4-Speed Transmission

Transcription

1 4-Speed Transmission With replica early kick arm with chrome kick cover and arm Speed Transmissions include Replica TM Cast Case, internal parts, kicker cover and components, clutch rod, throwout bearing, natural finish ratchet top with chrome dust cover, arm, mount studs, clutch hub nut, seal and key, fully assembled for Big Twins. All are 3.00 ratio FL style models feature original style case VT No with early style main drive gear and 44 rollers and 2:1 ratio speedo drive gear for kick start only. VT No and for feature chrome kick cover and chrome offset kicker arm and feature original style aluminum kick cover and early 1-piece black kick arm for kick start only fits electric start primary cover VT No. Year Type Ratchet Ratchet Ratchet Joc key Jockey Motor Shop Assembles 10 Transmissions Per Batch Over 3000 in service since

2 4-Speed Replica Transmission Ratchet Top Style Pictured FXST, FXWG 4 Speed Transmission Assembly includes all internal parts assembled in a replica case, chrome kicker cover and components, rotary top, mount studs and clutch hub nut. Fully assembled unit will accept belt or chain final rear drive and features later mainshaft to accept clutch hub and components. Fits FXB models by substitution of rotary shift linkage. VT No Left Side View Installed Speed Transmissions include Replica TM Cast Case internal parts, chrome kicker cover and components, clutch rod, throwout bearing, natural finish ratchet top with chrome dust cover, arm, mount studs, clutch hub nut, seal and key, fully assembled for Big Twins models feature case with mount lugs to accept aluminum inner primary covers. Speedo drive gear supplied is 1:1 ratio. Torrington needle bearings used throughout. VT No. s , will accept belt or chain final rear drive which accepts electric start. Note: The shift pattern will be reversed when installed in midshift models as it has the FL type r atchet top to be used with forward controls. VT No. Ratio Year FLH FX * FL with Rotary Top * FX with Rotary Top *Note: Available with type with Rotar y Top. CLASSIC Speed Conversion S&S 5-Speed Transmission Case for 4-Speed Big Twins. The 4-5 Speed case is designed for 4-Speed Big Twin frames and includes shift lever adjustment screw, shifter shaft guide, all studs and dowel pins required for assembly. Requires shorter countershaft for assembly and countershaft needle bearing for assembly. VT No. Item Case Assembly Shorter Countershaft Countershaft Needle Bearing FX Starter/Battery Box Bracket FL Starter/Battery Box Bracket FX Shifter Linkage Kit FL Shifter Linkage Kit 5-Speed Transmission as pictured, direct bolt in replacement on , for the 4-speed unit. Completely assembled using replica gears, shafts and transmission case. All internal parts interchange with stock 5-speed components. Available with late clutch release mechanism. Use FXR 5-speed transmission sprocket with offset so teeth are closer to tr ans case. Inner primary must be clearanced for final fitting. Available with late clutch release mechanism for 1987-up type cable. VT No

3 Transmission Case E79 Big Twin 4 Speed Transmission Case and Ratchet Top Set. Both parts are in a natural alloy finish. Case accepts Torrington 4th gear bearing VT No FLH style ratchet top gives 1 down, 3 up shift patter n and is assembled with all internal parts, including chrome dust cover and arm. VT No Big Twin Transmission Case replaces Includes main drive case race and countershaft bushings installed. Order studs separately. Case will accept reverse gear idler shaft. VT No. Item Case Kick Cover Studs Mount Studs Speed Transmission Cases. VT No. OEM # Years Brand Ratchet Type A 1965-E78 STD A 1965-E78 V-Twin L1977-E79 STD L1977-E79 V-Twin Rotary Type V-Twin STD V-Twin A ST FXS STD 1. Uses the Torrington style 4th gear bearing VT and accepts reverse gear idler shaft. 2. Can also be used on models belt or chain dr ive with Torrington style 4th gear bearing VT No and bearing retainer and housing for kicker side. Big Twin Transmission Mount Kit include bolts and washers necessary for installation. VT No. Year Finish Chrome Cadmium Parkerized Acorn Biter Washer for Above Chrome Zinc Chrome Zinc Big Twin 4-Speed Transmission Case and Ratchet Top Set. Both parts are in natural alloy finish. Case includes main drive race and countershaft bushings installed. Ratchet top with FLH style patter n is assembled with all internal parts including chrome dust cover and arm. Screws included. VT No Hardware Kit fits Big Twin 4- Speed case. VT No Trans Mount Case Studs are heat treated as or iginal for 4-Speeds. Available in set of 4. VT No. OEM Type Year Brand Stock Replica Stock As Above Colony Oversize Replica Oversize As Above Colony Stock Replica Stock As Above Colony * Aligning Replica *Note: Use for rigidity when 4-speed belt drive is used

4 Trans Mount Plate Replica Big Twin Trans Plate Kit includes adjuster strap and all hardware necessary for installation Steel Transmission Mount Plates. VT No. OEM Fits Finish Chrome Blac k & 80 BT Chrome Rigid/S Arm 4-Speed As Above Black A Speed Chrome A As Above Black Custom Fits Rigid mount Zinc 5-Speed Transmission in 4-Speed, Paughco Frame Custom Fits 4-Speed Trans Chrome in 5-Speed, Paughco Frame VT No. Finish Year Chrome Parkerized Chrome Black Big Twin Adjusting Strap Kit includes strap, adjusting screw and mount bolts. VT No. Finish Parkerized Chrome B A Installed CLASSIC Adjustable Transmission Plate for Big Twin 4-Speed features built in adjuster screws for positive and even adjustment. VT No. Finish Chrome Black Billet Offset Transmission Plates for 4-Speed. VT No. Offset / /4 Rigid Frame Transmission Plate Spacer will raise trans position on frames. VT No Transmission Bolt Lock Tab replaces will lock the front 2 bolts secur ing the transmission plate to frame on Big Twin. VT No (A) Transmission Adjuster Kit includes 3 pieces as shown allowing the late model transmission case to be secured & adjusted. Strap & adjuster bolt available separately, for use on model Big Twin. VT No. OEM Item Finish Kit Adjusting Set, 3 piece Chrome Strap Chrome Strap Black Phosphorized Adjuster Chrome Adjuster Chrome As Above Parkerized As Above Cadmium (B) Even Pull Kit allows a more positive even trans adjustment. For use on late style trans assembly in a rigid frame. VT No

5 490 4-Speed BT Transmission Gears & Shafts Refer to opposite page for photo regarding this listing. Gear #of Teeth Ratio Model Year VT No. Motor Shop Jims Andrews OEM Note # Mainshaft Gears 1st & 2nd 15 x 20 Stock UL/FL A 1st & 2nd 15 x 20 Stock FL/FLH A 1st & 2nd 17 x 20 Stock FX/FXE A 1st & 2nd 17 x 25 Stock FX/FXE A 3rd 24 Stock UL/FL B 3rd 24 Stock FL/FX B 3rd 24 Stock FL/FX C 3rd :1 FL/FX B 4th 26 Stock FL/FX B D 4th 26 Stock FL/FX D 3-4 Shift Clutch FL/FX E 3-4 Shift Fork FL/FX F Countershaft Gears 1st 26 Stock UL/FL G 1st 24 Stock FX/FXE G 2nd 21 Stock FL/FX H 2nd 24 Stock FXWG H 3rd & 4th 15 x 17 Stock FL/FX I 3rd & 4th 15 x 17 Stock FL/FX I 1-2 Shift Clutch FL/FX J 1-2 Shift Fork FL/FX K Speedo Drive FL/FLH 1937-E L Speedo Drive FL/FLH L L Speedo Drive FL/FLH L Counter/Mainshafts Mainshaft FL/FLH M Mainshaft FL/FLH M Mainshaft FL/FX M Mainshaft FL/FX L80-E M Mainshaft FL/FX M Countershaft FL/FX N Countershaft FL/FX N Countershaft FL/FX N Gear Sets 1st 17 x :1 FL/FX A,G 1st 16 x :1 FL/FX A,G 1st 15 x :1 FL/FX A B 1st 15 x :1 FL/FX , 10 A,G 1st 15 x :1 FL/FX A,G 1st &2nd st & nd FL/FX A,G 3rd 1.35:1 FL/FX B, I 3rd 1.35:1 FL/FX B, I Complete Gear Sets include A, B, C, D, E, F, G, H, I, J st, rd FL/FX st, rd FL/FX st, rd FL/FX , st, rd FL/FX , st, rd FL/FX st, rd FL/FX st, rd FL/FX st, rd FL/FX Notes: Cluster has no rear counterbore and requires shor t length early third gear. 2. V-Twin gear has bronze bushing. Andrews gear is machined to size no bushing is used. 3. Motor Shop and Andrews Gear features ball milled lead in ramps.can be used in early transmission, requires late type Cluster. 4. Replacement for 1.35:1 3rd Gear Set only. 5. Andrews Gear is updated type with O-Ring g roove. 6. Sifton and Andrews Shift Forks sold in sets only included 1 each, lead main and counter. 7. Use VT No Speedo Drive for use drive for For Rear Belt Drive Models 9. Stock FX ratio 10. Stock FL ratio. 11. Does not include Mainshaft and Countershaft 12. Sifton TM Shift Clutch Sold as set includes 1 each, main and counter. Reverse & 3-Speed Big Twin Transmission Parts VT No. OEM Description Idler Spacer Washer H. Shift Mirror Mount Speed Shift Gate, Police Type Speed Lid Assembly Low Gear Mainshaft Countershaft Low, 3-Speed & Rev Idler Gear Bushing Idler Gear Idler Shaft

6 4-Speed Big Twin Refer to opposite page for the parts listing CLASSIC Sifton Big Twin Mainshafts are made to factory prints for 4 Speed models. VT No. OEM Years , B L1980-E84, 12 9/16 Big Twin Countershaft/Mainshaft Rollers set of 88 used. 88 Pack 100 Pack OEM Size Standard Replacement BT Transmission Bushings for & 4- Speed. VT No. OEM Application Countershaft Low As Above, Jims Countershaft Second As Above, Jims Main Drive Gear As Above Motor Shop As Above Andrews Gear Mainshaft Second & Third Handshift Models Only As Above, Jims , Genuine Torrington Needle Bearings feature full compliment roller design. VT No. OEM Type/Use BT , Cam Closed Trans, BT Open, Trans, BT MD Gear, BT MD Gear, BT Note the bearing surface O.D. for main drive gear bearings do not interchange. O.D. Year Type Loose Rollers Full Complement Oil Deflector Main Drive Gear Kit. Includes all parts pictured to fit & 4-Speed models. Replaces lock nut. VT No Main Drive Gear. V-Twin Brand includes bushing and seal installed. Andrews brand includes installed bushing only. Order seal separate for Andrews brand. VT No. OEM Year Brand B V-Twin B Andrews B Sifton V-Twin Andrews with O-Ring Groove As Above Sifton Replica Bushing OE Bushing V-Twin * Bushing Andrews A All Gear Seal, 5 pack *Note: Bushing to fit Andrews 4th gear only. 491

7 Speed Mainshaft Group Mainshaft Group Speed. VT No. OEM Item Dowel Pin Chrome Drain Plug Cadmium Drain Plug Needle Bearing Needle Bearing Ball Bearing Ball Bearing, Fafner Standard Roller, 88 pc Roller, 88 pc Roller, 88 pc Roller, 88 pc B Bumper Plate Screw W Plate Screw Plate Screw A Plate Screw Cover Stud Set Cover Gasket Cover Stud Set Bumper Plate Bumper Plate Oil Deflector Oil Deflector Inner Race BT Trans Case A Gear Box L Gear Box Top Plug Gear Box Vent Stud, Set (4) Stud Oversize Set (4) Chrome Adjusting Screw Cover Gasket Cover Gasket Mainshaft 11 3/ Mainshaft Mainshaft 12 1/ Bearing Nut Bearing Nut (Replica) Lockwasher B Main Drive Gear Main Drive Gear Main Drive Spacer Main Drive Spacer A Main Drive Spacer Drive Spacer Washer Main Drive FXWG Spacer,.391 thick A 1982 only Main Drive Spacer FXST Main Drive Spacer Main Drive Bushing Bearing Housing, Right Bearing Housing, Right Retaining Plate Retaining Plate Standard Race Replica Standard Race As Above Jims Race, Jims Race As Above Jims Race As Above Jims Retaining Ring Standard.060 Washer Washer Washer Washer Oil Deflector Main Drive Spacer Spacer Key Sprocket Lock Nut Lock Tab Oil Seal As above 3 piece kit Cork Low and 2nd FX Low and 2nd rd Gear rd Gear rd Gear rd 2nd Gear Bushing rd Retaining Ring Mainshaft 3rd Washer STD Mainshaft 3rd Washer Mainshaft 3rd Washer Mainshaft 3rd Washer Mainshaft 3rd Washer Mainshaft 3rd Washer Mainshaft 3rd Washer Mainshaft 3rd Washer Small Shift Clutch Mainshaft End Bushing Oil Seal Oil Seal Chrome Strap Black Strap 492

8 4-Speed Countershaft Countershaft Group Big Twin 3 & 4 Speed. VT No. OEM Item O-Ring Nut, 5 pk Lockwasher, 10 pk Countershaft, Countershaft, Countershaft, Needle, Standard 88pc O.S O.S O.S O.S Lock Plate, 5 pk Speedo Gear, 7T Speedo Gear, 4T Speedo Gear 7T Shift Clutch Large Cntrshft Gear, teeth Cntrshft Gear, teeth nd Gear (21T) nd Gear (21T) Sifton nd Gear (21T) Replica nd Gear (24T) Low, 3-Speed and Reverse Low Gear 26T Low Gear 24T FX Low & Reverse Bushing Low or 2nd Bushing Lock Ring, 10 pk Retaining Washer, 5 pk Bearing Washer, 5 pk Washer Set 7 pc. includes.074,.078,.082,.085,.090,.095, Countershaft Washer, 5 pk Countershaft Washer, 5 pk Countershaft Washer, 5 pk Countershaft Washer, 5 pk Countershaft Washer, 5 pk Countershaft Washer, 5 pk Countershaft Washer, 5 pk Countershaft Washer, 5 pk Countershaft Washer, 5 pk Countershaft Washer, 5 pk Countershaft Washer, 5 pk Countershaft Washer, 5 pk Genuine Torrington Countershaft Needle Bearings for & 80, 4 speed. VT No. OEM End Closed Open Countershaft Washer, 5 pk Countershaft Washer, 5 pk Gear Roller Washer Left As Above, As Above, As Above, As Above, As Above, As Above, Washer Lock Ring, 10 pk Needle Bearing Cap Gasket, 10 pk End Cap, Chrome Standard Right Bushing As above.005 O.S Standard Left Bushing As Above.005 O.S Standard, Right Bushing As Above.005 O.S A Standard, (R&L) Side Bushing As Above.005 (R&L) Bushing Idler Gear Reverse Idler Gear Bushing Idler Gear Shaft Speed Countershafts. VT No. Sifton Jims Andrews OEM Years Transmission Countershaft End Cap. Clutch side. Replaces with gasket and screws. VT No CLASSIC 493

9 4-Speed Rotary Top Shifter Linkage & Hardware for FX-FL-FXWG models. VT No. OEM # Item U/M Plug, 10 pack A 3 Bolt Screw Set, Chrome Screw Set, Zinc Screw Set Allen Shim,.005, 10 pack Shim,.015, 10 pack Snap Ring, 10 pack Pawl Retainer, 10 pack Cover Oil Seat, 5 pack Grease Fitting, 10 pack Switch Washer, 10 pack Lever Washer, 5 pack Top Cover Shaft Cover As Above 21 Chrome Lever Complete FL-FXWG * As Above 22 Chrome Forged, Steel Shift Rod Assembly FX-FXE Spacer STD, 5 pack Spacer.005 O.S., 5 pack Spacer.010 O.S., 5 pack Plunger Body A Lever Arm FL-FXWG Cover Gasket, 10 pack Bolt Lock, 10 pack SW Bushing, each Pawl Spring, 10 pack Carrier Spring, 10 pack Neutral Switch B 35 Cam Assembly B 35 Cam Assembly O.S , 10 pack Retaining Ring, 10 pack Cam Follower A 38A Cam Follow Spring, 10 pack Main Shft Fork Countershaft Fork Finger Roller, 2 pack Bushing Nut, 5 pack Lock Washer, 10 pack Shift Finger Fork Shaft Shift Pawl Spacer Shifter Pawl C 49 Pawl Carrier, OE C 49 Pawl Carrier Rear Pawl Stop Front Pawl Stop Set 50/51 Pawl Stop Set Shift Lever Shaft Lever Complete FX-FXE As Above Chrome Forged Lever Pin, 5 pack Rod Linkage FX Cover Gasket Thrust Washer, 5 pack BT Rotary Transmission Top BT Hand Shift Jockey Top with alloy finish. 4 Speed type. Available with or without neutral switch. VT No. Type Without switch With switch Rotary Tops Jockey Top Top View Speed Trans Top includes all parts completely assembled, arm with grease fitting is chrome plated, all other parts have a natural finish. VT No. OEM Fits FLH FXE Shifter Top Hardware Kit fits L Speed BT Rotary Top incudes all parts except top casting, shaft cover and linkage. VT No , Cam Plunger Kit includes numbers cap screw, spring, and 8872 ball on hand shift models. VT No. Item Kit Spring, 10 pack Ball, 50 pack Inner Shifter Arms fit 3 & 4 speed hand shift transmission tops has 5 /16 x 24 threaded hole is adapter arm to reverse shifting on tops. VT No. OEM Year Parkerized Zinc Zinc Zinc

10 BT Ratchet Top Big Twin Ratchet Top Parts. VT No. # OEM Item Roll Pin Phil. Screw, 10 pk Screw, 10 pk Screw, 6 pk W Cadmium Screw W Set W Chrome Lever Screw, 12 pk W Screw, 5 pack A Pawl Carrier Pin Shim Shim Shim 3/ Shim Gear Spring, 10 pk A Gear Shift Cam, FL only Shift Cam, FX Cam Shaft Hand Shifter Cam Shaft Foot Shifter Oil Seal Lock Screw, each Cam Follower Cam Bolt Lock Tab, 10 pk A Spring Fork Shaft Fork Shaft Main Shift Fork Counter Shift Fork Shifter Finger Finger Roller Pair Bushing Fork Nut, Bushing, 5 pk Lock Tab, 10 pk Shift Finger, Late Shaft Bushing Footshift Models Shaft Bushing Handshift Models Only Chrome Lever FX Lever, Chrome Shifter Shaft Shifter Pawl, Left Pair Shifter Pawl, Right Shifter Pawl, Late Pawl Spring, 10 pk B Pawl Carrier Pawl Bushing A Carrier Spring, 10 pk Pawl Retainer Shift Cover, Aluminum Shift Cover, Chrome Cover Gasket Chrome Cover FX Chrome Cover Adapter Plate Plate Gasket Shift Top, Complete Shift Top, Bare Top Gasket Ratchet Top Assembly. Complete assembled unit replaces features cast shifter drum, chrome arm & cover, and natural finish or chrome top casting. FLH type is 1 down, 3 up shift pattern, FX is 1 up and 3 do wn pattern VT No. Type Item Brand Type Plain Complete VT FL Chrome Complete VT FL Plain Complete VT FX Chrome Complete VT FX Plain Top Casting Only STD Plain Top Casting Only VT Chrome Top Casting Only VT Big Twin Ratchet Top Shift Cam Follower Kit includes bolt, follower, spring and lock tab. VT No Gear Box Vent Screw replaces in spd transmissions, chrome finish, sold each. VT No Transmission Top Cover Screw Kit. Stock fasteners & special vent screw fits Big Twin 4-Speed models. Chrome Cadmium Parkerized Year Type Stock Slot Allen Stock Oval Phillips Oval Allen Chrome Dust Shield and Shifter Lever Set complete with mounting hardware. VT No. Fits Type E78 FL, Covers Ratchet Drum Full E79 FL Stock E79 FX Stock E79 FX, Covers Ratchet Drum Stock 495 CLASSIC

11 Shifter Fork Shifter Clutches for speed BT. Sifton VT No. Andrews Fits Countershaft, Large Mainshaft, Small Set of Clutches includes one each n umber VT No. Years VT No. Fits Type Ratchet Top Rotar y Top Shifter Fork Shaft Kits include shaft, lock screw, finger, rollers, seal, bushing, nuts, locks, shims and spacer for years listed. Order forks separately. Lock Tabs Transmission Hardware Kit. Includes all locks, springs, keys retaining rings and clips for all 4 speeds. All the hard to get small par ts. Shifter Fork Group Big Twin Transmission & 4 Speed. VT No. OEM Item Note Shift Cam Shaft Hand Shift Shift Cam Shaft Foot Shift Oil Seal Oil Seal Lockscrew Each Shift Fork Shaft Fork Shaft Snap Ring, Shaft Shift Fork Main Shift Fork Countershaft Fork Set Andrews Shift Finger 1936-E Shift Finger L76-E Finger Roller, pair Finger Roller, pair Finger Bushing Bushing Nut (5) Fork Shim pk Fork Shim pk Fork Shim pk Fork Shim 3 /32 10 pk Shaft Bushing Hand Shift Shaft Bushing Foot Shift Shifter Fork Nut Kit includes 2 nuts, 2 locks, fits & 4-speed Big Twins and s. VT No Steel Big Twin Shifter Forks for speeds. VT No. OEM Fits Brand Mainshaft V-Twin Countershaft V-Twin Pair Set Sifton Set Andre ws Transmission Lock Kit contains lock tabs & snap rings needed when rebuilding 74 & 80 4-speed transmission. VT No Lock Tab Assortment for all Big Twin and XL s, 70 pieces, greater quantity of more popular types, carded for display and removal. VT No

12 4 Speed Transmission Gasket & Seal Kit Jims Hardware & Rebuild Kit includes bushings, locks, keys and snap rings for completing a 4 Speed trans rebuild. James gasket set included. VT No. Years E L Deluxe 4-Speed Transmission Gasket Kits include all seals, corks, locks and gaskets as the factory number, the kit replaces. VT No. Years Big Twin 4-Speed Transmission Main Seal Kit fits , includes seals for clutch hub, main drive gear and main shaft, cork and sprocket lock tab. Sifton James Year Speed Mainshaft Spacer and Seal Kit includes coated seal, correct spacer, nut and locktab. VT No. Years CLASSIC Transmission Gasket Sets. Complete gasket and oil seal kit listed below for individual application for 4 Speed models. James GB No. OEM Year Mainshaft Seals fits , 74 & 80 4-Speed models. James VT No. OEM Years/Type * Kit, Complete Double Lip Double Lip Coated Rubber Rubber Key Cork *Note: Kit includes key & cork. 497