Efficient use of "big" data in automation across the entire life cycle. Ideas, Questions, Guidelines.
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1 Efficient use of "big" data in automation across the entire life cycle Ideas, Questions, Guidelines.
2 It is a pleasure for me to be here today. Andreas Buchdunger Endress+Hauser InfoServe (IT) Head of Department Business Process Integration 10 Years Ciba Geigy MRP II Expert Material Requirements Planning 15 Years Endress+Hauser Life Cycle Management (W@M) from vision to reality Engineering platform / Online Shop / W@M Operations Portal IT strategy for Value-Add-Services Business Process Integration from concept idea to real solution
3 Asset Information is part of a hype Industry 4.0 is a project in the high-tech strategy of the German government, which promotes the computerization of traditional industries such as manufacturing. [1] The goal is the intelligent factory (Smart Factory), which is characterized by adaptability, resource efficiency and ergonomics as well as the integration of customers and business partners in business and value processes. [2] [3] Technological basis are cyber-physical systems and the Internet of Things. [4] (Source Wikipedia)
4 Industry 4.0 will guide us to......more connectivitiy and therefore......a mass of additional information! More data may mean......more efficiency...more confusion We at Endress+Hauser believe... Asset information is key Information needs to be where the processes are executed. The relation of data ownership and process ownership has to be managed carefully (e.g. product phase out)...in long term partnerships with our customers and business partners with a strong focus on Asset Life cycle management
5 There always is and will be a natural gap Instrumentation Devices Asset Management Strategy Customer Application landscape Value Added Services Automation and IT solutions Urgent operative needs
6 The missing Piece Production Plant Application landscape Value added Services BPI Business processes Life Cycle SW & Information Device business
7 Major Challenges will come from Mass of data: How to handle the growing amount of important information? Supplier specific information (operating manual, technical instruction, 2D drawings, 3D models, spare parts, ) Specification Sheets, sizing documents Predictive information from the device Calibration certificates Calibration interval analysis Variety of target systems: How to support the business processes within the operative system of our customers? Variety of information sources: How to centralize the availability of information without destroying data ownership?
8 The mess with the mass of data From master data to mass-ter data to mess-ter data How to structure? Where to store? How to find when needed? How to keep up-to-date? How to reach traceability?
9 Endress+Hauser - Web enabled Asset Management Customer Portal to all known device information Generic Product information Operating manual, technical instruction Specification Sheet (NE100, ISA-SP20) Instrument sizing sheet Product Status Spare Part list, explosion drawings, Serial number specific device information Production information Shipment information Calibration- and Maintenance information
10 Very important! New logbook entries can be created by Endress+Hauser or customer applications Access to all Information
11 Our Life Cycle Strategy: built-in standards Customer BPI Business Process Integration Endress+Hauser Device supplier Solution provider Service provider Built-in integration standards SAP, IBM Maximo, Intergraph, EPLAN... (major IT solution provider)
12 EPC CAE Intergraph SPI Business Net ERP / CMMS SAP PM Owner Operator Plant Network Endress+Hauser PAM Solutions Business Process Integration (BPI) Endress+Hauser Engineering Platform Endress+Hauser W@M Portal Selection Sizing Spec Sheet 2D / 3D Engineering Data Equipment Record
13 SAP PM integration (SAP Asset Viewer WebGui)
14 Device logbook: Stay up-to-date (SAP Gui)
15 Brief summary and outlook Our Endress+Hauser Life Cycle and Business Process Integration approach is designed to be... modular, to go step by step with our customers open, to capture life cycle information from others traceable,...who, when, what... integrated in the system landscape of our customers, not just another application across the life cycle from engineering to operations vertical integration from the device to the leading systems horizontal integration along the value chain...further developed with partners for our customers
16
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