46120-F0 Solar Energy Training System

Transcription

1 46120-F0 Solar Energy Training System LabVolt Series Datasheet Festo Didactic en 120 V - 60 Hz 06/2016

2 Table of Contents General Description 2 List of Equipment 2 List of Manuals 3 Table of Contents of the Manual(s) 3 System 4 Equipment Description 4 General Description The Solar Energy Training System is a variant of the Solar/Wind Energy Training System, Model 46120, that comprises only the equipment required for teaching the principles of electrical energy production from solar power (i.e., it does not included the equipment related to electrical energy production from wind power). List of Equipment Qty Description Model number 1 Solar/Wind Energy Mobile Workstation J0 1 Battery Bank Battery Bank Junction Box Electrical AC Outlet Ammeter DC Power Distribution Panel Horizontal-Mount Disconnect Switch H0 2 Vertical-Mount Disconnect Switch V0 1 Diversion Load Controller Dump Load DC Circuit Breaker kwh Meters with AC Circuit Breaker Box AC/DC Wall Switch Lockout/Tagout Module Power Bus Bar Power Usage Monitor Power Inverter with Remote Control Solar Charge Controller DC Lamp Socket Photovoltaic (PV) Module Assembly Solar Array Junction Box Sun Simulator Assembly Accessories Package Connection Cables Kit Multimeter 6394-A0 2 Festo Didactic

3 List of Manuals Manual Description number Photovoltaic Systems Textbook (author, James P. Dunlop) (Student Manual) Energy Fundamentals (Job Sheets - Student) Energy Fundamentals (Job Sheets - Instructor) Trainer Familiarization and Safety (Job Sheets - Student) Trainer Familiarization and Safety (Job Sheets - Instructor) Solar Module (Job Sheets - Student) Solar Module (Job Sheets - Instructor) Solar/Wind Systems (Job Sheets - Instructor) Solar/Wind Systems (Job Sheets - Instructor) Going Green (Job Sheets - Student) Going Green (Job Sheets - Instructor) Table of Contents of the Manual(s) Energy Fundamentals (Job Sheets - Student) ( ) 1 Sources of Energy 2 Power and Work 3 Measurements and Units Trainer Familiarization and Safety (Job Sheets - Student) ( ) 1 Trainer Components 2 Safety Practices 3 Lockout/Tagout Procedure 4 Proper Grounding 5 Equipment Protection Solar Module (Job Sheets - Student) ( ) 1 Siting 2 Photovoltaic Module 3 Charge Controller 4 Loading 5 Battery Bank Solar/Wind Systems (Job Sheets - Instructor) ( ) 1 Diversion Load and Controller 2 DC to AC Inverter 3 Power Consumption 4 Power Efficiency 5 Power Transmission and Distribution 6 On/Off Grid Operation 7 Hybrid Generator 8 Troubleshooting Going Green (Job Sheets - Student) ( ) 1 Solar Energy History 2 Wind Energy History Festo Didactic 3

4 3 Solar/Wind Energy Careers System Required Floor Space (H x W x D) On Casters, 2356 x 2235 x 851 mm (86 x 88 x 31.5 in) Equipment Description Multimeter 6394-A0 The Multimeter is used for ac/dc voltage, dc current, and resistance measurements. Functions Accuracy Display Features Digital, handheld (portable) AC/DC voltage, dc current, resistance, continuity diode test, and battery test ±2.0% or better 3½ digit, liquid-crystal Safety-recessed test lead connections, low-battery indication, audible continuity, overload protection, mounted on a base that clamps to the work surface using quick-lock fixations 170 x 70 x 38 mm (6.7 x 2.75 x 1.5 in) 0.36 kg (0.8 lb) 4 Festo Didactic

5 Solar/Wind Energy Mobile Workstation J0 The Solar/Wind Energy Mobile Workstation consists of a sturdy, welded-steel frame painted using powder-coated paint for a durable surface. The unit is mounted on four swivel casters with a locking mechanism that allow easy motion and stable operation. The workstation includes two perforated work surfaces for module installation and operation. TBE TBE Battery Bank The Battery Bank consists of a 12 V dc, 110 A h, deep-cycle, sealed, lead-acid, absorptive glass mat (AGM) storage battery designed to store electrical energy produced from renewable energy sources such as solar power and wind power. Battery Sealed, lead-acid, absorptive glass mat (AGM) storage battery 12 V dc, 110 A h 17.2 x 26.7 x 33.0 cm (6.75 x 10.5 x 13 in) kg (71.10 lb) Festo Didactic 5

6 Battery Bank Junction Box The Battery Bank Junction Box contains a 30 A dc circuit breaker and a 0.5 A dc ground-fault protection device (GFPD). Junction Box Contents Battery Bank Circuit Breaker Ground-Fault Protection Device Electrical AC Outlet One resettable battery bank circuit breaker and one ground-fault protection device (GFPD) 30 A dc, resettable 0.5 A dc x x 12.1 cm (6.75 x 6.25 x 4.75 in) 2.36 kg (5.2 lb) The Electrical AC Outlet consists of a 120 V ac electrical outlet that is used to provide a power source for devices requiring a standard, NEMA-type electrical outlet. Electrical Outlet 6 Festo Didactic

7 s NEMA, two-pole, three-wire 120 V, 15 A,60 Hz 12.1 x 12.1 x 8.3 cm (4.75 x 4.75 x 3.25 in) 0.41 kg (0.9 lb) Ammeter The Ammeter consists of a 30 A dc ammeter used for a multitude of purposes in conjunction with the Solar/Wind Energy Training Systems, such as measuring current flowing through the solar module, the wind turbine, or the dump load. Contacts Analog 0-30 A dc 12.1 x 12.1 x 10.2 cm (4.75 x 4.75 x 4.0 in) 0.6 kg (1.3 lb) Festo Didactic 7

8 DC Power Distribution Panel The DC Power Distribution Panel consists of a fuse-protected distribution panels with four power outputs that can be used to provide power to low-voltage dc devices. Power Outputs s 12 V dc, 5 A dc Quantity 4 pairs of +/- power output terminals Power Input s 12 V dc, 5 A dc Fault Switches 4 Fuse Protection 250 V dc, 5 A dc 12.1 x 12.1 x 8.3 cm (4.75 x 4.75 x 3.25 in) 0.41 kg (0.9 lb) 8 Festo Didactic

9 Horizontal-Mount Disconnect Switch H0 The Horizontal-Mount Disconnect Switch consists of a 40 A SPST horizontally mounted disconnect switch used for a multitude of purposes in conjunction with the Solar/Wind Energy Training Systems, such as opening the connection between the battery bank and the solar module, the wind turbine, the dump load, and the power inverter. Contacts 1 NO contact set with key 48 V dc, 40 A dc 7.62 x 12.7 x 12.1 cm (3.0 x 5.0 x 4.75 in) kg (0.95 lb) Festo Didactic 9

10 Vertical-Mount Disconnect Switch V0 The Vertical-Mount Disconnect Switch consists of a 40 A SPST vertically mounted disconnect switch used for a multitude of purposes in conjunction with the Solar/Wind Energy Training Systems, such as opening the connection between the battery bank and the solar module, the wind turbine, the dump load, and the power inverter. Contacts 1 NO contact set with key 48 V dc, 40 A dc 12.7 x 7.62 x 12.1 cm (5.0 x 3.0 x 4.75 in) kg (0.95 lb) 10 Festo Didactic

11 Diversion Load Controller The Diversion Load Controller consists of a 35 A PWM controller operating in shunt mode used for controlling the use of the electrical energy available in the battery bank of the Solar/Wind Energy Training Systems. Controller PWM controller operating in shunt mode 35 A dc 22.7 x 33.0 x 7.0 cm (9.0 x 13.0 x 2.75 in) 2.1 kg (4.6 lb) Dump Load The Dump Load consists of a resistor used to convert into heat the excess electrical energy produced by the Solar/Wind Energy Training Systems once the battery bank is fully charged. Dump Resistor 0.5 Ω, 100 W 22.7 x 33.0 x 9.53 cm (9.0 x 13.0 x 3.25 in) 1.95 kg (4.3 lb) Festo Didactic 11

12 DC Circuit Breaker The DC Circuit Breaker consists of a resettable 50 A dc circuit breaker used to protect low-voltage devices. Circuit Breaker Resettable NC bi-metal circuit breaker 12 V dc, 50 A dc 12.1 x 12.1 x 7.6 cm (4.75 x 4.75 x 3.0 in) 0.41 kg (0.9 lb) kwh Meters with AC Circuit Breaker Box The kwh Meters with AC Circuit Breaker Box consists of two kwh meters and a circuit-breaker box. One of the kwh meters is used to measure the power transmission to/from the utility grid, while the other is used to measure the power transmission to/ from the electrical power source (e.g., solar panels, wind turbine). The circuit-breaker box contains three resettable ac circuit breakers. 12 Festo Didactic

13 kwh Meters Analog 120 V ac Circuit-Breaker Box Two-pole circuit breaker 120 V ac, 30 A ac, resettable, quantity: 1 One-pole circuit breakers 120 V ac, 15 A ac, resettable, quantity: 2 - kwh Meters Dimensions (Dia. x D) 20.3 x 16.5 cm (8.0 x 6.5 in) 2.45 kg (5.4 lb) - Circuit-Breaker Box 33 x 17.8 x 8.9 cm (13.0 x 7.0 x 3.5 in) 10.0 lb (4.55 kg) AC/DC Wall Switch The AC/DC Wall Switch consists of an ac/dc toggle switch for turning power on or off to any electrical device connected to the module terminals. A switch on the rear of the module allows selection of the type of current (ac or dc) supplied by the wall switch. The ac and dc circuits of the wall switch are electrically isolated one from the other. Toggle Switch SPST (DC) 120 V, 5 A (AC) 120 V, 11 A Fault Switches x 12.1 x 8.3 cm (4.75 x 4.75 x 3.25 in) 0.41 kg (0.9 lb) Festo Didactic 13

14 Lockout/Tagout Module The Lockout/Tagout Module consists of an SPST switch used to teach students the principles of safety procedures when working with electrical equipment. Toggle Switch SPST with hasp 120 V ac, 15 A ac 12.1 x 14.0 x 10.2 cm (4.75 x 5.5 x 4.0 in) 1.18 kg (2.6 lb) Power Bus Bar The Power Bus Bar consists of a 12 V dc power bus bar fitted with positive and negative rails used for distributing electrical power to/from the battery bank. Terminal screws on the positive and negative rails allow connection to the bus bar. Power Bus Bar 14 Festo Didactic

15 Terminals Positive and negative terminal screws 48 V dc, 150 A dc 12.1 x 12.1 x 6.4 cm (4.75 x 4.75 x 2.5 in) 0.45 kg (1 lb) Power Usage Monitor The Power Usage Monitor is a portable meter used for monitoring voltage, current, power, frequency, kwh, apparent power, power factor, and time. Power Usage Monitor Electrical Socket Measurable s 120 V ac, 15 A ac, NEMA Voltage, current, power, frequency, kwh, apparent power, power factor, hour 4.1 x 13.0 x 6.1 cm (1.60 x 5.13 x 2.40 in) 0.14 kg (0.3 lb) Power Inverter with Remote Control The Power Inverter with Remote Control consists of a 1 kw dc-to-ac converter that converts 12 V dc power to 120 V ac power. Inverter Input Output Power Pure sinusoidal power inverter (with remote) 12 V dc 120 V ac 1 kw Festo Didactic 15

16 27.3 x 37.5 x 10.8 cm (10.75 x x 4.25 in) 5.65 kg (12.45 lb) Solar Charge Controller The Solar Charge Controller consists of a 30A PWM controller used for controlling the power produced by the solar panels in order to properly charge the battery bank. Charge Controller DC Lamp Socket PWM series battery charging (not shunt), with temperature sensor 12 V dc, 30 A dc 22.2 x 22.2 x 7.0 cm (8.75 x 8.75 x 2.75 in) 1.18 kg (2.6 lb) The DC Lamp Socket consists of a socket used for connecting a standard dc lamp. Positive and negative terminals on the module faceplate are used to power the lamp. 16 Festo Didactic

17 DC Lamp Socket 12 V dc, 5 A dc 12.1 x 12.1 x 8.3 cm (4.75 x 4.75 x 3.25 in) 0.41 kg (0.9 lb) Photovoltaic (PV) Module Assembly The Photovoltaic (PV) Module Assembly consists of a solar photovoltaic module that operates at a voltage of 12 V dc and generates a nominal amount of 85 W of electrical power from solar energy. Solar Panel Solar photovoltaic (PV) 12 V dc, 85 W 66.0 x x 8.3 cm (26.0 x 40.0 x 3.25 in) kg (32 lb) Solar Array Junction Box The Solar Array Junction Box contains a 150 V dc - 8 A circuit breaker that also functions as a dc disconnect switch. DC Disconnect Maximum System Voltage Maximum System Current Rated Maximum Power-Point Voltage 27.4 V 8.07 A 17.9 V Festo Didactic 17

18 Rated Maximum Power-Point Current Rated Charge Controller Output Current Solar Array Disconnect/Circuit Breaker 4.84 A 30 A 150 V dc, 8 A dc, resettable 17.2 x 15.9 x 12.0 cm (6.75 x 6.25 x 4.75 in) 2.40 kg (4.5 lb) Sun Simulator Assembly The Sun Simulator Assembly consists of an ac light assembly used for illuminating solar panels in order to simulate the production of electrical energy from solar power. Power Requirements Current Service Installation Lamp 5 A Standard single-phase outlet Quartz flood, with a five-minute timer switch 120 V ac, 600 W 66.0 x x 35.6 cm (26.0 x 40.0 x 14.0 in) 8.16 kg (18 lb) Accessories Package The Accessories Package includes a battery charger, LED lamps, fluorescent lamps, incandescent lamps, 4 mm and 2 mm leads, and two-prong outlet bulb socket adapters. Outlet Bulb Socket Quantity 4 Lamp Quantity,, Voltage 1 LED at 120 V ac and 2.5 W 1 LED at 12 V dc and 2.5 W 1 fluorescent lamp at 120 V ac and 13 W 1 fluorescent lamp at 12 V dc and 13 W 1 pack of 4 incandescent lamps at 120 V ac and 60 W 1 incandescent lamp at 12 V dc and 25 W Battery Charger, Voltage, Quantity Smart, 12 V dc, 1 Power Requirements for the Battery Charger 18 Festo Didactic

19 Current Service Installation 4 mm Safety Plug Leads Quantity, Color, Length 2 mm Banana Plug Leads Quantity, Color, Length 2.4 A Standard single-phase outlet 7 green of 30 cm (11.81 in) 3 green of 90 cm (35.43 in) 5 black of 90 cm (35.43 in) 5 black of 120 cm (47.24 in) 10 white of 120 cm (47.24 in) 10 red of 60 cm (23.62 in) 10 black of 60 cm (23.62 in) Connection Cables Kit The Connection Cables Kit provides all the connection cables required to connect the different components of the Solar/Wind Energy Training System. Festo Didactic 19

20 Reflecting the commitment of Festo Didactic to high quality standards in product, design, development, production, installation, and service, our manufacturing and distribution facility has received the ISO 9001 certification. Festo Didactic reserves the right to make product improvements at any time and without notice and is not responsible for typographical errors. Festo Didactic recognizes all product names used herein as trademarks or registered trademarks of their respective holders. Festo Didactic Inc All rights reserved. Festo Didactic SE Rechbergstrasse Denkendorf Germany P. +49(0)711/ F. +49(0)711/ Festo Didactic Inc. 607 Industrial Way West Eatontown, NJ United States P F Festo Didactic Ltée/Ltd 675 rue du Carbone Québec QC G2N 2K7 Canada P F Festo Didactic