APPENDIX / ANHANG / ANNEXE
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1 APPENDIX / ANHANG / ANNEXE ALPHA ALTERNATOR DIMENSIONS, INSTALLATION DRAWINGS AND CHARACTERISTICS MASTERVOLT Snijdersbergweg 93, 1105 AN Amsterdam The Netherlands Tel.: Fax.: /02
2 CONTENTS: /02 1 DIMENSIONS Dimensions Alpha alternator model 12/ Dimensions Alpha alternator models 12/130, 24/75 and 24/ Dimensions Alpha alternator model 24/ Dimensions Alpha Pro II regulator INSTALLATION DRAWINGS Alpha Alternator model 12/ Alpha Alternator models 12/130, 24/75 and 24/ Alpha Alternator model 24/ Standard Bosch alternator Instruction for modification of standard Bosch alternators Installation examples for Alpha alternator model 12/ Installation examples for Alpha alternator models 12/130, 24/75 and 24/ CHARACTERISTICS Charge current versus RPM ORDERING INFORMATION Accessoires Spare parts EC DECLARATION OF CONFORMITY January 2013 / APPENDIX Alpha alternator - Alpha Pro II regulator / EN
3 1 DIMENSIONS 1.1 DIMENSIONS ALPHA ALTERNATOR MODEL 12/90 W TERMINAL Figure A-1: dimensions Alpha alternator model 12/90 (enclosure A) EN / APPENDIX Alpha alternator - Alpha Pro II regulator / January
4 1.2 DIMENSIONS ALPHA ALTERNATOR MODELS 12/130, 24/75 AND 24/110 PULLEY HUB DETAIL [ ] [ ] [ ] 170 [6.7] R=97 [3.8] 12.9 [.508] WIRING DIAGRAM A/C TERMINAL STATOR NEGATIVE OUTPUT 29.2 [1.15] 13.1 [.516] FIELD RECOMMENDED PULLEY HUB LENGTH NOMINAL DIAMETER IS 89 [3.5] 108 [4.25] 250 [9.83] [ ] 108 [4.25] [ ] [ ] POSITIVE OUTPUT [ ] BLU BLU [3.25] [ ] 240 [9.45] [ ] 33.9 [1.34] POSITIVE OUTPUT M8 THREAD MOUNTING TORQUE Nm [ InLbs] 113 [4.46] 56.6 [2.23] 33 [1.30] NEGATIVE OUTPUT M6 THREAD MOUNTING TORQUE Nm [75-80 InLbs] 5.1 [.20] [ ] 53.3 [2.10] AC TERMINAL FIELD CONNECTOR 20.1 [.79] SLIDABLE BUSHING 12.9 [.508] DIMENSIONS IN MM [INCH] 56.6 [2.23] Figure A-2: dimensions Alpha alternator models 12/130, 24/75, 24/110 and 24/150 (enclosure B) 4 January 2013 / APPENDIX Alpha alternator - Alpha Pro II regulator / EN
![25] 17.0-17.5 [.67-.69] 11.0-11.4 [.43-.45] POSITIVE OUTPUT 29.8-31.2 [1.17-1.23] BLU BLU 36 82.4 [3.25] 14.0-14.4 [.55-.57] 240 [9.45] 100.5-102.7 [3.96-4.05] 33.9 [1.](/docs-images/46/21781258/images/page_4.jpg "34] POSITIVE OUTPUT M8 THREAD MOUNTING TORQUE 11.3-12.8 Nm [110-110 InLbs] 113 [4.46] 56.6 [2.23] 33 [1.30] NEGATIVE OUTPUT M6 THREAD MOUNTING TORQUE 7.9-9.0 Nm [75-80 InLbs] 5.1 [.20] 15.3-18.3 [.60-.")
5 1.3 DIMENSIONS ALPHA ALTERNATOR MODEL 24/ ± ± Ø 13.0 ± 0.2 R = 15.2 WIRING DIAGRAM STATOR NEGATIVE OUTPUT POSITIVE OUTPUT x THROUGH HOLE Ø /8-18 UNF-2A THREAD 241 ±0.73 Ø Ø 92.0 Ø 89.0 GREEN RED FIELD CONNECTION STATOR TERMINAL ± ± ± ± ± Ø PULLEY HUB DETAIL FIELD CONNECTOR 12.7 ± STATOR TERMINAL M5 THREAD MOUNTING TORQUE Nm [20-25 InLbs] ADJUSTMENT FOR MOUNTING BRACKET DIMENSIONS IN MM NEGATIVE OUTPUT M6 THREAD MOUNTING TORQUE Nm [70-80 InLbs] POSITIVE OUTPUT M8 THREAD MOUNTING TORQUE Nm [ InLbs] Figure A-3: dimensions Alpha alternator model 24/150 (enclosure C) EN / APPENDIX Alpha alternator - Alpha Pro II regulator / January
![2 Ø 22.25 29.2 PULLEY HUB DETAIL FIELD CONNECTOR 12.7 ± 0.5 20.3 STATOR TERMINAL M5 THREAD MOUNTING TORQUE 2.3-2.8 Nm [20-25 InLbs] 95.8-100.](/docs-images/46/21781258/images/page_5.jpg "3 ADJUSTMENT FOR MOUNTING BRACKET DIMENSIONS IN MM NEGATIVE OUTPUT M6 THREAD MOUNTING TORQUE 7.9-9.0 Nm [70-80 InLbs] POSITIVE OUTPUT M8 THREAD MOUNTING TORQUE 11.3-12.")
6 1.4 DIMENSIONS ALPHA PRO II REGULATOR 95,0 [3.74] 89,8 [3.53] 86,7 [3.41] 109 [4.30] 29,5 [1.16] Figure A-5: dimensions of the Alpha Pro II regulator (all models) 6 January 2013 / APPENDIX Alpha alternator - Alpha Pro II regulator / EN
![16] Figure A-5: dimensions of the Alpha Pro II regulator](/docs-images/46/21781258/images/page_6.jpg "(all models) 6 January 2013 / APPENDIX Alpha alternator -")
7 2 INSTALLATION DRAWINGS 2.1 ALPHA ALTERNATOR MODEL 12/90 ALTERNATOR ALPHA PRO II REGULATOR W White Yellow Brown Red Blue Black Oil pressure switch S1 10A 2A 7 5 * + - Temperature sensor Igni on relay BATTERIES * Model Recommended fuse Recommended wire size < 3m 3 5m Figure A-6: Installation drawing Alpha alternator model 12/90 EN / APPENDIX Alpha alternator - Alpha Pro II regulator / January
8 2.2 ALPHA ALTERNATOR MODELS 12/130, 24/75 AND 24/110 ALPHA ALTERNATOR ALPHA PRO II REGULATOR W 6 White Yellow Brown Red Blue Black Oil pressure switch A 2A 7 Igni on relay Temperature sensor Figure A-7: Installation drawing Alpha alternator models 12/130, 24/75 and 24/110 8 January 2013 / APPENDIX Alpha alternator - Alpha Pro II regulator / EN
9 2.3 ALPHA ALTERNATOR MODEL 24/150 ALTERNATOR ALPHA PRO II REGULATOR White Yellow Brown Red Blue Black Oil pressure switch A 2A 5 * 7 Igni on relay Temperature sensor Figure A-8: Installation drawing Alpha alternator model 24/150 EN / APPENDIX Alpha alternator - Alpha Pro II regulator / January
10 2.4 STANDARD BOSCH ALTERNATOR ALTERNATOR ALPHA PRO II REGULATOR White Red Blue Black Oil pressure switch Yellow Brown A 5 * 2A 7 Igni on relay Temperature sensor Figure A-9: Installation drawing standard Bosch alternator 10 January 2013 / APPENDIX Alpha alternator - Alpha Pro II regulator / EN
11 2.5 INSTRUCTION FOR MODIFICATION OF STANDARD BOSCH ALTERNATORS Typical rear view of a Bosch alternator Typische Rückansicht einer Bosch-Lichtmaschine Standaard achteraanzicht van een Bosch dynamo. Vue arrière de l'alternateur Bosch Remove the by-pass on the back side of the brush holder between ground and D Verbinding aan de achterzijde van de borstelhouder tussen massa en D verwijderen By-Pass an der Rückseite des Bürstenhalters zwischen Masse und D entfernen Retirer le conduit à l'arrière du support porte-balais entre la terre et la borne D Warning: Remove connection between D and housing with standard Bosch brushholders. After reinstallation of the brush holder, check with a multimeter if D has no connection between the alternating housing and D Waarschuwing: verbinding tussen D en behuizing bij standaard Bosch-borstelhouders verwijderen. Na herinstallatie van de borstelhouder met een multimeter controleren of D niet in verbinding staat met de behuizing van de dynamo en B.. Warnhinweis: Verbindung zwischen D- und Gehäuse bei Standard-Bosch-Bürstenhaltern entfernen. Nach der erneuten Installation des Bürstenhalters mit einem Universalinstrument messen, ob D keine Verbindung zwischen dem Lichtmaschinengehäuse und B hat. Attention: retirer la connexion entre D et le boîtier à l'aide du porte-balais standard. Vérifier (après avoir réinstallé le support porte-balais) avec un multimètre que D n'a pas de connexion entre le boîtier de l'alternateur et B Figure A-10: standard Bosch alternator (not applicable for Mastervolt alternators) EN / APPENDIX Alpha alternator - Alpha Pro II regulator / January
12 2.6 INSTALLATION EXAMPLES FOR ALPHA ALTERNATOR MODEL 12/90 ALPHA PRO II REGULATOR Black Blue Red Yellow Brown White Temp_sense Black Blue Red Brown Figure A-11: This drawing shows the installation of the Alpha alternator 12/90 in combination with a battery isolator to charge two battery banks simultaneously 12 January 2013 / APPENDIX Alpha alternator - Alpha Pro II regulator / EN
13 ALPHA PRO II REGULATOR YELLOW BRUIN WHITE BLACK BLUE RED ALPHA ALTERNATOR BLUE Figure A-12: Here the installation of the Alpha alternator 12/90 in combination with a Mastervolt DC distribution system is shown. The Mastervolt DC distribution systems are easy-to-install installation kits for central connection of the DC-sources (such as the alternator and the battery charger), the batteries and the DC loads (such as the inverter, the anchor winch or the bowthruster). These DC-distribution systems are standard pre-wired for connection of a battery monitor. See for details. EN / APPENDIX Alpha alternator - Alpha Pro II regulator / January
14 2.7 INSTALLATION EXAMPLES FOR ALPHA ALTERNATOR MODELS 12/130, 24/75 AND 24/110 ALPHA PRO II REGULATOR Yellow Brown White BLACK BLUE RED Temp_sense BLUE Figure A-13: This drawing shows the installation of the Alpha alternator models 12/130, 24/75 and 24/110 in combination with a battery isolator to charge two battery banks simultaneously. 14 January 2013 / APPENDIX Alpha alternator - Alpha Pro II regulator / EN
15 3 CHARACTERISTICS 3.1 CHARGE CURRENT VERSUS RPM 12VDC alternators Amp RPM 24VDC alternators Amp RPM Output power is measured in combination with Alpha Pro II regulator at nominal voltage (25 C) Figure A-15: Characteristics for Mastervolt alternators: charge current versus RPM EN / APPENDIX Alpha alternator - Alpha Pro II regulator / January
16 4 ORDERING INFORMATION 4.1 ACCESSOIRES Part number Description Battery isolator BI 702 for two battery banks. For alternators up to 70 Amps, Battery isolator BI 703 for three battery banks. For alternators up to 70 Amps, Battery isolator BI 1202 for two battery banks. For alternators up to 120 Amps, Battery isolator BI 1203 for three battery banks. For alternators up to 120 Amps, Battery Mate 1602-IG, low voltage drop battery isolator for two battery banks. For alternators up to 160 Amps Battery Mate 1603-IG, low voltage drop battery isolator for three battery banks. For alternators up to 160 Amps Industrial DC fuse 100A DIN Industrial DC fuse 125A DIN Industrial DC fuse 160A DIN Industrial DC fuse 100A DIN Industrial DC fuse 125A DIN Industrial DC fuse 160A DIN Industrial DC fuse 200A DIN Fuse base DIN 0 (max. 160A) Fuse base DIN 1 (max. 250A) Mastervolt can offer a wide range of products for your electrical installation, including battery chargers, AGM- and Gel batteries, DC-switches, battery monitoring panels and DC distribution kits See our website for an extensive overview of all our products 4.2 SPARE PARTS These parts are for after-sales applications only: Part number Description Alpha Pro II regulator for alternators models 12/90 and 12/130, 24/75, 24/110, 24/150, Bosch 12V and 24V alternators Battery temperature sensor Brush holder for alternator models 12/90 12/130, 24/75 and 24/ Brush holder for alternator model 24/ Pulley for two belts, for alternators model 12/ Pulley for two belts, for alternators models 12/130, 24/75and 24/ January 2013 / APPENDIX Alpha alternator - Alpha Pro II regulator / EN
17 5 EC DECLARATION OF CONFORMITY We, Manufacturer Mastervolt Address Snijdersbergweg AN Amsterdam The Netherlands Declare under our sole responsibility that Product : Alpha Pro II Is in conformity with the provisions of the following EC directives: 2006/95/EC (Safety directive); the following harmonized standards have been applied: EN :2001+ A11:2004 (LVD) 2004/108/EC (EMC directive); the following harmonized standards have been applied: EN : 2007 Emission standard for residential, commercial and light-industrial environments EN : 2005 Immunity for industrial environments EN Electrostatic discharge immunity test EN Electrical fast transient/ burst immunity test 2011/65/EU (RoHs Directive) Amsterdam, 18/12/2012 Mastervolt international B.V. Daan Hobbelen, Product development manager Marine & Mobile EN / APPENDIX Alpha alternator - Alpha Pro II regulator / January
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19 EN / APPENDIX Alpha alternator - Alpha Pro II regulator / January
20 Snijdersbergweg 93, 1105 AN Amsterdam, The Netherlands Tel : Fax : [email protected]
APPENDIX / ANHANG / ANNEXE ALPHA ALTERNATOR DIMENSIONS, INSTALLATION DRAWINGS AND CHARACTERISTICS
APPENDIX / ANHANG / ANNEXE ALPHA ALTERNATOR DIMENSIONS, INSTALLATION DRAWINGS AND CHARACTERISTICS MASTERVOLT Snijdersbergweg 93, 1105 AN Amsterdam The Netherlands Tel.: +31-20-3422100 Fax.: +31-20-6971006
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