Voith Engineering Services Functional System Engineering
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1 Voith Engineering Services Functional System Engineering 1
2 Complete vehicle competence Voith Engineering Services Your partner for all development processes from concept to deployment, from details to complete vehicles. Development Services Planning Services Vehicle design Technical calculation Vehicle development mechanical part Vehicle development electrical part Vehicle development vehicle control Concept development Prototypes/mockups/testing Infrastructure Consulting Project Management RAMS/LCC incl. Safety & Homologation Maintenance strategies After Sales Services Process optimization Factory planning Manufacturing execution systems Certificates Project Management GPM/IPMA (level D up to level B) ISO 9001 Quality TÜV Certificate Development Rail Vehicles EN 50126/50128/50129 Functional Safety EN Homologation Management Rail Vehicles BOStrab ISTQB Certified Tester Foundation Level LabVIEW Certificates CLA (Certified LabVIEW Architect) and CLD (Certified LabVIEW Developer) Bombardier MITRAC (Development & Testing) Selectron MAS (Programming) 2
3 Rail Electrics & Electronics Design of operational and functional concepts from the electrical point of view Specification of vehicle functions (wiring and software) Dimensioning and implementation of power electronics Development of smart on-board power supply using different power sources Development of energy storage systems for stabilization of power units and traction including usage of recuperation Design and analysis of wiring diagrams (E3, EPLAN) Interface coordination of subsystems Design of redundancy concepts for electrics of the rail vehicle Grounding concepts and energy balance calculations Electromagnetic compatibility (EMC) Extended services Our product know-how Education services (electrical vehicle concepts, wiring tools) Consulting (e.g. energy storage systems) Support for development of electrical vehicle concepts E³, EPLAN P8, ELCAD Energy balances Wiring diagrams/production documents Documents for homologation Tools for electrical planning Electrical system architecture 3
4 Vehicle control & TCMS TCMS development for the complete vehicle Design of operational and functional concepts from control point of view Design of system und software requirement specifications Development of appropriate TCMS architectures, integration in vehicle subsystems, definition of interfaces Modelling of software functionality (e.g. Enterprise Architect) Software development process according to EN/ISO Implementation of software on proprietary or independent development platforms Programming according to IEC and in high-level languages (C, C++, C#, VB, QT) Development of control functions specialized to function groups (traction, brakes, HVAC, auxiliaries, driver and passenger information systems, train protection systems, ) Vehicle diagnosis functions (data acquisition, data management) Extended services Our product know-how Education Services (TCMS development with Mitrac or Selectron components) Consulting (e.g. support for tender preparations, system specifications, TCMS development) Project management for vehicle developments Bombardier MITRAC product family Selectron MAS family HMI development with QT On-board and fleet diagnostics Visualization/HMI Development environments 4
5 Test & Validation Development of test cases and test specifications for several function groups Preparation and execution of laboratory tests on module level or component level Analysis of test results, creation of test reports Execution of integration tests including bus simulation for complete vehicles Usage of NI LabVIEW und NI VeriStand for simulation of components and sensors Simulation of vehicle busses (CAN/CANopen/Ethernet/ RS-232/RS-485) Error induction and generation of automatic protocols of reactions Easy configuration of test sequences, stimulus profiles and expected results Execution of test sequences in real-time Standardized documentation of results in ATML format Direct coupling to Requirements Management Software Rollout, test on track Extended services Our product know-how Education Services (Voith Modul & Integration Test Solution) Consulting (test strategies for module testing and integration testing) FPGA-based simulation of sensor data Creation of test specifications Voith Module Test Solution Voith Integration Test Solution National Instruments LabVIEW National Instruments VeriStand Enterprise Architect, ClearCase, ClearQuest V-Model EN software development LabVIEW block diagram 5
6 Measurement solutions & test benches Turnkey industrial test bench solutions Complete solutions for single tests, end-of-line tests and line integrated tests Measurement systems for different physical measurement parameters Condition monitoring systems In-vehicle measurement systems Usage of measurement systems of different suppliers with integrated object orientated hardware abstraction layers Acquisition and processing of static and dynamic measurement data up to 100 MHz with high signal resolutions Storage, streaming und management of measured data Analysis and reporting tools Scalable applications, from real-time platforms to industrial PC Test and diagnosis protocols and archiving of results Extended services Our product know-how Education Services (NI LabVIEW) Consulting (development of customer specific solutions) Support for creation of test specifications National Instruments LabVIEW National Instruments Hard- und Software Gantner Instruments Meilhaus Electronics Sensors and actors, from simple sensors to complex controllable drives Test bench overview in LabVIEW LabVIEW block diagram 6
7 RAMS LCC & Rail Services Planning, controlling and supervision of standardized processes in the development of rail vehicles RAMS Reliability, Availability, Maintainability, and Safety analysis according to DIN EN LCC Life Cycle Costs analysis for rail vehicles from supplier and customers point of view (calculation and prognostics) Maintenance planning, analysis and optimization for real operation Smart Maintenance: configuration and support maintenance software, CMMS Tooling Workshop and process planning: equipment, capacity, logistic und layout planning Supervision of compliance with functional safety in the development process of rail vehicles Execution of hazard and risk analysis in safe processes according to EN 50126, EN 50128, EN 50129, EN 61508, Common Safety Methods Assistance in homologation and review in the field of production, accreditation, commissioning and maintenance of rail vehicles Project management und documentation Extended services Education Services LCC calculations Consulting Safety & Homologation Support with technical project leaders Our product know-how RAMS Tools: PTC Windchill, ReliaSoft, APIS, Reliass CMMS Tools: zedas asset Türschluss (halten) während der Fahrt meldet V > 0 setzt Zerospeed Signal nicht VCU Signal an Fahrer optisches + akustisches Warnsignal FG- Notbremsung V Sensor VCU V > 0 Türfreigabe Fahrer Türsteuerung Tür nicht öffnen Notentriegelung Speed controlled emergency free pull device keine Freigabe Versuch der Betätigung durch Passagier Unterdrückung Notentriegelung Türtaster Anforderung Tür öffnen Process planning Risk analysis 7
8 Other services at a glance Vehicle development mechanical part Vehicle development technical calculation 3D modeling of parts and components Bogies Shell construction car body and cabs Interior Generation and management of the bill of materials Wiring Drawings according to customer standards Software: CATIA V5, Pro/Engineer, Inventor, SAP, Productstream Professional, SmartTeam Modeling Lifecycle analysis Strength tests Modal and frequency response analysis Crash simulation Multi-body-simulation Buckling analysis Software: HyperMesh, Nastran, LS-Dyna, Radioss, FEMFAT, Ansys Vehicle development Design Prototyping Vehicle design Layout planning Development of design studies Mockups und prototype parts (e.g. GRP, CFRP) Functional mockups Design and ergonomic models Body parts with different materials Prototypes of components Test equipment (e.g. air ducts, bumpers) 8
9 Infrastructure Training & Consulting Planning of infrastructures (e.g. railway stations) Route planning & route infrastructure planning including electrification Planning of special vehicles(concept development) Interdisciplinary project management Material flow & value stream analysis Process simulations Software: PlantSimulation Training railway engineering Consulting overall rail vehicles IT-Support Support tender preparation Training rail vehicle development Training software implementation according to IEC Consulting construction, electrics and vehicle control Factory Planning Production Control Spare Parts Concepts and logistics planning Support on-site production Planning of facilities for the production of rail vehicles Workshop and equipment planning (maintenance) Logistics control with automated material retrieval system Complete implementation of manufacturing control Control of mechanical manufacturing and assembly Manufacturing support 9
10 Our References High-speed traffic Double-deck trains Bombardier Transportation: Zefiro (development traction unit) Talgo: bogie frame and axle box Siemens Transportation: Velaro Rus (bow nose) Bombardier Transportation: Dosto Israel (Reengineering) Bombardier Transportation: Dosto SBB (Calculation) Bombardier Transportation: Dosto 2010 special (complete development middle car) Multiple units Metros Deutsche Bahn: complete development of passenger cars for Metropolitan Alstom Transportation: car body and Diesel drives regional train Lirex FTD Fahrzeugtechnik Bahnen Dessau: complete development Protos Bombardier Transportation: Regina (calculation, car body) Bombardier Transportation: SLT (calculation, GRP) Bombardier Transportation: Iltino (components) Bombardier Transportation: Singapore Downtown Line (TCMS including diagnostics) Bombardier Transportation: Shanghai Line 7, 9, 12 (Underframe, electrics, TCMS) Bombardier Transportation: Guangzhou Metro Line 1, 2 (Construction, wiring, TCMS) Bombardier Transportation: Shenzhen Metro Phase 1 (Shell construction, wiring) Bombardier Transportation: Series HK Berlin (Technical calculation of structural components) Bombardier Transportation: Marschbahn Line (Construction, Welding parts, durability approval) Siemens Transportation: Subway Munich Typ C (Construction underframe Shell construction) 10
11 Mockups Trams Stonner/Bombardier Transportation: Do SBB Stonner/Siemens Transportation: ICx Bombardier Transportation: 100% mockup Metro Stockholm Locomotives Vossloh Kiepe/Heiterblick/Alstom: TW 3000 (complete development high-floor sub-urban rail) Solaris Bus & Coach S.A.: Tramino S 105 p (project management, construction, technical caluculation) Stadler Pankow: Variobahn Bergen (maintenance planning, LCC, workshop planning) CRC Changchun (CNR-group): complete development low floor tram Shenyang Voith: complete development of low floor tram prototypes for China Siemens Transportation: QR Class (mechanical construction, manufacturing support) Siemens Transportation: Pacific National (adaptive construction) Siemens Transportation: Litauen Lok (frontend) Vossloh Locomotives: G 1700 BB (traction concepts) Vossloh Locomotives: G 1206 BB (traction concepts, planning, electrics) Vossloh Locomotives: G 2000 MTU (traction concepts) Alstom Transportation: H3 platform for shunting locomotives (traction concepts, electrics) 11
12 Voith Engineering Services GmbH Aue Chemnitz, Germany Tel Fax
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