Auto mo tive Cor po ra tion TC 237 TRANSFER CASE PARTS MAN UAL

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1 Auto mo tive Cor po ra tion TC 237 TRANSFER CASE PARTS MAN UAL Fabco Automotive Corporation, Livermore, CA Ph: (925) Fax: (925) (800)

2 See Note 5 See Note 6 See Note 1 See Note 3 See Note 4 See Note 2

3 SERVICE PARTS LIST TRANS FER CASE MODEL TC- 237 TRANSFER CASE ASSEMBLY NUMBER: REFER TO DRAW ING: BEARING CUP BEARING CUP BEARING CUP BEARING CONE BEARING CONE BEARING CUP BEARING CUP BEARING CONE BEARING CONE BEARING CONE BEARING CUP AND CONE ASSEMBLY BEARING CUP BEARING CONE CAP, AIR SHIFT CYLINDER CAP, SHIFT SHAFT CAP, IN PUT SHAFT REAR CAR RIER, FRONT OUT PUT CAR RIER, IN PUT SEAL CAR RIER, REAR BOLT, 7/16-14 UNC x 1 1/4, GRADE 5, HEX HEAD 20 20A BOLT, 7/16-14 UNC x 1 3/4, GRADE 8, HEX HEAD BOLT, 7/16-14 x 1 HEX HEAD BOLT, 1/4-20 x 1/2 HEX HEAD BOLT, 7/16-20 x 1 3/8 GRADE 8, DRILLED HH BOLT, 1/4-20 x 3 3/4 HEX HEAD BOLT, 1/4-20 x 4 3/4 HEX HEAD BRACKET, LIFT ING FELT WIPER, SHIFT CYL IN DER FORK, FRONT DE CLUTCH SHIFT FORK, IN PUT & IN TER ME DI ATE SHIFT SHAFT 2 AUTO MO TIVE COR PO RA TION SERVICE PARTS LIST FOR REV.

4 ITEM PART NUM BER DE SCRIP TION GASKET, INPUT CARRIER GASKET, FRONT OUT PUT CAR RIER GASKET, DE CLUTCH COVER PLATE GASKET, SHIFT SHAFT CAP GASKET, REAR CARRIER GASKET, HOUS ING COVER PLATE GEAR, FRONT DECLUTCH SHIFT COL LAR GEAR, 35-TOOTH REAR OUTPUT SHAFT GEAR, 20-TOOTH CLUTCH GEAR, 34-TOOTH DI RECT DRIVE IN TER ME DI ATE SHAFT GEAR. FRONT OUTPUT SHAFT GEAR, 19-TOOTH UNDERDRIVE INPUT GEAR, 41-TOOTH UNDERDRIVE GEAR, 35-TOOTH DI RECT DRIVE IN PUT GEAR, ELECTRONIC SPEEDO ROTOR GEAR, FRONT DECLUTCH HOUS ING, FRONT DE CLUTCH HOUS ING, TRANS FER CASE NAMEPLATE O-RING, SHIFT CYL IN DER ADAPTER O-RING, PISTON 2 51 NOT USED NUT, SHIFT PIS TON 2 53 NOT USED NUT, N13 BEARING LOCK NUT, 1 1/2-12 LOCK NUT, 1 1/2-12 LOCK NUT, N10 BEARING LOCK SCREW, 3/8-24 SHIFT FORK SET SCREW, #6 x 5/16 LONG DRIVE 2 AUTO MO TIVE CORPORATION SERVICE PARTS LIST FOR REV.

5 60 NOT USED SCREW, 7/16-14 x 2 1/4 12- POINT HEAD OIL SEAL, FRONT OUTPUT OIL SEAL, REAR OUTPUT OIL SEAL, INPUT RING, NY LON STOP SHAFT, FRONT DECLUTCH SHIFT SHAFT, RANGE SHIFT 1 68 See Footnote 1 SHIMS, IN PUT SHAFT A/R 1 69 See Footnote 2 SHIMS, REAR OUT PUT SHAFT A/R 2 70 See Footnote 3 SHIMS, IN TER ME DI ATE SHAFT A/R PIN, IN DI CA TOR SWITCH AC TU AT ING PISTON, SHIFT 2 73 See Footnote 4 RING, BEARING SPACER, FRONT OUTPUT SHAFT A/R 4 74 See Footnote 5 RING, BEARING SPACER, IN TER ME DI ATE SHAFT A/R 5 75 See Footnote 6 RING, BEARING SPACER, IN PUT SHAFT A/R RING, INPUT SHAFT REAR SPACER PLUG, 3/4 NPT PIPE PLUG, 1/4 NPT PIPE PLUG, 3/4 NPT MAG NETIC DRAIN PLUG, 1" WELCH PLUG, 1/4 NPT PLASTIC SHIPPING PLUG, ELECT. SPEEDO PLASTIC SHIPPING SNAP RING RING, SPLIT RETAINING 3 85 NOT USED SHAFT, INPUT SHAFT, INTERMEDIATE SHAFT, FRONT OUTPUT SHAFT, REAR OUTPUT 1 AUTO MO TIVE COR PO RA TION Livermore, Cali for nia SERV ICE PARTS LIST FOR REV.

6 SPRING, FRONT DE CLUTCH SHIFT SPRING, RANGE SHIFT O-RING, SHIFT SHAFT 2 93 NOT USED PLATE, DE CLUTCH COVER PLATE, HOUS ING COVER SWITCH, FRONT DE CLUTCH SHIFT IN DI CA TOR VENT, BREATHER 1 98 NOT USED TUBE, RANGE SHIFT CYLINDER ADAPTER TUBE, FRONT DE CLUTCH SHIFT CYL IN DER ADAPTER TUBE, FRONT DE CLUTCH SHIFT CYL IN DER, 2.75 LONG TUBE, RANGE SHIFT CYL IN DER, LG NOT USED 104 NOT USED TUBE, OIL SEAL PROTECTOR SHIPPING TUBE, REAR OUTPUT SHAFT SPACER WASHER, 7/16 SAE PLAIN COP PER WASHER WASHER, SHIFT PISTON WASHER, 7/16-14 LOCK WASHER, FRONT OUTPUT SHAFT WASHER, IN TER ME DI ATE SHAFT REAR WASHER, IN PUT SHAFT WIRE, LOCK 3 AUTO MO TIVE CORPORATION SERV ICE PARTS LIST FOR REV

7 S: 1. SELECT SHIMS, ITEM #68, TO OBTAIN.003T TO.003L END FLOAT ON THE INPUT SHAFT SHIM,.030 THICK, CORAL SHIM,.015 THICK, PINK SHIM,.005 THICK, BLUE SHIM,.002 THICK, RED 2. SELECT SHIMS, ITEM #69, TO OBTAIN.003T TO.003L END FLOAT ON THE REAR OUT PUT SHAFT SHIM,.030 THICK, CORAL SHIM,.015 THICK, PINK SHIM,.005 THICK, BLUE SHIM,.002 THICK, RED 3. SELECT SHIMS, ITEM #70, TO OBTAIN.003T TO.003L END FLOAT ON THE INTERMEDIATE SHAFT SHIM,.002 THICK (1 NOTCH) SHIM,.005 THICK (2 NOTCHES) SHIM,.015 THICK (3 NOTCHES) SHIM,.030 THICK (4 NOTCHES) 4. SELECT A SPACER RING, ITEM #73, TO OBTAIN.003 TO.008 END FLOAT ON THE FRONT OUTPUT SHAFT RING, BEAR ING SPACER,.306 THICK RING, BEAR ING SPACER,.311 THICK RING, BEAR ING SPACER,.316 THICK RING, BEAR ING SPACER,.321 THICK RING, BEAR ING SPACER,.326 THICK RING, BEAR ING SPACER,.331 THICK RING, BEAR ING SPACER,.336 THICK 5. SELECT A SPACER RING, ITEM #74, TO OBTAIN.000 TO.002 END FLOAT ON THE INTERMEDIATE SHAFT UNDERDRIVE GEAR RING, BEAR ING SPACER,.234 THICK RING, BEAR ING SPACER,.237 THICK RING, BEAR ING SPACER,.240 THICK RING, BEAR ING SPACER,.243 THICK RING, BEAR ING SPACER,.246 THICK 6. SELECT A SPACER RING, ITEM #75, TO OBTAIN.000 TO.002 END FLOAT ON THE INPUT SHAFT DIRECT DRIVE GEAR RING, BEAR ING SPACER,.417 THICK RING, BEAR ING SPACER,.420 THICK RING, BEAR ING SPACER,.423 THICK RING, BEAR ING SPACER,.426 THICK RING, BEAR ING SPACER,.429 THICK AUTO MO TIVE CORPORATION Telephone (925) FAX (925) SERVICE PARTS LIST FOR REV

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