 60 VA (smoothed) and VDC, 5 VA (regulated) Analog command alue card (without power part) for controlling ales with integral electronics For controlling ales without integral electronics, a suitable additional amplifier is required. Suitable for generating, combining and normalizing command alue signals Configuration and parameterization of the command alue card by means of potentiometers Command alue inputs: Differential input ± 0 V callable command alue inputs ± 0 V Current input to 0 ma (standard 0 to 00 %; can be changed oer ± 00 %) Control ariable output: Voltage ± 0 V Current to 0 ma (standard 0 to 00 %; can be changed oer ± 00 %) Inersion of internal command alue signal using V input or jumper Ramp time selection by quadrant recognition (V input) or ramp time call-ups (V inputs) Ramp time range can be changed oer by means of jumpers Characteristic cure correction by means of separately adjustable step-change heights and maximum alues Enable input Output signal ramp ready as auxiliary process ariable Output signal ready for operation Switchable measuring socket Reerse oltage protection for oltage supply Further information: VT-SWKA- product description and commissioning instructions, see RE 0 55-B 00 by Bosch Rexroth AG, Industrial Hydraulics, D-978 Lohr am Main All rights resered. No part of this document may be reproduced or stored, processed, duplicated or circulated using electronic systems, in any form or by means, without the prior written authorisation of Bosch Rexroth AG. In the eent of contraention of the aboe proisions, the contraening party is obliged to pay compensation. VT-SWKA- /6 RE 0 55/.0

2 Ordering code VT-SWKA- X /V0/ 0 / * Analog command alue card Further details in plain text Series 0 to 9 (0 to 9: unchanged technical data and pin allocation) = X V0 = 0 = Basic ersion Basic ersion Functional description General The command alue card is designed as printed circuit board in Euroformat 00 x 60 mm and is suitable for installation in a rack. A power supply unit [] proides the internally required positie and negatie supply oltages. As soon as the power supply unit is in operation and no error is present, the green LED on the front panel lights up and the ready for operation signal is set. Current input [] There is no changeoer between current and oltage input. Both inputs are permanently aailable (see terminal allocation). The input signals are internally normalized and added. The zero point and the range of alues of the current input can be changed oer by means of jumper J5. Command alue call-ups [] Four command alue signals, w to w, can be called up. External command alue oltages (command alues to ) are preselected either directly ia the regulated oltage inputs + 0 V and 0 V or ia external potentiometers. If the command alue inputs are connected directly to the regulated oltages, the command alues are adjusted by means of potentiometers w to w. If external potentiometers are used, the internal potentiometers act as attenuators or limiters. Only one call-up is possible at a time. If seeral call-ups are selected simultaneously, call-up has lowest priority, call-up highest priority. A yellow LED on the front panel indicates, which call-up is actie. Command alue inersion [7] The command alue that is generated internally from input signals, command alue call-ups and zero point offset signals can be inerted by means of an external signal or jumper J. An LED ( ) on the front panel signals whether an external inersion signal is applied. Enable function [8] The enable function cuts the enable signal of the ramp generator in or out. When the enable is cut in or out, the control ariable changes at any command alue according to the set ramp time. This preents a controlled ale from opening or closing suddenly. If an error signal is present, the input signal of the ramp generator is also set to 0 %. An LED on the front panel signals that an enable signal is applied. Ramp generator [9] The ramp generator limits the increase of the control ariable. Downstream step-functions and amplitude attenuators do not shorten or extend the ramp time. Jumper J can be used to set the ramp time to minimum (< ms) (ramp off). External ramp time adjustment The internally set ramp time can be extended by means of an external potentiometer. The setting can be erified with the help of the measuring socket. In the case of a cable break, the internal presetting will be alidated automatically. Ramp status signal [] The status signal ramp ready indicates that the control ariable has reached the requested final alue. This signal (V output) facilitates the synchronization of higher-leel sequence controls with the ale function or the controlled hydraulic function. Characteristic cure generator [] The adjustable characteristic cure generator can be used to adjust step-change heights and maximum alues separately for positie and negatie signals according to the hydraulic requirements. The actual characteristic cure shape through the zero point is not step-like, but linear. Amplitude limiter [] The control ariables (current output and oltage output) are limited to approx. ± 0 % of the nominal range. Fault recognition [] This features monitors internal operating oltages, oltage outputs and, if jumper J7 (-) is plugged, the current output for cable break. When no fault is present, the green ready for operation LED lights up and the output ready for operation is set to V (operating oltage). Measuring points [5] A measuring socket is proided on the front panel to allow the erification of the settings of command alue call-ups, ramp times and further, internal signals. The measuring points can be selected using the measuring point selector switch that is also proided on the front panel. The signal of the measuring socket is also connected to the blade connector (b6). [ ] = Reference to the block circuit diagram on page RE 0 55/.0 /6 VT-SWKA-

3 VT-SWKA- /6 RE 0 55/.0 Quadrant operation Ramp call-ups Ramp time external Command alue 5: 0 V to + 0 V Command alue 6: to 0 ma + Command alue Command alue Command alue Command alue Command alue call-ups Operating oltage Inersion Enable b0 d0 d d d6 d d8 b b6 b + b b8 b6 b b V 0 V d d d6 d8 b0 d8 z0 z +5 V w w L0 6 u u J5 i u w t w A UL B ϑ+ 00 µf Power supply unit Differential amplifier Current input Command alue selection logic 5 Zero point adjustment 0 C t Zw 5 D t5 E 7 6 J 6 Command alue summation 7 Command alue inersion 8 Enable function 9 Ramp generator 0 Ramp time selection logic 5 8 Q UP/DOWN max t DC F J, J DC 9 t t +/ 7 +5 V +7,5 V M0 5 V 7,5 V 5 V Gw+ Ramp status function Characteristic cure generator Amplitude limiter Fault recognition 5 Measuring point changeoer S+ J UL Gw S ABCDEF ABCDEF Measuring points ) ) Measuring points 8 and 9 are not assigned. J7 J6 u i UL d6 d0 0 d d b b0 b6 b8 z0 For explanations regarding the jumpers as well as the position and assignment of indicator and adjustment elements, see page 5 Ramp ready Control ariable 0 to ± 0 V Control ariable to 0 ma Ready for operation + 0 V/5 ma 0 V/5 ma Measuring signal M0 System ground Block circuit diagram / pin allocation

4 Technical data (for applications outside these parameters, please consult us!) Operating oltage U B VDC + 0 % 0 % Operating range: Upper limit alue U B (t) max 5 V Lower limit alue U B (t) min 8 V Power requirement P S < 7 VA Current consumption I < 0. A Fuse Thermal oerload protection; auto-actiating when triggered Inputs: Analog command alues to (potentiometer inputs) U e 0 to ± 0 V; R e = 00 kω (reference is M0) command alue 5 (differential input) U e 0 to ± 0 V; R e > 50 kω command alue 6 (current input) I e to 0 ma; load R B = 00 Ω (zero point can be changed oer) ramp time external U e 0 to +0 V; R e = 0 kω (internally raised to +5 V; reference is M0) Digital command alue call-ups U 8.5 V to U B call-up actiated U 0 to 6.5 V no call-up ramp call-ups U 8.5 V to U B call-up actiated U 0 to 6.5 V no call-up quadrant recognition U 8.5 V to U B ON U 0 to 6.5 V OFF command alue inersion U 8.5 V to U B ON U 0 to 6.5 V OFF enable U 8.5 V to U B ON U 0 to 6.5 V OFF Adjustment ranges: Zero point adjustment (potentiometer Zw ) ± 0 % Command alues (potentiometers w to w ) 0 to 0 % Ramp times (potentiometers t to t5 ) 0 ms to 5 s (can be changed oer using J) Step-change height (potentiometers S+ and S ) 0 % to 50 % (step-change height reached at ca. % command alue injection) Amplitude attenuator (potentiometers G+ and G ) 0 % to 0 % (alid when step-change height is set to 0 %) Outputs: Analog signals control ariable oltage U ± 0 V ± %; I max = ma current I ma to 0 ma ± %; R B max = 500 Ω (zero point can be changed oer) measuring signal U ± 0 V ± %; I max = ma Digital signals ramp ready U > 6 V; 50 ma ready U < V; R i = 0 kω ramp actie ready for operation U > 6 V; 50 ma (in the eent of a fault: U < V; R i = 0 kω) Regulated oltages U ±0 V ± %; 5 ma Measuring sockets measuring signal (depending on position of measuring point selector switch) U ± 0 V ± %; I max = ma Type of connection 8-pin blade connector, DIN 6, form F Card dimensions Euro-card 00 x 60 mm, DIN 9 Front panel dimensions: Height HE (8. mm) Width soldering side TE (5.08 mm) Width component side TE Permissible operating temperature range ϑ 0 to + 50 C Storage temperature range ϑ 5 C to + 85 C Weight m 0.5 kg Note: For details regarding enironment simulation tests in the fields of EMC (electromagnetic compatibility), climate and mechanical stress, see RE 0 55-U (declaration on enironmental compatibilty). RE 0 55/.0 /6 VT-SWKA-

5 Indicator / adjustment elements J5 current inuput % ma 0 % ma J inersion - - inerting not inerting J Step function - - OFF ON Do not change! (Ramp time symmetry) No function! (Resere) - Q T ABCDEF J5 Zw w w w w t t t5 J J J G+ S+ G S J J8 J6 J7 0 F SWKA Measuring point selector switch LED lamps: Readiness for operation (green) Enable (yellow) External inersion Q Quadrant recognition T Resered Do not change! (Internal reference oltage) J6 current output % ma 0 % ma J7 cable break monitor - - ON OFF Potentiometers (some with LED lamp): Zw Zero point adjustment w Command alue w Command alue w Command alue w Command alue t Ramp time Ramp time Ramp time t Ramp time t5 Ramp time 5 Cannot be adjusted on the front panel: G+ Amplitude attenuator for positie command alues G Amplitude attenuator for negatie command alues S+ Step-change height for positie direction S Step-change height for negatie direction Measuring sockets: Measuring signal Measurement zero Connection made Connection broken Factory setting of jumpers J ramp function - - OFF ON J ramp time - - Ten-fold Single For further information and notes, see product description and commissioning instructions RE 0 55-B! VT-SWKA- 5/6 RE 0 55/.0

6 056789ABCDEF Unit dimensions (Dimensions in mm) - Q T HE (8,) Zw w w w w t t t F SWKA Ø 8 TE (0) Engineering / Maintenance notes / Supplementary information The command alue card may only be withdrawn or plugged in when disconnected from the power supply! Neer install cables near power cables! The distance to antenna cables, radio equipment and radar systems must be at least m! Use relays with gold-plated contacts for switching command alues (small oltages, small currents)! Always shield command alue cables; connect shield to protectie earth (PE) on the card side! Caution: When using the differential input, both inputs must always be switched on or off simultaneously! Note: Electrical signals processed by control electronics (e.g. signal ready for operation ) must not be used for actiating safety-releant machine functions! (See European standard Safety requirements for fluid power systems and components hydraulics, EN 98) For further information, see product description and commissioning instructions VT-SWKA- (RE 0 55-B). Bosch Rexroth AG Industrial Hydraulics D-978 Lohr am Main Zum Eisengießer D-9786 Lohr am Main Telefon / 8-0 Telefax / 8-58 Telex documentation@boschrexroth.de Internet Bosch Rexroth Limited Cromwell Road, St Neots, Cambs, PE9 ES Tel: 0 80/ 56 Fax: 0 80/ info@boschrexroth.co.uk The data specified aboe only seres to describe the product. No statements concerning a certain condition or suitability for a certain application can be deried from our information. The details stated do not release you from the responsibility for carrying out your own assessment and erification. It must be remembered that our products are subject to a natural process of wear and ageing. RE 0 55/.0 6/6 VT-SWKA-

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