ColdGuard Bi-PARTING DOOR INSTALLATION INSTRUCTIONS

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5 EHD TRACK LEVEL, (SET LEVEL ON PLASTIC HEADER. DO NOT PLACE LEVEL ON ALUMINUM TRACK.) TRACK IS FLUSH WITH TOP OF HEADER JUNCTION BOX IDLER PULLEY LOCATOR PINS LOCATOR PINS OPERATOR DOOR STOP JUNCTION BOX CHAIN DOOR STOP VERTICAL CASING VERTICAL CASING DOOR OPENING DISTANCE SHOULD BE EQUAL AT THE TOP AND BOTTOM OF OPENING FLOOR LINE STEP - 1. a) IF ORDERED, REMOVE THE COVER FROM THE TRACK. b) USING PROPER METHOD OF LIFTING THE TRACK HEADER, RAISE TRACK HEADER ABOVE THE CASINGS AND LOWER IT DOWN ON TO THE LOCATOR PINS. c) AT THIS POINT IT MAY BE NECESSARY TO ADJUST THE POSITION OF THE VERTICAL CASING SLIGHTLY TO ALIGN THE PINS. STEP - 2. a) USING A LEVEL, CHECK TO MAKE SURE HEADER IS LEVEL, STRAIGHT AND TRUE. LEVEL THE MOLDED PLASTIC HEADER, "NOT THE ALUMINUM TRACK"! TRACK HEADER & VERTICAL CASING ASSEMBLY -5- STEP - 3. a) DRILL A 3 8" HOLE THROUGH THE PRE-DILLLED HOLES IN THE HEADER, VERTICAL CASINGS, AND THROUGH THE WALL OR BOX. b) USING THE CARRIAGE BOLTS, NUTS, WASHERS, AND FENDER WASHERS SUPPLIED IN THE HARDWARE PARTS BOX, INSERT THE BOLTS & TIGHTEN. DO NOT CUT OFF BOLTS AT THIS TIME. c) CARRIAGE BOLT HEADS SHOULD BE INSTALLED ON DOOR SIDE OF WALL. NUTS AND WASHERS SHOULD BE USED ON OPPOSITE SIDE OF WALL FROM DOOR.

6 A IDLER PULLEY ROLLER/HANGER BRACKET W/ROLLER NOTE: DOOR IS CENTERED WHEN IT RESTS AGAINST THE OPPOSITE DOOR B ROLLER/HANGER BRACKET W/ROLLER OPERATOR JUNCTION BOX DOOR STOP JUNCTION BOX NOTE: DOOR STOP DOES NOT TOUCH DOOR ON ELECTRIC MODEL DISCONNECT ASSEMBLY DISCONNECT ASSEMBLY DOOR STOP MANUAL RELEASE CABLE DOOR HANDLE MANUAL RELEASE CABLE WITH INSIDE SAFETY RELEASE RELEASE HANDLE DOOR IS CENTERED IN THE OPENING WHEN BOTH SIDES ARE EQUAL EQ RELEASE HANDLE EQ DOOR HANDLE VERTICAL CASING B B VERTICAL CASING COLD GUARD FREEZER DOOR COLD GUARD FREEZER DOOR FLOOR ROLLER FLOOR GUIDE FLOOR LINE FLOOR GUIDE FLOOR LINE SECTION B-B B HEADER EHD TRACK ROLLER HANGER STUD DETAIL - A BELLEVILLE WASHER DOOR TOP WEAR RAIL CASINGS VERTICAL WEAR RAILS STEP - 1. a) SLIDE THE ROLLER/HANGER BRACKETS W/ROLLER (LOCATED IN HARDWARE PARTS BOX) ONTO THE RAIL FROM ONE END OF THE RAIL. b) POSITION THEM ON THE RAIL APPROXIMATELY THE SAME DISTANCE AS THE STUDS ON THE DOOR AND NEAR THE CENTER OF THE DOOR OPENING. STEP - 2. (SEE DETAIL - A) a) STAND ONE DOOR UPRIGHT, AND ENGAGE THE ROLLER/HANGER BRACKETS WITH THE STUDS ON THE DOOR. b) MAINTAIN THE SAME CONFIGURATION OF THE WASHERS. THE BELLEVILLE WASHER WILL BE UNDER THE FLAT OF THE BRACKET. c) REPEAT PROCESS FOR SECOND DOOR PANEL. d) ADJUST THE HEIGHT OF THE DOOR SO THAT THE SEAL IS JUST TOUCHING THE FLOOR.(SEAL IS ONLY ADJUSTABLE AT THE FRONT OF THE DOOR). DOOR & ROLLER/HANGER INSTALLATION -6- STEP - 3. (SEE DETAIL - A) a) SLIDE THE PANELS TO THE CLOSED POSITION. b) PUSH EACH DOOR "IN" TOWARDS THE WEAR RAILS ON THE VERTICAL CASINGS AND TOP HEADER WEAR RAIL SO THAT YOU HAVE A GOOD SEAL. LEAVE A 1 16" GAP BETWEEN DOOR AND RAILS. c) MAKE SURE BOTH DOORS ARE ALIGNED "IN AND OUT" TO EACH OTHER. d) TIGHTEN THE NUTS ON THE STUD.

7 DOOR PANEL REAR CASING 3/8" X 3" WEDGE ANCHORS FLOOR GUIDE USE STRAIGHT EDGE TO ALIGN GUIDE WITH OPENING 3/8" X 3" WEDGE ANCHORS USE STRAIGHT EDGE TO ALIGN GUIDE WITH OPENING FLOOR GUIDE RH LEAF SHOWN LH LEAF OPPOSITE FLOOR ROLLER INSTALLATION STEP - 1. (SEE DETAILS ABOVE) a) PLACE THE DOOR IN THE FULLY CLOSED POSITION. MAKE SURE THE DOOR IS PLUMB AND SEALS AS DESIRED. b) PLACE A STRAIGHT EDGE UNDER THE DOOR AND INSIDE THE OPENING AS SHOWN IN THE DETAILS ABOVE. SLIDE THE FLOOR GUIDE INSIDE THE GUIDE CHANNEL AT THE TRAILING EDGE OF THE PANEL UNTIL IT BUTTS AGAINST THE STRAIGHT EDGE. c) CENTER THE GUIDE IN THE CHANNEL SO THAT THERE IS SPACE BETWEEN THE GUIDE AND THE WALLS OF THE GUIDE CHANNEL. DO NOT PINCH THE DOOR BETWEEN THE FLOOR GUIDE AND THE WEAR GUIDE ON THE CASING. -7- d) DRILL FLOOR FOR 3/8" X 3" WEDGE ANCHORS. e) FASTEN GUIDE CHANNEL TO FLOOR AS SHOWN USING 3/8" X 3" WEDGE ANCHORS AND 3/8" FLAT WASHERS. f) CHECK TO MAKE SURE DOOR OPENS AND CLOSES WITHOUT BINDING. IF DOOR BINDS, LOOSEN NUT ON ANCHOR, ADJUST FLOOR GUIDE, AND RE-TIGHTEN NUT.

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9 UHMW CHAIN GUIDE UHMW CHAIN GUIDE FOR OPENINGS 10'-0" WIDE AND LARGER FOR OPENING WIDTHS 10'-0" AND LARGER, THE CHAIN MAY SAG AND DRAG IN THE BOTTOM OF THE TRACK. CHASE PROVIDES FOUR, TWO FOOT LONG UHMW CHAIN GUIDES FOR PLACEMENT IN THE TRACK AS REQUIRED WHEN THE OPENING IS 10'-0" WIDE OR WIDER. LOCATE THE UHMW CHAIN GUIDE IN THE TRACK WHERE THE CHAIN SAGS AND DRAGS IN THE TRACK. IT IS ALSO RECOMMENDED THAT UHMW CHAIN GUIDES BE LOCATED ON EITHER SIDE OF ANY TRACK SPLICES TO PREVENT THE CHAIN FROM DRAGGING ON THE BOLTS THAT SPLICE THE TWO PIECES OF TRACK TOGETHER. MOUNT THE UHMW CHAIN GUIDES TO THE ALUMINUM DOOR TRACK USING THE VELCRO APPLIED TO THE UHMW GUIDES. -9-

10 ELECTRIC DOORS ONLY! Warning: Power is still present inside the control box unless the main power disconnect switch is turned off. A lockable disconnect should be placed within arms reach of the electric operator. Avertissement: Le courant est toujours présent à l'intérieur du panneau de contrôle à moins que le commutateur principal soit à la position off. Une commutateur avec barrure devrait être installé près de l'opérateur. Caution: Freezer models come with one 115 VAC heated pull cord switch and one non-heated switch. The heated switch goes inside the freezer. In some cases it may be necessary to shield the pull cords case from blowers, and to insulated it from extreme conditions. The ability of the 15 watt heater strip to keep the switch from failing is limited and unknown. Due to factors beyond our control, heated switches are not warranted. Use all means possible to insulate and protect the switch from excessive cold or damp conditions. Attention: Les portes pour congélateurs viennent avec un commutateur à corde avec chauffage pour congélateur et un sans chauffage. Celui avec chauffage va dans le congélateur. Dans certain cas il peut être nécessaire de protéger le commutateur de la ventilation et de l'isolé des conditions extrêmes. La capacité du câble chauffant de 15 watts pour permettre au commutateur de fonctionné est limité et d'une durée inconnu. En raison de facteur hors de notre contrôle, le commutateur n'est pas garanti. Utiliser tous les moyens possible pour isolé et protéger le commutateur du froid excessif et de l'humidité. -10-

11 FIBERGLASS ENCLOSURE AIR TUBE AIR SWITCH HEATER WIRES FROM DOOR AND HEATED WINDOW (IF APPLICABLE) REVERSING EDGE WIRES #PLC+ & #10 (LOW VOLTAGE) L2 L2 GREEN (GROUND) WIRE L2 L2 G G 115 V AC L1 L1 L1 L1 115 V AC G G World's Leading Manufacturer Of Traffic Doors L2 L2 ELECTRICAL CONNECTIONS-DOOR JUNCTION BOX IMPORTANT: All electrical work must be performed by a licensed electrician. All electrical work must conform to the National Electric Code as well as any state or local requirements. IMPORTANT: Tous les travaux d'électricité doivent être faits par un électricien qualifié. Tous les travaux d'électricités doivent être faites aux normes du code du bâtiment et locale. Heater(s) must connect to branch circuit overcurrent device of 15 amps. L2 L2 115 V AC 115 V AC L1 L1 L1 L1 115 V AC CABLE FROM DOOR TO JUNCTION BOX ON TRACK HEADER -11-

12 (HEATER) 115V / 1Ø / 60 ELECTRICAL CONNECTIONS- HEADER/TRACK JUNCTION BOX IMPORTANT: All electrical work must be performed by a licensed electrician. All electrical work must conform to the National Electric Code as well as any state or local requirements. IMPORTANT: Tous les travaux d'électricité doivent être faits par un électricien qualifié. Tous les travaux d'électricités doivent être faites aux normes du code du bâtiment et locale. Heater(s) must connect to branch circuit overcurrent device of 15 amps. TO DOOR HEATERS 115V HEATER L1 L2 TO CONTROL PANEL REV. EDGE PLC+ 10 PLC+ 10 OPERATOR CONTROL PANEL PLC+ 10 PLC+ 10 REV. EDGE TO REVERSING EDGE ON DOOR PANEL G G 115V HEATER L1 L2 115 V MAIN POWER (CUSTOMER WIRING) 115V HEATER L1 L2 L1 L2 115V HEATER MAIN POWER SUPPLY REV. EDGE CONDUIT BY OTHERS REV. EDGE, PULL CORDS REV. EDGE DOOR -12-

13 ELECTRICAL CONNECTIONS- CONTROL PANEL & HEADER/TRACK JUNCTION BOX IMPORTANT: All electrical work must be performed by a licensed electrician. All electrical work must conform to the National Electric Code as well as any state or local requirements. IMPORTANT: Tous les travaux d'électricité doivent être faits par un électricien qualifié. Tous les travaux d'électricités doivent être faites aux normes du code du bâtiment et locale. Heater(s) must connect to branch circuit overcurrent device of 15 amps. 115V HEATER L1 L2 115V HEATER L1 L2 G G TO DOOR HEATERS 115 V MAIN POWER (CUSTOMER WIRING) RIGHT ANGLE CONNECTOR BY CHASE CONDUIT MOUNTED TO HEADER TO CONTROL PANEL REV. EDGE PLC+ 10 PLC V AC POWER FOR HEATERS (FREEZER DOORS ONLY) 115V HEATER L1 L2 L1 L2 115V HEATER PLC+ 10 PLC+ 10 REV. EDGE CONDUIT BY OTHERS REV. EDGE REV. EDGE TO REVERSING EDGE ON DOOR PANEL CONNECTORS FOR CUSTOMER WIRING BY OTHERS CONNECTOR BY CHASE TO DOOR -13-

14 HEADER EHD TRACK ROLLER HANGER TOP WEAR RAIL STUD TOP NUT WASHER SERRATED BELLEVILLE WASHER BOTTOM NUT SEAL (NOTE: TRIM AT THIS LOCATION AS NEEDED ) ADJUSTABLE SEAL EHD ROLLER/HANGER BRACKET DETAIL (SIDE VIEW) NOT TO SCALE VERTICAL CASING CLAMP STRIP SEAL FLOOR GUIDE BOTTOM GASKET TRAILING EDGE SIDE VIEW (BOTTOM OF DOOR) NOT TO SCALE -14-

15 After installation has been completed and tested for proper operation, install the supplied cap plugs, shown below, in all counterbored holes in the white casing members. Cut all carriage bolts flush with the nuts and install the supplied nut caps shown below. -15-

16 PLEASE READ BEFORE POWERING UP 1900 VSC OPERATOR! FAILURE TO FOLLOW THIS PROCEDURE WILL PREVENT PROPER SETUP OF THE OPERATOR AND ERRATIC BEHAVIOR DURING OPERATION! THE DOOR MUST BE ADJUSTED SO THAT THE BOTTOM GASKET DOES NOT DRAG THE FLOOR THROUGH THE ENTIRE TRAVEL OF THE DOOR! THE BOTTOM GASKET SHOULD ONLY TOUCH THE FLOOR DURING THE LAST TWO FEET OF TRAVEL BEFORE REACHING THE CLOSED POSITION. ColdGuard sliding doors are designed so that they travel on a slightly inclined track. As the door opens it rises and as it closes it lowers the gasket onto the floor. Therefore, the door must be adjusted so that the gasket just touches the floor in the closed position. If the gasket touches the floor through the entire travel of the door, the gasket will be too tight when the door is in the closed position. If the gasket is too tight, the operator will not be able to determine the proper closed position of the door during setup. -16-

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