PCI SCEMM PCI SCEMM Introduction
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- Edwina Stephanie Nash
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1 PCI SCEMM PCI SCEMM Introduction Copyright Process Conception Ingeniérie 0
2 Agenda PCI Introduction clé en main/turnkey Solution UGV/HMC Machines spéciales/s.p.m. Services Copyright Process Conception Ingeniérie 1
3 Chiffres clé / Key Figures Paris Lyon PCI SCEMM S.A. Location : SAINT ETIENNE - FRANCE CA/ Turn-over : 30 M Employees : 120 Saint-Etienne Copyright Process Conception Ingeniérie 2
4 Compétences / Field of Experience Machines : Conception, assemblage, mise au point Assembly, Setup, Start up Ligne d usinage clé en main Complete Machining Line Process : READY FOR PRODUCTION!! Conception gamme, temps de cycle, outils, prise de pièce, mise au point, cpk Time cycle, Fixture/ tools design, Machining Operation List. Setup, cpk Copyright Process Conception Ingeniérie 3
5 MACHINING TURNKEY SOLUTIONS : MACHINES - PROCESS MECHANIZATION Cible : optimiser le coût total de possession (TCO) Target : to optimize Customer s TCO (Total Cost of Ownership) Process d usinage et flux de production Manufacturing Process and flow definition Conception et assemblage chez PCI des machines et process Design and assembly in our plant: Machine and Machining Process Conception flux pièce et mécanisation : robots, portiques, convoyeurs Loading and flow parts management : Gantry or Robot loading, conveying Intégration des autres process (ébavurage, lavage, assemblage, étanchéité.. Other Process Integration: Deburing, Washing, Assembling, Leak Test, 3D Measuring Machine and devices etc. Copyright Process Conception Ingeniérie 4
6 Pièces clients / End Customer Parts GMP/ Power Train Liaisons au sol / Chassis Parts 500 Pièces diverses Various Parts: Steering Column, Accessories, Supports 800 x 650 x 670 mm 650 x 650 x 650 mm Volume pièces client End Customer Parts Copyright Process Conception Ingeniérie 5
7 Références centres d usinage /Machining centers references Copyright Process Conception Ingeniérie 6
8 Centres d usinage grande vitesse / High Speed Machining Centers Copyright Process Conception Ingeniérie 7
9 PSA EB CYLINDER HEAD (2X p/year) ARROSAGE/ WET MACHINING : (2x) 33 METEOR GL + GANTRY LOADING Copyright Process Conception Ingeniérie 8
10 PSA DW10F CYLINDER HEAD p/y 15 METEOR GL + portiques 15 METEOR GL + GANTRY loading Usinage MQL (vert) MQL (green) Usinage arrosage WET Machining (blue) Copyright Process Conception Ingeniérie 9
11 FP ALU Boîte de vitesse ZF/ ZF Gearbox p/y 2x6 METEOR GL chargés portique / 2x6 METEOR GL Gantry loading OP 30 5 axis OP 20 4 axis OP10 4 axis Copyright Process Conception Ingeniérie 10
12 PSA EP - DV EB ENGINE BLOCK 5x p/year 18 METEOR ML palettisés, chargement robot/ 18 PALETTIZED METEOR GL Robots loading, MQL machining Copyright Process Conception Ingeniérie
13 Copyright Process Conception Ingeniérie 12
14 METEOR GL RANGE Modulaire /Modular design Horizontal A axis / A+B Chargement à plat /Flat loading Evacuation copeaux gravitaire Gravity swarf removing Moteurs linéaires X et Y Linear motors on X + Y Axis Hautes dynamiques High speed X, Y, Z Axis 90/90/80 m/min 7/10/15 m/s² Broche haute dynamique PCI High Speed Spindle PCI RPM 50 KW CN standards / CNC Brand FANUC 31i SIEMENS 840 D SL Bâti principal + axes A/A+B Machine Bed frame + A Axis Changeur disquetool changer Capotage Overall casing 3 axes Pôle fluide Fluid system Armoire électrique Electrical cabinet Copyright Process Conception Ingeniérie 13
15 4 Axis METEOR GL Facilement transformable en 5 axes Easy 5 axis configuration Moteur couples / 4th and 5th Axis driven by Torque Motors Connections fluide permanentes / Permanent hydraulic connexion Faible consommation énergétique / Energy low consumption Compatible arrosage et MQL / MQL or Dry Machining Copyright Process Conception Ingeniérie 14
16 METEOR GL (GANTRY loading type) Standard equipments 3 axis Strokes Axis X,Y,Z(mm) 630/630/630 Feed rates (max) Axis X,Y,Z(m/min) 90/90/80 Accelerations (max) Axis X,Y,Z(m/s²) 7/10/15 Horizontal spindle Tool holder DIN HSK 63 A Electrospindle Speed n(max) ( rpm) (20000) Maximum Power S1/S6(kW) 17,5/30 30/50 (46) Maximum Torque S1/S6(Nm) 48/80 21/35 (65) Numerical command SIEMENS 840 D SL/FANUC 3l i Tool storage Tool changer Rotary axis Automatic gauge system High speed Tool Disk Number of tools standard/optional Maximum tool length (mm) Maximum tool diameter (mm) Maximum tool weight (kg) Direct pick up system Chip to chip tool changing time (s) 10000T/mn Continus axis (A axis) Powered by Torque Motor Positions (number) Maximum Speed (RPM) Nominal Torque (Nm) Braking Torque (Nm) 6 Continus hydraulic connexion by rotary union High precision and no warm cycle with automatic compensation system ( Patented by PCI) 21/ Weight kg Footprint 10 m² Optional Equipments Mist treatment Tool breakage system Five axis Coolant system MQL With Coolant : Filtermist 1250 m3/h With MQL : LTA 1250 m3/h Power monitoring (DIGITALWAY) or Laser Torque motor B axis on A Axis Dimater 400 mm or 500 mm Special pump Chip conveyor and paper filter 50µm Coolant tank 2000 liters with temperature conditionning Chip conveyor One channel LUBRIX system or Two channels BIELOMATIK system Copyright Process Conception Ingeniérie 15
17 METEOR GL XL (GANTRY loading type) Standard equipments 3 axis Strokes Axis X,Y,Z(mm) 800/630/680 Feed rates (max) Axis X,Y,Z(m/min) 70/70/70 Accelerations (max) Axis X,Y,Z(m/s²) 5/8/12 Horizontal spindle Numerical command Tool storage Tool changer Rotary axis Palettizer Automatic gauge system Tool holder DIN Electrospindle Speed n(max) ( rpm) Maximum Power S1/S6(kW) Maximum Torque S1/S6(Nm) SIEMENS 840 D SL/FANUC 3l i High speed Tool Disk Number of tools standard/optional Maximum tool length (mm) Maximum tool diameter (mm) Maximum tool weight (kg) Direct pick up system Chip to chip tool changing time (s) 10000T/mn Continus axis (A axis) (mm) Powered by Torque Motor Positions (number) Maximum Speed (RPM) Nominal Torque (Nm) Braking Torque (Nm) 6 Continus hydraulic connexion by rotary union 2 positions continuous electric and hydraulic connections High precision and no warm cycle with automatic compensation system ( Patented by PCI) HSK 100 A (HSK 63A) /45 120/ Weight kg Footprint 12 m² Optional Equipments Mist treatment Tool breakage system Five axis Coolant system MQL With Coolant : Filtermist 1250 m3/h With MQL : LTA 1250 m3/h Power monitoring (DIGITALWAY) or Laser Torque motor B axis on A Axis Diameter 500 mm Special pump Chip conveyor and paper filter 50µm Coolant tank 2000 liters with temperature conditionning Chip conveyor One channel LUBRIX system or Two channels BIELOMATIK system Copyright Process Conception Ingeniérie 16
18 METEOR GL (PALETTIZED type) Standard equipments 3 axis Strokes Axis X,Y,Z(mm) 630/630/630 Feed rates (max) Axis X,Y,Z(m/min) 90/90/80 Accelerations (max) Axis X,Y,Z(m/s²) 7/10/15 Horizontal spindle Tool holder DIN HSK 63 A Numerical command Tool storage Tool changer Rotary axis Palettizer Automatic gauge system Electrospindle Speed n(max) ( rpm) Maximum Power S1/S6(kW) Maximum Torque S1/S6(Nm) SIEMENS 840 D SL/FANUC 3l i High speed Tool Disk Number of tools standard/optional Maximum tool length (mm) Maximum tool diameter (mm) Maximum tool weight (kg) Direct pick up system Chip to chip tool changing time (s) 10000T/mn Continus axis (A axis) (mm) Powered by Torque Motor Positions (number) Maximum Speed (RPM) Nominal Torque (Nm) Braking Torque (Nm) 6 Continus hydraulic connexion by rotary union 2 positions continuous electric and hydraulic connections High precision and no warm cycle with automatic compensation system ( Patented by PCI) (20000) 17,5/30 (46) 21/35 (65) 21/ Weight kg Footprint 12 m² Optional Equipments Mist treatment Tool breakage system Five axis Coolant system MQL With Coolant : Filtermist 1250 m3/h With MQL : LTA 1250 m3/h Power monitoring (DIGITALWAY) or Laser Torque motor B axis on A Axis Dimater 400 mm or 500 mm Special pump Chip conveyor and paper filter 50µm Coolant tank 2000 liters with temperature conditionning Chip conveyor One channel LUBRIX system or Two channels BIELOMATIK system Copyright Process Conception Ingeniérie 17
19 Copyright Process Conception Ingeniérie 18
20 References Special Purpose Machines Workpart Cylinder block DW Customer Location End Customer FM DOUVRIN Cylinder block DV4 TREMERY Cylinder block TU Xiangyang (CN) Cylinder block DV6 Chassis parts (knuckle, triangles) Chassis parts (knuckle, triangles) Chassis parts (knuckle, triangles) TREMERY MULHOUSE VALENCIENNE CAEN Copyright Process Conception Ingeniérie 19
21 LINEAR TRANSFERT LINES Copyright Process Conception Ingeniérie 20
22 Transferts rotatifs / Rotary Transfer line p/y p/year Copyright Process Conception Ingeniérie 21
23 Copyright Process Conception Ingeniérie 22
24 Maîtrise du process / MASTERY OF MACHINING PROCESS Conception process / Design of the Machining Process Montage prise de pièce / Work piece fixtures studies Etudes outils de coupe / Definition of the cutting tools Simulation trajectoire par NC SIMUL Simulation of cutting process on NC SIMUL Software Mise au point process Adjustment and Set up of the Machine ZEISS 3D Machines Copyright Process Conception Ingeniérie 23
25 Service après vente/ After Sales Services Equipe hautement qualifiée / High experienced dedicated team Télémaintenance / Remote maintenance Assistance mondiale groupe TONGTAI / Worlwide assistance of Tongtai Group Stock de consignation / Dedicated stock of spare parts at PCI SCEMM or on site Expertise Support technique / Technical Support Outillages de maintenance / Dedicated tools for maintenance Copyright Process Conception Ingeniérie 24
26 Rénovations / Retrofitting and/or retooling Rétrofit et rénovation de machines existantes Retrofit, Renovation and Modification of existing Machines tools Implantation de nouveaux process Implementation of new parts machining, new process on existing machines Copyright Process Conception Ingeniérie 25
27 SPINDLE DESIGN,MANUFACTURING,REPAIR CONCEPTION/ FABRICATION / REPARATION ELECTROBROCHES REPAIR ALL BRANDS SPINDLES MANUFACTURING PCI SPINDLES Copyright Process Conception Ingeniérie 26
28 INTERNATIONAL REFERENCES CNC machines MONTUPET IRLAND MONTUPET BULGARIA MONTUPET / JAYA IND (INDIA) Special machines PSA/DPCA Xiangyang (China) Transfert machines PSA/DPCA Xiangyang (China) Honing machines IVECO Italy Honing machines Copyright Process Conception Ingeniérie 27
29 Copyright Process Conception Ingeniérie 28
30 Copyright Process Conception Ingeniérie 29
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