SAP Forum 2015 Business Innovation Day

Transcription

1 SAP Forum 2015 Business Innovation Day Visuelle 3D Maintenance und Service Prozesse mit Augmented Reality Andreas Renker, CEO, 3D visuals are worth a thousand words Andreas Renker 1

2 Inhalt, Company Profile SAP Visual Enterprise 3D Visualisation SAP 3D Visual Enterprise - Maintenance App. SAP 3D Visual Enterprise - analytics@product SAP 3D Visual Enterprise Mobile Service Andreas Renker 2

4 , Company Profile Who we are Part of Marenco Group Development of the first Swiss Helicopter Development of all cutting edge processes and IT Applications all visual Consultancy of best practice PLM and Configuration Management International consultant in AeroSpace, MedTech, Automotive, Infrastructure etc. Development Partner of SAP for SAP Visual Enterprise Applications, SAP Partner All visual is former Andreas Renker 4

5 , Company Profile Business Consulting Approach Employees, LOB s, Stakeholders, all peoples involved have the need to consume real-time Information on various devices to make quick decisions upon need to easily understand and visualise Business Information, complex 3D geometries, animation, augmented Reality based on a holistic Data Model The integrated, holistic Data Model is represented by processes and implemented in topicspecific solutions supported by IT solutions Combinations of highly integrated IT tools and applications with the objective to create sustainable competitive advantage and to avoid any corrective costs. Andreas Renker

6 , Company Profile Business Consulting Portfolio Requirements Management Configuration- and Change Management Product Data and Document Management 3D Product and Process Visualisation with business process integration Due to limited resources simplification, complexity reduction Andreas Renker 6

8 SAP 3D Visual Enterprise Reuse the digital Product across the company s processes 3D EBOM MBOM 3D Montage- u. Fertigungsanleitung 3D Quality Management Visual Engineering MES 3D Parts Catalog PLM MRO ERP 3D Business Analytics HDR Rendering Marketing & Sales Augmented Reality, Mobile Service 3D Manual Andreas Renker

9 SAP Visual Enterprise 3D Visualisation Reuse the digital product along the Product Life Cycle 3D visuals are worth a thousand words Faster and improved processes (PLM) due to creation of valuable visual information, Enable better and faster decisions due to combination of business information with visuals, Reuse the digital product information along the complete Product life cycle processes, Understand complex business content by visual pattern formation, Enhance learning and understanding through integrated visualisation and animation of the digital product System Engineering Engineering Product Development Production Engineering Service Engineering Order Fulfilment Operation Phase Out Andreas Renker

10 SAP 3D Visual Enterprise Application-Examples across the company s processes (1/4) Engineering Support digital Product e.g. design review based on consolidated engineering data, (multi CAD collaboration) Variant Management Instance Planner drag n drop structuring of Variant- or Effectivity- Management Configuration viewing e.g. visualise the material development status along the development time. System Engineering Engineering Product Development Production Engineering Service Engineering Order Fulfilment Operation Phase Out Project Management Product Management Andreas Renker 10

11 SAP 3D Visual Enterprise Application-Examples across the company s processes (2/4) 3D Production and Assembly Instructions Substitute the production- or assembly manual by integrated Visual Inspection Quality - Planner Derive the Quality-Plan diectely from the digital Product by drag n drop the PMI. EBOM MBOM Transformation Transformation of EBOM to MBOM by drag n drop the visualised Items. Maintain routings and component assignments. System Engineering Engineering Product Development Production Engineering Service Engineering Order Fulfilment Operation Phase Out Project Management Product Management Andreas Renker 11

12 SAP 3D Visual Enterprise Application-Examples across the company s processes (3/4) 3D Maintenance - Manual 3D animated Maintenance Manuals. 3D Integrated Parts Catalogue 3D, 2D supported integrated Parts Catalogue. Mobile Services Augmented Reality Mobile- and augmented reality supported maintenance. System Engineering Engineering Product Development Production Engineering Service Engineering Order Fulfilment Operation Phase Out Project Management Product Management Andreas Renker 12

13 SAP 3D Visual Enterprise Application-Examples across the company s processes (4/4) Busniss Analythics analythics@product By visualising the analytics on the digital product, the. 3D High Definition Rendering Marketing and Sales is supported by HD renderings of the digital product, showing the customers versions and environment, before the product is first time proceed. System Engineering Engineering Product Development Production Engineering Service Engineering Order Fulfilment Operation Phase Out Project Management Product Management Andreas Renker 13

14 Product Life Cycle Visualisation, Augmented Reality - only possible, based on a valuable Data Base Development Configuration Technical To-Be Configuration To-Be Configuration Supply Chain To-Be Configuration Customer Service To-Be Configuration As-Configured Configuration As-Built Configuration As-Is Configuration As-Maintained Configuration MRO changes, performance / load data Deviation, Concessions Information Customer Variant Configuration 150% Structure 100% Structure 100% Structure Variant Configuration +/- Deviations, Concessions +/- MRO Andreas Renker

16 SAP 3D Visual Enterprise - Maintenance App. Integrated 3D Spare Parts Catalog Andreas Renker

17 SAP 3D Visual Enterprise - Maintenance App. Integrated 3D Spare Parts Catalog In collaboration with In collaboration with Andreas Renker

18 SAP 3D Visual Enterprise - Maintenance App. Technical Documentation, Maintenance Instructions Andreas Renker 18

20 SAP 3D Visual Enterprise - analytics@product Customer Service related Examples Examples Analysis and visualisation defects and warranty notifications (FRACAS) 1, Analysis and visualisation of warehouse stock transactions (e.g. hazardous goods), Analysis and visualisation of design changes, Analysis and visualisation of predictive Maintenance tasks, Etc. 1) Failure reporting, analysis and corrective action system Andreas Renker 20

21 SAP 3D Visual Enterprise - analytics@product Predictive Maintenance, Demo Case (1/3) Reactive Maintain when it breaks Preventive Time and load based maintenance Predictive Maintenance when needed Proactive Eliminate causes Competitive advantage Ziel: Erhöhen der Verfügbarkeit einer Fracht- Lokomotive wann wird ein Bauteil (Turbolader) ausfallen? wo und wie schnell kann das Bauteil gewechselt werden? View in 3D with SAP Visual Enterprise Viewer. Free at Andreas Renker 21

22 SAP 3D Visual Enterprise - analytics@product Predictive Maintenance, Demo Case (2/3) System Overview Equipment Structure Information Train Nr Lok 1: Equipment Location Logistic Information Warehousing Spare Parts MDT Geolocation: N: 00,0000 E: 00,0000 Location Name: kgfe gz Track: 888 Sensor readings Andreas Renker 22

23 SAP 3D Visual Enterprise - analytics@product Predictive Maintenance, Demo Case (3/3) Equipment Structure Information Equipment Visualisation Logistic Information Warehousing Spare Parts MDT Sensor readings Andreas Renker 23

25 SAP 3D Visual Enterprise Mobile Service Requirements from the Operator Assured Configuration Management for the complete Fleet (requirement for Continued Airworthiness). Up to date flight documents for the pilot. Up to date documentation of all performance and load data for all fleet aircrafts and for special systems. Tracing of special load-codes during operations. Safe maintenance in all operation situations. Maintenance-planning and alignment with the operation work-load situation. Flight-planning and flight-order management. All time and real time information provision for authority checks. User friendliness during operations. Low level infrastructure. Andreas Renker

26 SAP 3D Visual Enterprise Mobile Service Requirements from the Operator, HR Staffing Back-Office Pilot Aircraft Mechanic Andreas Renker

27 SAP 3D Visual Enterprise Mobile Service Business Case «Identify Objects» - Augmented Reality In Collaboration with: Busines Case I Unambiguous identification of the object (Tail-Nr.), Display Metadata, Change to other mobile applications: Check the AS-To-Be Configuration on site, Check remaining operation time per MSI 1 Call and display manuals, report notifications, Etc. MSI= Maintenance significat item Andreas Renker

28 SAP 3D Visual Enterprise Mobile Service Business Case «Identify Objects» - Augmented Reality Equipments SKYESH x x Rotor Blade Turbine Screw Fuel Sensor Windshield Door Andreas Renker

29 SAP 3D Visual Enterprise Mobile Service Example 1, SAP 3D VE Augmente Reality Andreas Renker

30 SAP 3D Visual Enterprise Mobile Service Example 2, Mobile Customer Service Front End SAP 3D VE Mobile Augmented Reality Application Identification of the Product by the device cam Display all Customer Service Information Navigation within the product structure Directly add notifications Check maintenance tasks Display SAP VE animations (maintenance tasks, disassembly instructions, Spare Parts Catalogue, etc.) Display Documents, Manuals, etc. Andreas Renker

31 SAP 3D Visual Enterprise Mobile Service Example 2 Andreas Renker

32 SAP 3D Visual Enterprise Mobile Service Example 3, Maintenance Instruction Andreas Renker

33 SAP 3D Visual Enterprise Implementation Mögliche Projektphasen 1. Implementierung Phase 1 «Quick win» der gesamte Prozess ist definiert und implementiert, die 3D Visualisierung und Animationen werden mit dem SAP VE Author erstellt. 2. Implementierung Phase 2 Der 3D Visualisierungs- und Animations-Prozess wird «automatisiert» und mit dem SAP VE Generator betrieben. Vorteil ü Schnelle Implementierung der Phase 1 mit geringeren Kosten und erstem Nutzen. ü Automatisierung in Phase 2 aufgrund der praktischen Erfahrung aus Phase 1 und Steigerung der Produktivität. Andreas Renker 33

34 SAP 3D Visual Enterprise Implementation Projektkennzahlen SAP SW Lizenzkosten: ab ca. CHF (3 Author User) bis ca. CHF bzw. CHF (1 2 Generator Lizenzen) Verhältnis Consulting Services zu SW Lizenzen: Faktor ca. 0,5:1 1,5:1 Dauer des Implementierungsprojekts: ca. 2 6 Monate Typischer Projekt ROI: ca Monate SAP Visual Enterprise Referenzkunde: Marenco Swisshelicopter AG Andreas Renker 34

35 Thank you for your attention Discussion Andreas Renker Chief Executive Officer Industriestrasse Steinhausen Phone Mobile web Benjamin Kaulich Chief Commercial Officer Industriestrasse Steinhausen mobile phone web Andreas Renker

36 SAP 3D Visual Enterprise Mobile Service Step 1: Start App and Login Andreas Renker

37 SAP 3D Visual Enterprise Mobile Service Step 2: Object identification Andreas Renker

38 SAP 3D Visual Enterprise Mobile Service Step 3: display data related to the object Andreas Renker

39 SAP 3D Visual Enterprise Mobile Service Step 3: display data related to the object Andreas Renker

40 SAP 3D Visual Enterprise Mobile Service Step 4: add notification, open the transaction Andreas Renker

41 SAP 3D Visual Enterprise Mobile Service Step 5: add notification, select equipment Andreas Renker

42 SAP 3D Visual Enterprise Mobile Service Step 6: add notification in relation to the equipment Andreas Renker

43 SAP 3D Visual Enterprise Mobile Service Step 7: change to other mobile applications Andreas Renker

44 SAP 3D Visual Enterprise Mobile Service Step 8: call a maintenence job, based on notification or plan Andreas Renker

45 SAP 3D Visual Enterprise Mobile Service Step 9: display the maintenance job Andreas Renker

46 SAP 3D Visual Enterprise Mobile Service Step 10: open manuals and animations for maintenance support Andreas Renker

47 SAP 3D Visual Enterprise Mobile Service Step 11: order spare parts using the 3D spare parts calatog Andreas Renker