High-Performance Custom Tubing Solutions

Transcription

1 Engineered Tube Bends High-Performance Custom Tubing Solutions Carbon Steel, Aluminized Carbon, Aluminum, Stainless Steel

2 QUALITY PARTS THAT FIT...WHEN YOU NEED THEM. H-P Products (H-P) has specialized in providing tubular fabrication solutions since Our extensive systems and procedures, certified to ISO 9001:2008 standards, assure our customers receive quality products compliant to their individual requirements. With over 300,000 square feet of manufacturing facilities, H-P provides tubular solutions to customers throughout North America for many of today s most technically challenging applications. The primary focus for H-P is the manufacture of multi-bend, 3-D multiplane fabrications with custom end forming operations. Producing multiple configurations in small and medium quantity production runs is one of our specialties. H-P s core competency is our bending technology, where capabilities range from 5/8 OD through 6 OD tubing utilizing CNC Rotary Draw bending, and through 10 OD using NC Rotary Draw bending. Additional capabilities include welding, machining, end forming, prototyping and reverse engineering. Industries served include Military Vehicles, Emergency Vehicles, Tanker Trucks, Construction Equipment, RVs, Agricultural Equipment, Waste Management Equipment, Railroad, Work Boat, HVAC Components, Exhaust Aftermarket and more. H-P has the resources to assist you in introducing new products to market quickly and successfully. These include an in-house tooling and fixture shop and state-of-the-art metrology lab for supplying testing and measurement data. H-P continues to invest in new machinery, tooling and facilities to meet changing customer needs. Through research and development, H-P initiates new processes and techniques to enhance product quality, minimize costs and reduce lead times.

3 AT H-P PRODUCTS, OUR SOLUTIONS BEGIN WITH YOUR NEEDS... OUR TEAM APPROACH to customer service is designed to integrate our engineering, scheduling and quality systems with those of our customers and to have the appropriate person-to-person relationships in place. From first contact, to design, through delivery, our team studies your requirements and strives to work as your partner. Emergency Vehicles Our product engineers are ready to work with your engineers, providing input to help design the lowest cost tubular solution to meet your particular needs. We provide just-in-time deliveries and kitting programs. And if you require PPAP approvals, our quality engineers stand ready to provide the detailed analysis needed to meet your requested submission levels. Military Vehicles Construction Equipment Tanker Trucks

4 TUBE BENDING H-P is nationally recognized as a leader in bending technology. The selection of tooling and machinery at H-P is incomparable in the industry and offers over 1600 combinations of tube and pipe OD, wall thickness and bend radius. Whether you require a simple 90 degree bend or a complex multi-bend, multi-plane assembly, we have the process and capabilities to meet your needs. CNC Rotary Draw Bending From 5/8 OD through 6 OD round tube multi-plane, multi-bend assemblies. NC Rotary Draw Bending From 1/2 OD through 10 OD round, square and rectangular tubing From 3/4 through 8 round pipe Special shaped tubing LASER CUTTING The 4000W, 6-axis CNC laser can cut various shapes in numerous materials including: sheet, plate, tubing, structural steel, stamped parts and bent parts. CNC laser technology allows H-P to create your custom tubular solutions with greater precision and consistency, while reducing lead times. The laser can handle the following materials: Aluminum: 3/8 maximum thickness Stainless: 1/2 maximum thickness Carbon: 7/8 maximum thickness Plate/Sheet: 5 x 10 maximum Tubing: up to 11 OD

5 WELDING H-P employs the most up-to-date and efficient welding technologies in order to supply you with the most cost-effective solutions. In addition, our welders undergo rigorous training to ensure the highest quality welds with consistent craftsmanship. H-P welding procedures are certified to standards of the American Welding Association (AWS) and the American Society of Mechanical Engineers (ASME). Our processes include: MIG Welding TIG Welding Brazing Robotic MIG Welding Spot Welding END FORMING H-P has the capability to produce the end form configurations you require. You can access the wide assortment of existing tools that provide industry-standard end forms, or request special end forming. H-P s in-house team of designers and toolmakers will help to develop the exact end form you require. Flaring Marmon Ends Typical End Forms that we provide include: Swaging, Flaring, Beading, Expanding, Facing, Sizing, Marmon Ends, Dimpling, Punching, Coping, Threading and Victaulic Grooving. Victaulic Grooving PROTOTYPING Save time with H-P s prototyping capabilities for when you want to ensure a part will work in your application. You can have a prototype of your part built to make sure it will meet your requirements before going through the formal part creation and approval process. REVERSE ENGINEERING For the times when you have a physical part you need, but do not have the drawings or specifications for the part, H-P offers Reverse Engineering. H-P can create the drawings and specifications to duplicate the production of the existing part.

6 Chrome Plating Powder Coating SPECIAL SERVICES In addition to our manufacturing processes, H-P also offers numerous special services through both in-house resources and a network of certified suppliers. Metal Treating A wide variety of services including: Annealing, Hardening, Stress Relieving, Passivating and Electro-Polishing is provided through a regional network of metal treating partners. Powder Coating, E-Coating and Painting From long run items to unique projects, H-P can meet the coating spec that you require. Chrome Plating and Galvanizing These are just two of the electroplating services H-P offers. Heat Wrap Heat Wrap H-P Quality Lab H-P offers both Alum-a-Fiber Blanket and Applied Wrap Insulation that can withstand temperatures up to 2300 F. Alum-a-Fiber blankets are custom tailored for each application. Applied wrap insulation can be utilized on any shaped and sized tubing and can be further insulated with durable flex sleeves that protect from puncture. Additional heat wrap technologies are available upon request. SUPPORT SERVICES H-P is committed to the highest levels of customer service and conformance to quality expectations. Product Planning H-P s commitment to quality starts with the Advanced Product Quality Planning (APQP) process. APQP is a system designed to manage concept development, prototype and production of your product. The system ensures every step in the product planning process is completed to your expectations. H-P s APQP system is both flexible enough to allow rapid prototyping, yet detailed enough to deliver PPAP s, FMEA s and Process Control Plans when required.

7 Purchasing H-P works with suppliers to improve quality and responsiveness, while maintaining the lowest possible costs. H-P s approach includes: Long-term, well-established supplier relationships A vendor certification program based upon repetitive product receipts without performance issues Large volume, mill direct shipments of stock materials Specialized supplier managers, resulting in superior commodity knowledge and cost effectiveness Our own in-house material specifications that meet or exceed industry standards Stock Inventories A large selection of standard stock tubing is available ranging from 1 OD through 10 OD. Material not in stock can normally be supplied within days through our network of local distributors. Tooling and Machine Shop With the latest technology in machining and a staff of expert tool designers, H-P s in-house machine shop stands ready to develop the tools and fixtures needed to produce products to your exacting specifications.

8 Want to know how to specify the right bent tube? Visit our website and download our FREE e-book on tube bending Fax: W. Gorgas Street Louisville, OH /14