COMPOSITE PROCESS AUTOMATION MANUFACTURER
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1 WORLDWIDE SPECIALIST FOR COMPOSITE EQUIPMENT Maintenance Matrasur Composites site 1000 m2 Assembly workshop Atelier d assemblage de 1000 m 2 Customer Service 400 m2 Robot demonstration hall Atelier de démonstrations robotisées de 400 m m2 Design office including automation, robotics and professional training services Bureau d études, automatisme, robotique, formation continue de 500 m 2 Machine Test Laboratory 400 m2 Sales and administration office Bureau commercial et administratif de 400 m 2 Assembly Workshop COMPOSITE PROCESS AUTOMATION MANUFACTURER Matrasur Composites is located 25 km South West from Paris, France C.D.3 Hameau de Beauvert Marcoussis France Tel. : Fax : [email protected] Demonstration Hall contact Conception B. NAVILIAT THYSSEN IMPRESSIONS
2 SPRAY UP UNITS MACHINES DE PROJECTION STANDARD PRODUCTION CONCEPT FOR SMALL TO MEDIUM SIZE INDUSTRIAL PARTS TYPE ROBOMAT CONCEPT STANDARD POUR LA PRODUCTION DE PETITES ET MOYENNES PIECES INDUSTRIELLES TYPE ROBOMAT Styrene filters for VOC treatment Filtres styrène pour traitement des COV Styrene sensor for monitored extraction Capteur de styrène permettant la gestion de l extraction Linear axis Axe linéaire 8 axes carbon built robot Robot carbone 8 axes Rotating axis Axe rotatif Gelcoat spray up units Projection de gelcoat Polyurea spray up units Projection de résine polyurée 8 axes multi application spray up robot for release agent, gelcoats, barrier coat, resin and fiberglass, low density putties, polyurethane foam Robot polyvalent 8 axes de projection de démoulant, gelcoat multi couleurs, barrier coat, résine et fibres de verre, masse allégée, mousse polyuréthane Continuous material supply system for robot Alimentation en continu du robot en matière première 2 3 Chopper units Projection de résine et fibres de verre The robot reproduces the movements made by the operator during the spray up programming phase La programmation du robot de projection s effectue par reproduction du geste humain Top coat spray up units Projection de top coat Spray up of non roll resin and fiberglass Projection résine et fibres de verre sans ébullage Polyurethane foam spray up units Projection de mousse polyuréthane Gelcoat spray up Projection de gelcoat Robotic production line with carousel for pools Production de piscines monoblocs avec carrousel
3 RTM LIGHT PRODUCTION LINES FLEX MOLDING PROCESS LIGNES DE PRODUCTION RTM LIGHT FLEX MOLDING PROCESS HIGH RATE RTM PRODUCTION LINES LIGNES DE PRODUCTION RTM A HAUT RENDEMENT Injection unit Poste d injection Gelcoat spray up station Projection de gelcoat Mould closing system through vacuum Fermeture du moule par le vide Motor driven mould support cart Chariot support moule motorisé Control cabinet Poste de commande 4 5 INJECTION/CASTING UNITS FOR HIGH FILLER CONTENT RESINS MACHINES D INJECTION/COULEE POUR BETON DE RESINE Fixed injection heads Têtes d injection à poste fixe Casting unit for degassed filled resin Coulée de béton polymère dégazé Injection unit for degassed filled resin Injection de béton polymère dégazé 1 Upper mould and 2 Lower moulds 1 Poinçon et 2 Matrices
4 FLAT PANEL PRODUCTION LINES LIGNES DE PRODUCTION DE PANNEAUX SANDWICH VERSATILE WINDERS FOR CHOP HOOP AND HELICAL WINDING MACHINES POLYVALENTES D ENROULEMENT FILAMENTAIRE ORTHOGONAL ET HELICOIDAL VACUUM TABLES FOR FLAT PANEL PRODUCTION TABLES A VIDE POUR LA PRODUCTION DE PANNEAUX SANDWICH Chop hoop winding Projection simultanée et enroulement fils roving Helical winding Enroulement hélicoïdal 6 7 PRECISION ADHESIVE DISPENSING LINES LIGNES D ENCOLLAGE DE PIECES TECHNIQUES Production of pipes Production de tubes Mandrel construction on site Construction du mandrin sur place FIBERGLASS IMPREGNATORS MACHINES D IMPREGNATION DE COMPLEXES DE VERRE Mobile gantry / bridge crane impregnators Imprégnateurs de complexes de verre sur portique mobile Portable impregnators Imprégnateurs mobiles
5 CASTING/INJECTION UNITS MACHINES DE COULEE OU D INJECTION ANCILLARY EQUIPMENT PRODUITS PERIPHERIQUES High flow casting unit for resin Machine de coulée résine à haut débit Continuous material supply system Alimentation en continu machine Shuttle trolley for 200 L drums Chariot navette pour fûts de 200 L 8 Dispenser for polyester coating paste, solvent free flushing and high viscosity catalyst Distributeur d enduit polyester, rinçage sans solvant et catalyseur haute viscosité Casting/injection unit for polyurethane foam Machine de coulée/injection de mousse polyuréthane Catalyst flow sensor Contrôle de débit catalyseur 9 Mobile unit for safety catalyst filling Chariot de remplissage sécurisé du catalyseur Material consumption read out system part by part Contrôle matière première pièce par pièce Standard spray up cabin with styrene sensor Cabine standard de projection avec capteur de styrène Sealing unit (roadworks) Machine de dépose de joints (travaux routiers) Injection unit for RTV Silicone Machine d injection RTV Silicone Mixing station for resin and fillers in 200 L drums Poste de mélange résine et charges pour fûts de 200 L
6 THERMOFORMING MACHINES FOR LARGE PARTS TYPE MATRAFORM MACHINES DE THERMOFORMAGE DE GRANDES PIECES TYPE MATRAFORM STANDARD TRIMMING CONCEPT FOR SMALL TO MEDIUM SIZE INDUSTRIAL PARTS TYPE USIMAT CONCEPT D USINAGE STANDARD POUR PETITES ET MOYENNES PIECES INDUSTRIELLES TYPE USIMAT Soundproof cabin Cabine insonorisée Pneumatic spindle Broche pneumatique Tool rack Rack à outils 6 axes trimming robot Robot d usinage 6 axes Dust collector Dépoussiéreur Machine in working conditions Machine en ordre de marche th rotating axis 7 ème axe rotatif Part positioning system Indexage chariot support conformateur Dust extraction system Caisson d extraction 7 axes robot concept Concept robot 7 axes Sheet heating process Chauffe de la plaque Stop operators exposure to dust and eliminate the risk of accidents Stoppez l exposition des opérateurs aux poussières et les risques d accident Concentrate operations in one area Concentrez l ensemble de l usinage sur un poste Reduce trimming cycle times by 4 Réduisez les temps d usinage par 4 Obtain high precision and perfect process repetitiveness Obtenez une grande précision et une répétitivité parfaite Forming process Mise en forme de la plaque chauffée Electric drill in action Fraise électrique en action 7 axes robot in action Robot 7 axes en action Pneumatic drill in action Fraise pneumatique en action
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