PROMISE. Product Lifecycle Management and Information Tracking using Smart Embedded Systems IMS EU FP6 IP

Transcription

1 PROMISE Product Lifecycle Management and Information Tracking using Smart Embedded Systems IMS EU FP6 IP Markus Frey, Bombardier Transportation IMS PROMISE ICP 2nd Europe-Japan Collaborative R&D Workshop 14 November 2007, Zurich, Switzerland EU-J J R&D Workshop / 14 November 2007 Nov

2 PROMISE Product Lifecycle Management and Information Tracking using Smart Embedded Systems PROMISE delivers a new generation of PLM system that uses smart embedded IT systems allows the seamless flow and transformation of data and information to knowledge which allow all actors in a product s lifecycle to manage and control product information at any moment of its lifecycle at any place in the world BOL BOL MOL MOL Data Data retrieval retrieval EOL Analysis Analysis and and transformation transformation Value Value creation creation for for customers customers and and business business Data - information Information - knowledge Design Design Manufacturing Manufacturing Use Use Maintenance Maintenance Return Return Discard Discard EU-J J R&D Workshop / 14 November 2007 Nov

3 PROMISE Closed loop PLM - concept PEID -Knowledge agent -DFX agent -Sensors -Tags -Memory -Data Product Data PLM Server Manufacturer s Product data DB Info Data Info Advice Info Info request PLM agent (reader with antenna) -Diagnosis -Decision making EU-J J R&D Workshop / 14 November 2007 Nov

4 Key Benefits of implementing PROMISE Beginning Beginning of of Life Life Middle Middle of of Life Life End End of of Life Life Reduces total total cost cost of of design design and and manufacturing Increases competitive advantage Improves supply supply chain chain efficiency Lowers Lowers cost cost of of ownership and and increases asset asset utilisation Reduces environmental pressure PROMISE enables process improvements, gives better understanding of product life cycles and makes rebuilding and recycling choices more precise with direct environmental benefits EU-J J R&D Workshop / 14 November 2007 Nov

5 PROMISE IMS Collaboration: 34 Partners from 6 IMS Regions IMS Project partners in IMS regions Australia (AUS), Europe (EU), Japan (J), South Korea (ROK), Switzerland (CH) & USA Start: sequentially from November 2004 Duration: Budget: 42 months 16 Mio EURO (thereof 90% EU & CH) AUS: IRIS-Swinburne University of Technology; MRI Pty Ltd.; AEEMA CH: EU: EPFL; Bombardier Transportation SINTEF; BIBA; Cambridge University; CIMRU; CR FIAT; Indyon; Helsinki University of Technology; Infineon Technologies, InMediasP; INTRACOM; ITIA-CNR; Politecnico di Milano; SAP; Stockway; CATERPILLAR; COGNIDATA; FIDIA; WRAP J: Toyota Motor; University of Tokyo; Chuo University; Waseda University. ROK: Korea Aerospace University; KAIST; KITECH; SEOIL Co. LTD. USA: University of Cincinnati, Stanford University; University of Michigan EU-J J R&D Workshop / 14 November 2007 Nov

6 PROMISE IMS Collaboration: 34 Partners from 6 IMS Regions Requirements and Specifications CH EU ROK USA AUS DFX implementation Information Modeling, Architecture, Implementation Logistics/ Decision making PEID technology MOL/EOL implementation MOL implementation EOL implementation Prototypes and Demonstrators Japan Modeling and Simulation EU-J J R&D Workshop / 14 November 2007 Nov

7 PROMISE Application Scenario Design for X Demonstrator Engineering Manufacturing Service Supply Management Scope of Scenario Application-specific presentation of DfX knowledge Product Data & Knowledge Management Aggregate and manage field data Manage baseline-oriented configurations (as-designed, as-used) Manage DfX knowledge Field Database Decision Support Support transformation of Field data into knowledge Derive actions Diagnosis Data (Product-embedded Devices) Failure Reports (Operation and Maintenance) Other Sources (Event Records, Inspection Info) Field Data EU-J J R&D Workshop / 14 November 2007 Nov

8 Field Data Gathering & Aggregation MITRAC* TCMS Automatic condition monitoring PEID (MITRAC* TCMS) Sensor... Sensor T oil ' Sensor v LOC Vehicle Bus Vehicle Bus Vehicle Bus Vehicle Bus Diagnose System On-Board Computer (ETHERNET, GSM/GPRS & WLAN) PEID Middleware Ground Station Sensor mileage Over 70 measured characteristics Case dependent datasets Real-time based Scalable and expandable Remote access Full system security Exemplary field data from MITRAC* TCMS: Loc identification number Operating mileage [km] Loc position (GPS position) Loc speed [km/h] Main switch position [on / off] Power supply (voltage, current and freq.) [kv, A, Hz] Train load [t] Traction and braking forces [kn] Temp. and pressure of e.g. cooling agents [ C, bar] Temperature in machine room [ C] Malfunction codes [approx defined codes] * Trademark of Bombardier Inc or its subsidiaries EU-J J R&D Workshop / 14 November 2007 Nov

9 Closed Loop PLM Major Challenges - also beyond PROMISE Closed-loop Product Lifecycle Management is a new generation of PLM systems Provide that actual, use complete smart embedded & consistent IT data systems which allow the seamless flow and about transformation each individual of product data and worldwide information to knowledge. Efficient filtering and aggregation routines Business required to handle huge Design/ amount of available Preventive Processes Production field data Maintenance Integrate various product data & information sources (including PEID, CMMS, CAx, PDM, Decision Knowledge Applications ERP, etc.) Making Management Support traceability of various product structures: BOL MOL EOL and various configurations: Device as-bid Middleware as-designed as-built Aggregation/ Control as maintained Filtering Easy-to-use portal access supporting needs of all user functions (e.g. Engineering, Supply Mgt, Manufacturing, Operator, Maintenance) PEID RFID Allow tuneable balance between global Products collaboration vs. data confidentiality / IPR Establish Centre of Excellence in Closed-Loop PLM Embedded Systems Recycling/ Decommissioning Third party Notifications Communication Sensor Networks EU-J J R&D Workshop / 14 November 2007 Nov

10 Thank you! Markus Frey IMS PROMISE ICP Bombardier Transportation For more information EU-J J R&D Workshop / 14 November 2007 Nov