Factories of the Future beyond 2013 A view from Research: The role of ICT

Transcription

1 Factories of the Future beyond 2013 A view from Research: The role of ICT Engelbert Westkämper Fraunhofer-Institut für f r Produktionstechnik Und Automatisierung (IPA) Stuttgart, Germany Factories of the Future Visions of European ICT-Environment & Standards Adaptive Customised s Emotional High Performance European ion System Human Potential Human Requirements Global/ Regional Networking Learning Intelligent Efficiency

2 RTD Key Challenges -Integrated (Intelligent s) -oriented Services Life Cycle Management Usage Service Recycling Adaptive Digital and Virtual Environment Element Environmental element Integrated Networks System -based High Performance New Taylorism Relationships Subsystem System boundary Gap ICT and Commercial oriented Different Organiszations Different Technologies Process - oriented Administration ERP Sales Communication Information and Communication Tools Process Control Automation Factory of the Future

3 The internal Gap of ICT in Organization two worlds Management and Design Process Planning Sales / Procurement /Supply CRM / SCM Resource Management (ERP) Administration Economics Machines Systems Excecution (MES) Robotics Automation Test and Measurement External/ Internal Transportation Logistics Process-oriented Commercial-oriented Some Inefficiencies of ICT in Practice of Managing Complexity, Managing Obsolence Cost of software development for special applications Automation solutions, programmable controller, embedded electronics Openness of application systems and IT-architecture, Management, Process Management, Life cycle management, Changeability of workflows Cost of implementation, service and maintenance of IT-Systems Execution: gap between the digital/virtual world and the reality Data Management: bureaucracy Cost of data acquisition and modeling Integration of sensor/actuator data Human Interfaces - visability Reliability and accuracy of data: incomplete, incorrect (20 30 %) Security of internal - external networks

4 Focus ICT for SMEs SMEs usually have not the critical competences to develop, customize and implement integrated IT-Systems for manufacturing Digital factory Mechatronic design Life cycle management systems Security SMEs require low-cost solutions modular system architectures SMEs require standards of interfaces SMEs perspectives in software-products for manufacturing as elements of platforms guided by European global players Role as supplier for manufacturing systems requires tools for industrial software engineering Education, skill and qualification for the structural change from conventional systems to knowledge based systems Fields with high economic potential Life Cycle Management: follow each products life Life Cycle Management Systems: from to End of Life Factory Data Management - technical documentation etc., standards E-based Life cycle services based Environment Collaborative Virtual High Performance computational Implementation digital factory (Ubiquitous) Networking (IT-Infrastructure and Standards) Industrial Internet for customization, logistics, cooperation and services Grid-, Cloud-, smart-, mobile Technical Intelligence Learning and integration Intelligent Mechatronic Components Self-configuring systems

5 European Key-Technology: E-based Life Cycle Management Service Simultan / Concurrend Life Cycle Planning Development Design Rapid prototyping Best Environment to - Make customized solutions - Manage complexity - Reduce cost and time - increase ecologic efficiency Investment Planning Process Planning Ramp-up ion Service Reuse Follow each products life via Internet Factory Life Cycle Usage and Service Recycling European IT-Infrastructure for and Adding Value by E-Services Life Cycle Services for Adding Value Services Setup/Ramp up TPO Maintenance Ersatzteildienst Technology Consulting Upgrading Training Sales- Finance Recycling Online- Services European Standards E -Services Intelligent Monitoring Internet WEB based E-Services 10

6 based - Simultaneous Customers Requirement s t 2 t 1 Time Start based Environment Process Capture Plant SOP as it should be SOP as it is Potential for Simultanous Structure Process Structure Plant Structure SOP European Platform and Standards for Enineering European Standards European IT Network Security 3D CAD/CAM Mechatronic Design Systemdesign Process Design Process Planning for Tools, Molds, Dies Technical Equipment Automation Systems Execution and Monitoring Support Maintenance Service Support Process Design Upgrading Remanufacturing Data Grid Computing Cloud computing Internet based Computing Shared Resources Software Provider Information Provider Software Information

7 Networks ICT for and European ICT- Environment Future Internet for Industrial Grid Computing Infrastructure Network IT Systems for Management Logistics and Customers & Users Network Systems Suppliers Network Ubiquitous computing System Suppliers Network Open Systems for Intelligent ICT- Solutions for Intelligent Innovative ICT Solutions and Systems European Platforms for: - Management - - Execution Vision Systems Wireless Communication Grid Computing Embedded Electronics Cognition-based ICT Self-organising Systems Human Interfaces High Adding Value Customisation European Networking ion -based System Emergent Techn. Intelligent Manuf. High Efficiency Implementation Implementation in in s s and and Plants Plants for for Customers Customers specific specific Requirements Requirements Consumer Consumer Goods Goods Capital Capital Intensive Intensive Goods Goods

8 Integration of in ICT Environment for and Management Standards Humans Implicite Look ahead Simulation able to learn Feed back Machines Explicite Real Process (ion System) Slide 15 Multiscale Simulation in Discrete Simulation Logistics and Supply Chains Kinematics of Automation Machine Behavior Mechanics, Thermal.. Processes Materials Process- Models ionsystems ions- Cells Machines, Robots Processes Numerical Simulation Application - Factory Optimization Supply Chain management Process Optimization Reconfiguration Integration in Tools CAD/CAM Digital Factory MES in-situ Simulation Folie 16

9 Factories of the Future: Learning Digital Factory Objectives CSM Customers Request, Planning of Operations, Resources Operations Intelligent Economic, Ecologic Effectiveness Enabling Technologies - Process-Modeling - Cognition/Recognition - Histories Base of Technologies Process Models Data Factory Data Management of Resources Slide 17 Learning Machines Implizite Process - Planning with Simulation Process - Control with In-Situ Simulation Input Data Sensorsignals Signalanalysis Histories Process-models Machine-models Explizite Pre Process Post Process Zero defects Werkbild Chiron Folie 18

10 Summary ICT influences all manufacturing processes, ICT is the enabler for the factories of the future Some of the proposed actions are in the loop We have to overcome the Gap between ICT- and Process technologies: Research, Education, Management There are inefficiencies in practice, esp. in SMEs Fields with high economic potential Life Cycle Management based Industrial Internet Intelligent Integration of knowledge by computerized modeling and Simulation Backup

11 Manufuture Enabling Technologies for the Next-Generation Tampere 2007 New Business Models Beyond lean Life Cycle Services Survival Strategies European ion System & Service Real-time Enterprises New Taylor Invest in R&D Enterpreneurship Adv. Industrial Adaptive Networking in Digital Adaptive Automation Modular s Configurable Systems Network Interoperable Networks Customisation 3D PLM and tools Fast Digital Prototyping Adaptive Factories Real Time Adaptation Adaptive Systems on demand Networking Standards Multiscale Simulation Digital Factory Material Real-time Factories Disruptive Factories Supply Chain Mgt - Real-time - Global Process Standards Smart Factory Kognitive Simulation based Factories based order management based Emergent Technologies Intelligent s High Performance Energy Saving Gen. Technologies Adaptive Materials Micro & Nanotechn. Reliability Process Models and Simulation in situ process control beyond borders ICT for Configuration Systems Embedded Systems Multimodal Interfacing Software Grid Ubi. Computing ICT Environment Competition Leadership Globalisation Emerging Road Map ICT for manufacturing Tampere 2007 from Data-driven Factories Configuration Systems Control Systems Cognitive control modelling languages and architectures Multimodal Interfaces Human-machine interaction Computing Systems specific architectures for embedded platforms European ICT Environment for the Next-generation Embedded Systems Intelligent industrial process control manufacturing shop floor and logistics and distribution Grid Advancement of Grid Computing for purposes Software Modelling, simulation, prediction of large, distributed multi-scale socio-technical systems Pervasive and Ubiquitous Computing Adaptive, evolvable, ubiquitous manufacturing systems to Networked Real-time and -based

12 Transectorial Road Map for knowledge based Tampere 2007 Integrated Project and Management Digital Life Cycle Data Management Config Management 3 D CAD Integration Tools Digital Prototyping Integrated/Networked Environment Rapid Prototyping Digital Prototyping Standards Multiscale Simulation Digital Factory Data Management Digital Factory Towards the digital Models of Ergonomics and Process standards Adaptation to Reality Integration MES and Smart (wireless) Factory and Support of based Factory and Services