Infrastructure Cost Data

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1 Hewitt Estimating Consultants a Division of International Project Estimating Limited Infrastructure Cost Data The Chief Estimator Software 150 Couling Crescent, Guelph Ontario, Canada, N1E-0K

2 Infrastructure Cost Database Table of Contents Master Resource File.. 3 Master Work Breakdown Structure 5 Estimate Assemblies... 7 Reference Estimate Files 15

3 Hewitt Estimating Consultants a Division of International Project Estimating Limited Chief Estimator Master Resource File The Chief Estimator Software 150 Couling Crescent, Guelph Ontario, Canada, N1E-0K

4 Chief Estimator Master Resource File This file consists of our Master Resource library, including all resource rates for the selected country and currency. The resource rates include labour rates, equipment rates, material rates and the complete master list of crews and production rates. All rates are shown in the currency of your choice. The resource data file includes approximately the following number of resource rates; 1-Labour Rates 2-Equipment Rates 3-Material Rates 4-Crews & Production Rates 400 ea 1,000 ea 5,000 ea 2,500 ea The resource rates are available in both Metric and Imperial Measurement Systems. The crew makeup (number of labour & equipment) and the crew production are set based on the author s experience of bidding infrastructure projects for over 40 years The man-hour factor of each crew is a function of the crew size and the production rate (units/hour or units/day) of the crew. The Equipment Rates includes over 1,000 equipment units. The file includes 6 types of rental rates for each listed piece of equipment including; 1-Internal Owned Used Rates 2-Internal Owned New Rates 3-Lease Rates with 48 Month Term 4-Lease Rates with 36 Month Term 5-Lease Rates with 24 Month Term 6-Short Term Rental Rates Each type of rental rate is further broken down into its component ownership and operating costs; 1-Diesel Fuel Cost 2-Gasoline Cost 3-Electric Power Cost 4-Ownership Cost 5-Parts Cost 6-Repair Labour Cost 7-Tire Cost 8-Insurance Cost Also included with each piece of equipment are the factors and formula used to calculate the equipment rates including; 1-Diesel Fuel Unit Rate 2-Gasoline Unit Rate 3-Electric Power Unit Rate 4-Mechanic Rate 5-Equipment Purchase Value 6-Fuel Consumption 7-Repair Labour Factor

5 Chief Estimator Master Work Breakdown Structure The Crew and Material Resource data covers all sections of Infrastructure Work and is organized according to the Chief Estimator Master Work Breakdown Structure including the following; 10-Site Preparation & Earthworks Site Investigation & Monitoring Erosion Control Site Access Roads Clearing & Grubbing Removals Dewatering Excavation & Backfill Earth & Dam Embankments Earth Stabilization & Protection 20-Tunnel & Shaft Excavation Shafts Tunnels Chambers 30-Sewer & Water Distribution Storm Sewers Culverts Sub-drains Sanitary Sewers Water Distribution Precast Drainage Structures Trench Support Water Detention & Storage 40-Foundations & Structures Piling & Shoring Foundation Preparation Formwork & Falsework Reinforcing Steel & Stressing Cast in Place Concrete Precast Concrete Grouting & Shotcrete Structural Steel & Metals Concrete Waterproofing 50-Paving & Site Improvements Subgrade Preparation Aggregate Base Courses Asphalt Paving Concrete Paving & Flatwork Pavement Markings Rail & Trackwork

6 50.70 Fence & Barrier Signs & Traffic Controls Landscaping & Improvements 60-Transmission & Electrical Systems Transmission Lines Electrical Distribution Electrical Equipment Electrical Lighting External Protection Safety & Security Equipment Controls & Signalling Equipment Communications Equipment Tolling Equipment 70-Pipeline & Mechanical Systems Distribution Pipeline Mechanical Pipe & Fittings Hydro Mechanical Power Generation Building Systems Process Equipment Power Equipment Conveying Systems Rolling Stock 80-Building Architectural Systems Building Enclosures Thermal & Moisture Protection Doors & Hardware Windows & Louvres Interior Finishing Counters & Cabinets Signs & Displays Fixed Accessories Furniture & Seating 90-Indirect Overhead & Supervision Site Mobilization Site Supervision General Expenses Site Services Travel & Subsistence Unallocated Costs Demobilization Bonding & Insurance Engineering Fees

7 Hewitt Estimating Consultants a Division of International Project Estimating Limited Chief Estimator Estimate Assemblies The Chief Estimator Software 150 Couling Crescent, Guelph Ontario, Canada, N1E-0K

8 Chief Estimator Cost Estimate Assemblies The cost assemblies include a detailed rate build up including the crew makeup, production rates, manhour factors as well as the labour, equipment and material rates used to generate the costs. The following is a breakdown of the assemblies that are included; Site Preparation Earth Excavation & Backfill Drill, Blast & Excavate Rock Earth & Dam Embankments Site Investigation & Monitoring Erosion Control Site Access Roads Clearing & Grubbing Removals Dewatering Earth Stabilization & Protection Hazardous Materials Topsoil Stripping Common Excavation & Fill Grade Slopes Shape Ditches Maintain Haul Roads Structural Excavation Structural Backfill Marine Excavation & Backfill Drill Blast & Excavate Quarry & Mass Rock Drill Blast & Excavate Quarry & Mass Rock Drill Blast & Excavate Heavy Civil Rock Drill Blast & Excavate Road Rock Drill Blast & Excavate Structural Rock Drill Blast & Excavate Cavern Rock Rip & Breakout Rock Engineered Earthfill Embankments Impervious Fill Embankments Rock Fill Embankments Sand & Gravel Embankments Crushed Rockfill Embankments Crushed Rockfill Embankments

9 Roller Compacted Concrete Tunnel TBM Excavation Batch Roller Compacted Concrete Convey Roller Compacted Concrete Haul Roller Compacted Concrete Haul, Spread & Compact Conveyed RCC Surface Preparation RCC Layers Supply Place Precast Blocks Cast in Place Formed Surfaces Install Wire Wall Bulkheads Grout Enriched RCC Contraction Joints Controlled Moved Joints Waterstops Insulation Precast Drainage Galleries Purchase Specialized Tunnel Equipment Purchase Tunnel Services Mobe Demobe Tunnel Operations Drive & Support Tunnels Tunnel Liner Patch & Repair Tunnel Clean Tunnel & Remove Services Mined (SEM) Tunnel Excavation Tunnel Excavation Drill & Blast Sewer & Watermains Purchase Specialized Tunnel Equipment Purchase Tunnel Services Mobe Demobe Tunnel Operations Drill Spiles & Excavate Drifts Supply Install Shotcrete Demolish Shotcrete Ribs Purchase Salvage Tunnel Equipment Mobilize Tunnel Equipment & Services Purchase Salvage Linear Plant Drive Tunnels Delay Cost Rock Faults Demobilze Tunnel Equipment & Services Clean Tunnels & Remove Services Storm Sewers Culverts Sanitary Sewers Watermains Precast Manholes & Catchbasins Trench Support

10 Piles & Caissons Shoring of Excavation (SOE) Cast in Place Concrete Driven Steel H-Piles Screwed Helical Piles Drilled Micropiles Driven Steel Tube-Piles Drilled Shafts & Caissons Precast Concrete Fabrication Highway Overpasses Lock Block Walls Shotcrete & Soil Nailing Wire Mesh Earth Walls Soldier Piles & Lagging Secant Pile Shoring with Tiebacks Shore Circular Shafts Sheetpile Cofferdams with Bracing Sheetpile Walls with Tiebacks Sunken Concrete Caisson Wharf Fill & Dental Concrete Heavy Civil & Hydro Concrete Tunnel Liner Concrete Subway Station Box Concrete Bridge & Overpass Concrete Commercial Building Concrete Industrial Plant Concrete Structural Rehabilitation Concrete Setup Casting Facilities Fabricate Formwork Cast Precast Elements Cure Precast Repair & Finish Handle Precast Deliver Precast Roadway Protection Excavation & Backfill Dewatering Driven Steel Piles Drilled Concrete Shafts Substructure Concrete Superstructure Concrete Precast Girders Structural Steel Reinforcing Steel Post-tensioning Slope Paving

11 Precast Segmental Elevated Guideways Cable Stay River Bridges Retaining Walls Heavy Civil Structures Roadway Protection Excavation & Backfill Dewatering Driven Steel Piles Drilled Concrete Shafts Substructure Concrete Precast Segment Fabrication Precast Segment Erection Superstructure Concrete Plinth Construction Reinforcing Steel Post-tensioning Barrier Rail Roadway Protection Steel Trestles Pier Cofferdams Excavation & Backfill Dewatering Driven Steel Piles Drilled Concrete Shafts Substructure Concrete Superstructure Concrete Precast Girders Structural Steel Reinforcing Steel Post-tensioning Cable Stays Slope Paving Wire Mesh Earth Walls Precast Panel Earth (MSE) Walls Cast in Place Concrete Walls Diaphram Slurry Walls Secant Pile Walls Soil Cement Walls Invert Base Slabs Spillway Piers Spillway Training Walls Spillway Rollway Slabs Intake Piers Intake Structural Block Draftube Transitions Powerhouse Walls Tailrace Slabs Second Stage Concrete Gate Guide Blockouts

12 Structural Steel Erection Batch Concrete Onsite Building Structural Steel Powerhouse Structural Steel Steel Girder Overpasses Steel Plate Girder River Bridges Suspended Orthotropic Steel Deck Steel Penstocks Miscellaneous Metals Embedded Metals Steel Trashracks Hydro Gates & Embedded Parts Industrial Equipment & Support Steel Mobilize Concrete Batch Plant Supply Cement & Flyash Supply & Process Aggregate Batch Roller Compacted Concrete Batch Conventional Concrete Deliver Concrete Demobilize Concrete Batch Plant Aggregate Base, Paving & Flatwork Subgrade Preparation Aggregate Base Courses Asphalt Paving Concrete Paving Sidewalk Curb & Gutter Precast Concrete Barrier Extruded Concrete Barrier Process Aggregates from Borrow Pits Light Rail Ballast & Track Work Develop Borrow Pit for Pitrun Dam Embankments Borrow and Screen Pitrun Granular for Dam Embankments Borrow and Process Pitrun Granular for Dam Embankments Borrow and Process Pitrun Granular for Dam Embankments Blast, Process & Deliver Roller Compacted Concrete Aggregate Borrow, Process & Deliver Road Base from Pitrun Borrow Borrow, Process, & Deliver Concrete Aggregate Trackway Grading Sub-Ballast & Drainage Lay Ballast & Track Turnouts & Special Track Work Protection Rail Floating Slabs Trench Drains Crossing Panels

13 Transmission Line Foundations Pole Foundations Steel Grillage Foundations Stub Leg Foundations Concrete Foundations Micropile Foundations Screw Pile Foundations Steel H-Pile Foundations Caisson Foundations Rock Anchors Soil Anchors Transmission Tower Erection & Line Stringing Haul & Spot Tower Steel Assemble Structures Erect Structures Shakedown Structures Helicopter Service Conductor Installation Install Midspan Sleeves and Sag Dead-End Wire Install Accessories Optical Ground Wire Installation Excavate & Lay Mainline Pipeline Prepare Right of Way Ditch Right Of Way Haul, Weld & Lay Pipe Tie In Pipe Bedding & Backfill Restore Right of Way Building Architectural Subcontract Rates Masonry Metals Wood Thermal & Moisture Protection Doors & Windows Building Finishes Specialties Equipment Furniture Conveying Equipment Building Mechanical Building Electrical Streetscape

14 Indirect Supervision, Expenses and Services Supply & Operate Camp Staff Salaries Management Offices & Expenses Craft Facilities & Expenses Site Infrastructure Site Services Equipment Facilities & Services Technical Services Administration Costs Supply Install Camp Utilities Supply Erect Camp Buildings Provide Catering Services Camp & Room Management Power & Water Consumption Camp Communications Dismantle Camp

15 Hewitt Estimating Consultants a Division of International Project Estimating Limited Chief Estimator Reference Estimate Files The Chief Estimator Software 150 Couling Crescent, Guelph Ontario, Canada, N1E-0K

16 Chief Estimator Sample Reference Estimates The sample reference estimates are detailed estimates covering the scope of work normally found in each type of infrastructure project. These are detailed estimates including crew makeup, production rates, man-hour factors as well as the labour, equipment and material rates used to generate the costs. The following describes the scope of work covered by each estimate. These estimates were created by utilizing the Chief Estimator Cost Assemblies. Bridge Reference Estimate Direct Costs Indirect Costs Shallow Water Steel Trestle Pier Foundation Cofferdams Excavation, Backfill & Scour Protection Drilled Shafts Pier Tower Concrete Superstructure Concrete Structural Steel Cable Stays Full Depth Precast Deck Panels Concrete Deck Closure Strips Reinforcing Steel Post-tensioning Barrier Walls Expansion Control Pedestrian Rail Waterproofing Site Mobilization Site Supervision General Expenses Site Services Travel & Subsistence Unallocated Costs Demobilization

17 Highway & Overpass Reference Estimate Direct Costs Indirect Costs Site Preparation Topsoil Stripping Mass Excavation Cut to Fill Mass Rock Excavation Cut to Fill Drainage Precast Girder Bridge Overpasses Steel Girder Bridge Overpasses Cast in Place Concrete Retaining Walls Subgrade Preparation Aggregate Base Courses Asphalt Paving Pavement Markings Sidewalk, Curb & Gutter Barrier Walls Fence Guiderail Signs Site Mobilization Site Supervision General Expenses Site Services Travel & Subsistence Unallocated Costs Demobilization

18 Hydro & Dam Reference Estimate Direct Costs Indirect Costs Site Preparation & Access Roads Reservoir & Site Clearing Diversion & Access Tunnels Grout Curtain Bentonite Cement Slurry Trench Concrete Slurry Diaphram Wall Cofferdams Dewatering Unclassified Excavation Rock Excavation Rock Face Preparation Foundation Preparation Rock Stabilization Dam & Dyke Embankments Intake Structure Powerhouse Structure Spillway Structure Penstocks Site Mobilization Site Supervision General Expenses Site Services Travel & Subsistence Unallocated Costs Demobilization

19 Tunnel Reference Estimate Direct Costs Indirect Costs Shore Launch & Extraction Shafts Excavate Launch & Extraction Shafts Jet Grouting Purchase Specialized Tunnel Equipment Purchase Tunnel Services Mobe Demobe Tunnel Operations Drive & Support Tunnels Supply Precast Liner Patch & Repair Tunnel Clean Tunnel & Remove Services Cross Passages Shore Emergency Exist Buildings Excavate Emergency Exist Shafts Concrete for Emergency Exist Buildings Dewatering Site Mobilization Site Supervision General Expenses Site Services Travel & Subsistence Unallocated Costs Demobilization

20 Light Rail Transit Reference Estimate Direct Costs Indirect Costs Site Preparation Sewer & Watermain Relocations Mobe Demobe Tunnel Operations Launch & Extraction Shafts Tunnel Excavation Emergency Exist Buildings Dewatering Precast Girder Overpasses Steel Girder Overpasses Segmental Precast Guideway At Grade Trackbed Retaining Walls OSC Pole Foundations At Grade Ballast Track Street Paving Curb Gutter & Sidewalk Landscaping Site Mobilization Site Supervision General Expenses Site Services Travel & Subsistence Unallocated Costs Demobilization

21 Transmission Line Reference Estimate Direct Costs Indirect Costs Erosion Control Access Roads Steel Grillage Foundations Concrete Foundations Micropile Foundations Rock Anchors Soil Anchors Grounding Assemble Steel Structures Erect Structures String Conductor Install Midspan Sleeves and Sag Dead-End Wire Clip in Conductor String Overhead Ground Wire Site Mobilization Site Supervision General Expenses Site Services Travel & Subsistence Unallocated Costs Demobilization

22 Mainline Pipeline Reference Estimate Direct Costs Indirect Costs Prepare Right of Way Ditch Right Of Way Haul & String Pipe Bending Weld Pipe Lay Pipe Tie In Pipe Bedding Backfill Crossings Restore Right of Way Site Mobilization Site Supervision General Expenses Site Services Travel & Subsistence Unallocated Costs Demobilization

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