AAF Manufacturing Services. Leading the way in engineering excellence

Transcription

1 AAF Manufacturing Services Leading the way in engineering excellence

2 Contents Introduction Parts Manufacture Weld Assembly Surface Protection Mechanical & Electrical Final Assembly service agreements

3 Introduction AAF Manufacturing Services are specialists in plate fabrication work and have a reputation for providing technical expertise and a broad range of manufacturing services. AAF is a global leader in gas turbine air filtration and acoustic systems operating in the oil and gas power generation industries. From this business we have established the Manufacturing Services Group as a supplier, not only to our core field, but also within the general fabrication industry. We have a wealth of experience in providing high quality systems to the most demanding customers where design, quality and cleanliness are of paramount importance; It is from this sound base we offer our general manufacturing services backed up by the financial strength and engineering capability of a parent company who is a global leader in its field. BSI ISO 9001 Quality assurance BS EN ISO Environmental Management System BS OHSAS Occupational Health & Safety Management System Bespoke quotations Production detailing and CNC programming Pressure Vessel Manufacture to both PED and ASME Pressure Vessel Standards (ASME U Stamp) Ferrous and non-ferrous plate work and welding Aluminium work and welding Laser high quality, intricate cutting and profiling of various materials Shearing, punch and press work Ferrous and non-ferrous blasting facility Ferrous, non-ferrous and aluminium airless paint spraying Mechanical and electrical installations Site Supervision Site Installation Inspection Services Control from initiation through to dispatch From our base in Cramlington, Northumberland we are ideally placed for shipment via road, air or sea via Port of Blyth. We aim to meet customers demands nationwide, with our world class facilities we can deliver virtually any manufacturing service our customers require. 7,265 m 2 covered facility 12 off overhead gantry cranes, 5T to 12T capacity covering the full covered area. 1,860 m 2 parts manufacturing area 2,700 m 2 plate fabrication area 105 m 2 blasting chamber 2 off 450 m 2 painting areas 1,700 m 2 final assembly area Our well-equipped parts manufacturing area combined with our highly skilled workforce and an experienced technical team enable us to offer a comprehensive service for projects of any size. AAF Manufacturing Services

4 Parts Manufacture AAF have continued to be at the forefront of fabrication of steel profiles and plate work ensuring we meet our customer needs for quality and cost effectiveness. With ever changing materials and processes the need for investment in plant and equipment is essential. Some of our most recent investments include: State of the art Bystronic Laser cutting machine State of the art Bystronic 5 meter 320 tonne press break State of the art Plate bending rolls Bystronic Laser Cutting Accurate to fractions of a millimetre, our Bystronic laser allows us to efficiently and accurately profile intricate, components with minimum heat transfer and distortion in a range of materials and thicknesses. Common materials include aluminium, carbon steels (low and high tensile), austenitic and ferritic stainless steels. Bystronic Press Break Complementing our Bystronic laser, is the Bystronic press break which shares CNC programmes, ensuring high precision bend quality and improved efficiency. Plate Bending Rolls Utilising CNC controlled rolls, we are capable of accurately and efficiently rolling carbon steel widths of 2.5m 12.0mm thick and stainless steel widths of 2.5m 8.0mm thick. We can also roll narrower plate widths up to a maximum of 16mm thick. General Capability Laser cutting part blanks of 2,000mm x 4,000mm Laser cutting part thicknesses from 0.5mm to 20mm Cutting materials of greater thickness is performed at a local water cutting contractor Breaking parts up to 5,000mm wide. Breaking parts from 1mm to 20mm thick. Roll forming parts up to 2,550mm wide. Roll forming thicknesses from 1mm to 16mm. Rolling & breaking of greater thicknesses is performed at a local contractor Iron working equipment for processing of profiles, steelwork and sections.

5 a history tobe proud of AAF Manufacturing Services

6 in strength depth service agreements

7 Weld Assembly Experience gained from over 45 years operating within the highly demanding gas turbine industry ensures our fabrication, welding and cleanliness are of the highest of standards. Our capabilities here in Cramlington can be applied to a wide range of general fabrication services such as, structural steel, architectural projects, duct systems, acoustic cabinets, specialist control rooms, electrical cabinets, pressure vessels, service agreements and any build to print customer requirements. High quality fabrication by highly skilled tradesmen Apprentice training programme (sustainable skill set) State of the art Migatronic welding equipment Multiple overhead gantry cranes cover the entire shop floor General Capabilities Fabrications of up to 20 tonne (larger can be handled subject to build design) Fabrications of 12m x 4.5m x 6m (LxWxH) Fabrication material thicknesses from 1mm to 40mm Aluminium fabrications Austenitic and ferritic stainless steel fabrications Pressure vessel manufacture to both PED and ASME Pressure Vessel Standard (ASME U Stamp) Coded MIG / MAG semi-automatic welding Coded pulse welding Coded TIG welding Non destructive testing (NDT) Fabrication, welding and cleanliness inspection services Flexible service ensures equipment performs to its full capability. Apprentice Training Programme Every year AAF invest in our craft apprenticeship programme. The main trades within the facility include fabricators, welders, blasters, painters, mechanical and electrical fitters. This wide trade bases provides AAF with a sustainable source of highly skilled workers, ensuring the company's future; Keeping up to date with modern methods and skill. Migatronic Welding Equipment All our coded welders have a wide range of qualifications in MIG, MAG, TIG and Pulse. Our Migatronic welding technology produces quality welding, with reduced distortion and spatter, normally associated with the MIG / MAG process. This equipment also provides the welder with the use of single and double pulse welding technology for low heat and almost distortion free welding, ideal when welding materials such as aluminium. AAF Manufacturing Services

8 Surface Protection Our core business of supplying equipment to demanding industries in the harshest of environments in the world means we can assure you of correct application and finish every time. We pride ourselves on our ability to satisfy any customer need regarding wet paint application. We can also offer paint systems for aluminium substrates. Over 45 years experience provides a wealth of knowledge in paint process and coatings. We also offer this service independently to our fabrication services. 15m x 7m x 7m blast chamber Two 30m x 15m paint shops Multiple overhead gantry cranes cover the entire painting process General Capabilities Work pieces of 12m x 4.5m x 6m (LxWxH) Substrate surface profile control Dry film thickness control Any wet application paint system Air-less and air-assisted manual application Paint inspection services Stainless steel chemical cleaning, pickling and passivation services A broad range of surface protection is available.

9 AAF Manufacturing Services

10 service agreements

11 Mechanical & Electrical Final Assembly Our team of highly skilled mechanical and electrical fitters can provide you with the complete service required for your projects. This enables our customers to take advantage of our full manufacturing process from engineering through to completed equipment. We can also offer the full back up of a site installation team if required. AAF can offer full services for the construction of mobile control cabins, these units can be bespoke for your needs and come fully equipped with power and controls to your specifications. Transported to site and ready to plug in for operation. General Capabilities Mechanical assembly works Electrical assembly works Mechanical & electrical inspection services On and offshore mechanical site services Electrical site services Site survey Within the AAF Group we can also offer turnkey packages Project management Turnkey packages, installation and maintenance of plant. Condition monitoring Failure modes analysis In situ or if required repair at our factory Gas Turbine efficiency reporting Installation and commissioning Acoustic survey and plant management Providing you with the complete service required for your projects. AAF Manufacturing Services

12 Quality, Expertise and Innovation Manufacturing Services: AAF Ltd Bassington Lane, Cramlington, Northumberland NE23 8AF, UK Tel: Fax: Sales Offices: EUROPE & NORTH AFRICA AAF Ltd Bassington Lane, Cramlington, Northumberland NE23 8AF, UK Tel: Fax: AAF-S.A. Urartea, 11 Polig. Ali Gobeo Vitoria, Spain Tel: Fax: AAF-SA Rue William Dian, B. P Gasny France Tel: Fax: AAF S.r.l. Via Mattei 11/ Mozzate CO Italy Tel: Fax: MIDDLE EAST & ASIA AAF International FZE, FZS1BC01-FZS1BC04 Free Zone South Dubai, PO Box , Jebel Ali, Dubai, UAE. Tel: Fax: AAF (Wuhan) Co. Ltd 268 CheCheng Road Wuhan Economic & Technological Development Zone Wuhan, Hubei Province P.R. China Tel: Fax: NORTH & SOUTH AMERICA AAF International Building 9920 Corporate Campus Drive, Suite 2200 Louisville, KY USA Tel: Toll Free: 888 AF 3596 Fax: AAF, S. de R.L. de C.V. Primero de Mayo 85, San Andrés Atenco Tlalnepantla, Edo. de Mex, Mexico Tel: Fax: AAF Power & Industrial 2012 The information in this document is the property of AAF Ltd and may not be copied or communicated to a third party, or used for any purpose other than that for which it is supplied, without the express written consent of AAF Ltd. While this information is given in good faith, based on the latest information available to AAF Ltd, no warranty or representation is given concerning such information, which must not be taken as establishing any contractual or other commitment binding upon AAF Ltd or any of its subsidiary or associated companies.