Title. Easy Access to Industrial Internet Benefits through Cloud Communications

Transcription

1 Title Easy Access to Industrial Internet Benefits through Cloud Communications Einfacher und direkter Zugang zu Industrial Internet durch Cloud-Kommunikation

2 How to get Data from Sensor into IT Easy Access to Industrial Internet Benefits through Cloud Communications May 2016 page 2

3 IIRA Reference Architecture Easy Access to Industrial Internet Benefits through Cloud Communications May 2016 page 3

4 Industrial Communication for RAMI 4.0 Easy Access to Industrial Internet Benefits through Cloud Communications May 2016 page 4

5 netiot Solution l Easy Access to Industrial Internet Benefits through Cloud Communications May 2016 page 5

6 netiot Interface - The Last Mile Industrial Internet and industry 4.0 built into field device Access to sensor in the field with IO- Link Unified Access to field devices for configuration and diagnostics l Easy Access to Industrial Internet Benefits through Cloud Communications May 2016 page 6

7 Exploring the potential of Industrie 4.0 technologies Easy Access to Industrial Internet Benefits through Cloud Communications May 2016 page 7

8 Demo Case Summary John Deere, IBM, technology solution providers and research institutes started the realization of Industrie 4.0 use cases as a joint effort in two pilot areas Exploring the potential of Industrie 4.0 technologies combined with the lean production approach already established The solution architecture is based on the IBM Industrie 4.0 integration platform, supported by bestin-class partner technologies and experience Enabling flexible application integration and production data exchange Fostering close collaboration and interaction of employees, process & order data, machines and sensors Building a foundation for the deployment to further manufacturing processes Easy Access to Industrial Internet Benefits through Cloud Communications May 2016 page 8

9 UC 3/3 - Sense & Act Solution Order identification via RFID antenna Interconnection between machines/devices and shop floor systems via CPS Integration platform as data hub Application-independent definition of rules (not hard-coded) Rule set can be applied down to device level Source: IBM Deutschland GmbH Technology ERP MES RFID / RTLS (Identification and localization) CPS (Transfer of sensor data, e.g. RFID tag, machine condition) Integration platform (data hub) Application-independent rule engine (native rules definition) Easy Access to Industrial Internet Benefits through Cloud Communications May 2016 page 9

10 SMP Pilot Functional Architecture Other systems (SAP, databases, etc) Workflow (HMI for Worker & Planer) uses Rules (relationships) Smart Manufacturing Platform integrates integrates based on uses Shopfloor Data Model (contents) accesses Integration Layer integrates CPS (inteligent Gateway) accesses Machines Source: IBM Deutschland GmbH Easy Access to Industrial Internet Benefits through Cloud Communications May 2016 page 10

11 netiot - Communication with Devices Smart Manufacturing Service Bus CPS: Cyber-Physical System Easy Access to Industrial Internet Benefits through Cloud Communications May 2016 page 11

12 IBM Product Mapping to John Deere s SMP IBM BPM IBM Decision Server Rules for Integration Bus IBM Integration Bus Manufacturing Pack Source: IBM Deutschland GmbH Easy Access to Industrial Internet Benefits through Cloud Communications May 2016 page 12

13 Industry 4.0 Architecture - Advantages Backend integration (ERP/MES, etc.) Hosting of micro services Execution of transactions with soft real-time Simple distribution of functionalities to multiple nodes Communication between components on the shop floor Easy installation, activation and change management Simplified resource management by clear & monitored communication paths Simple expandability (e.g. new protocols and processes) Easy Access to Industrial Internet Benefits through Cloud Communications May 2016 page 13

14 Bridging the Gap between Production and Information Technology Easy Access to Industrial Internet Benefits through Cloud Communications May 2016 page 14

15 The Platform Dilemma: Data Exchange in the Asset-Lifecycle Solution Provider Network Customers? Supplier Provider Network Monitoring Machine Manufacturer Customers Monitoring Supplier Customers Customers Customers How can we exchange Asset Data between Plant Operators, Integrator, Device Manufacturers, and Maintenance Personnel? Easy Access to Industrial Internet Benefits through Cloud Communications May 2016 page 15

16 Assets integrated into Business Processes Manage Equipment as a Service Service Bulletins, Recalls & Warranty Usage based Design Enhancements Visual audit and name plate recognition Business Partner Network Services Shared Model Database Global Equipment Registry Quality, Inspection & Calibration Results Sharing Analyse Equipment performance MRO Visual Spare Parts content Collaborative work execution & results sharing Business Context for Predictive Maintenance Global Job Catalogue, Visual Work Instructions & Task Lists Easy Access to Industrial Internet Benefits through Cloud Communications May 2016 page 16

17 Overview Technical Architecture Hilscher Connector Hilscher Software Linux Structure Reconciliation Gateway Structure vs. Asset Structure R Asset Data Structure Asset Status Data Asset Data Structure Materials ERP Backend System Hilscher Gateway Asset Status Data Configuration Data Product and Configuration Data Edge Gateway Configuration Data Distributed via Gateway Asset Intelligence Network (HCP) PIM System Easy Access to Industrial Internet Benefits through Cloud Communications May 2016 page 17

18 Plug and Play of Asset Life Cycle Supplier A Equipment Administration Shell System Asset Intelligence Network Supplier B Instance data from shopfloor (Status, Operation, Usage) Manufacturer Plug-and Play Self-Registration Registration of new component Status of Component Administration shell Leuchtenträger System Administration shell Leuchtenträger Components. Manufacturing of Components Integrator Installation of System Customer Handover to Customer Easy Access to Industrial Internet Benefits through Cloud Communications May 2016 page 18

19 Contact Hilscher Gesellschaft für für Systemautomation mbh Intelligente solutions Lösungen for industrial für die communication industrielle Kommunikation Armin Pühringer Business Development Manager Mobile: +49 (0) Rheinstraße 15 I Hattersheim I Germany 19 Easy Access to Industrial Internet Benefits through Cloud Communications May 2016 page 19