TUV Rheinland Malaysia Sdn Bhd & Photovoltaic. w w w. t u v. c o m
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1 TUV Rheinland Malaysia Sdn Bhd & Photovoltaic 1
2 Agenda: Introduction of TŰV Rheinland Group Services of TŰV Rheinland Malaysia Sdn. Bhd. Quality Control from the perspective of a world leader Testing and certification of PV systems Our Test facilities 2
3 Introduction of of TÜV Rheinland Group: 1872 Industrialists set up DÜV on their own initiative to safeguard their production facilities 1904 Automobile inspections and driving tests 1926 First laboratory for testing materials 1969 Product testing and certifications 1970 First subsidiary outside Germany 1970 TÜV Academy trains qualified personnel 1991 System certifications to international standards 2000 Security and quality in local and global data and communication networks 3
4 Introduction of of TÜV Rheinland Malaysia: 2000 TUEV Pfalz Asia is formed and set up a wheel Year Sunway Technology Park testing laboratory in Sunway Technology Park to serve the Asia Pacific wheel manufacturers TPA Consultancy is changed to TUEV Pfalz Certification to provide audit and certification services. TUEV Pfalz in Germany merged with TUEV Rheinland Group TUEV Pfalz Asia and TUEV Pfalz Certification shifted to new office and laboratory in the new Subang Jaya USJ1 Industrial Park TUEV Pfalz Asia and TUEV Pfalz Certification have been closed and the new Company TUV Rheinland Malaysia Sdn. Bhd was founded. Year 2005 Present Tmn Perindustrian USJ 1 Subang Jaya 4
5 Locations in in Germany Over 150 times 5
6 Locations in in Asia V Rheinland Group: Locations in Asia - We live next to the TÜV Rheinland Group: factories 6
7 Locations in in Europe and Africa TÜV V Rheinland Group: Locations in Europe and Africa - We live next to the factories 7
8 Locations in in America TÜV V Rheinland Group : Locations in America - We live next to the factories 8
9 The World s Leader in in 6 Types of of Business Industrial Services Mobility Products Life & Health Education & Consulting Systems Pressure Equipment & Materials Technology Elevator, Conveyor and Machinery Technology Electrical Eng. and Building Technology Industrial Engineering Safety Civil Engineering Environmental and Energy Technology Fixed Vehicle Inspect. Mobile Vehicle Inspect. Driver Licencencing Car services & Appraisals Homologation Automotive and Aviation Technology Railway Technology Traffic Telematics and Traffic Consulting, Logistic Electrical Services Mechanical and Machinery Services Medical Services EMC and Telecom- Services Ergonomic Services Chemical Services Market Access Services LifeCycle Management Health-Management, Prevention and Wellness Occupational safety and medicine Industrial and Traffic- Related Psychology Medical Center Services Food Etc. Professional Training Private Schools Human Resources Services Personnel Management Business Consulting Publishing Research Administration and Project Management Certification Management & systems IT and Commun. Systems Security TUVdotCOM, Webservices TUV STAR* 6 SECTORS Machinery Building Sector Supply of Energy & Water Automotive RAILWAY AVIATION Furniture Sports Equipments, Toys,ELECTRONIC Health Sector Food Industry Public Organization & Co-operations Bank & Insurance Sector 9
10 International Approval Our team of experts is well informed of applicable regulations, testing and certification requirements around the world. TUV Rheinland has a dense international network with over 80 subsidiaries in more than 50 countries. With direct certifications from our subsidiaries and by utilizing our mutual relationships with local testing / certification organizations worldwide, we can help you to obtain international certifications in short time and at low costs. CB Scheme The CB Scheme is based on the principle of mutual recognition by means of certification through the use of internationally accepted standards. By virtually eliminating duplicated testing, the CB Scheme facilitates the international exchange and acceptance of product safety results among participating laboratories, otherwise known as National Certification Bodies (NCBs). 10
11 11
12 International Approvals/FEMAC Scandinavia Russia Canada EU Poland Korea Germany Switzerland Hungary China Japan USA Saudi Arabia Hong Kong Mexico Singapore Brazil South Africa Australia Argentina 12
13 13
14 Why quality control? Low degrading over time Liability Safety Compliance with requirements 14
15 Quality problems we have experienced: 15
16 Quality problems we have experienced: 16
17 Quality problems we have experienced: 17
18 Quality problems we have experienced: 18
19 Quality problems we have experienced: 19
20 Quality problems we have experienced: 20
21 Quality problems we have experienced: 21
22 Quality problems we have experienced: 22
23 Our Services: Product testing and certification of PV Modules and mounting structures Quality assurance during production and thereof Basic rule: Certification = compliance testing + Quality assurance 23
24 Product testing and certification of PV Modules and accessories incl. mounting structures. Applicable requirements: IEC IEC IEC IEC IEC TŰV Rheinland Group is accredited from the German ZLS for the above requirements. 24
25 Product testing and certification of PV Modules and accessories incl. mounting structures. 25
26 Product testing and certification of PV Modules and accessories incl. mounting structures. 26
27 IEC 61215: Crystalline silicon terrestrial photovoltaic modules- Designqualification and type approval. 27
28 IEC and IEC : Photovoltaic module safety qualification 28
29 IEC 61646: Thin film terrestrial photovoltaic modules- Designqualification and type approval. Basically the requirements are identical to IEC for Crystalline silicon terrestrial photovoltaic modules 29
30 IEC 61345: UV test for photovoltaic modles 30
31 IEC Requrements for Inverters DIN V VDE V Requrements for automatic disconnecting devices 31
32 Requirements for Mounting structures: 32
33 33
34 34
35 Test facilities of TŰV Rheinland Group: TŰV Rheinland Group is currently operating 3 full scope test laboratories: Germany (Cologne) China (Shanghai) Japan (GTAC near Yokohama) Our test equipment is designed by our own test-engineers to fulfill the requirements of the various standards! 35
36 Test facilities of TŰV Rheinland Group: 36
37 Test facilities of TŰV Rheinland Group: 37
38 Test facilities of TŰV Rheinland Group: 38
39 Test facilities of TŰV Rheinland Group: 39
40 Test facilities of TŰV Rheinland Group: 40
41 Test facilities of TŰV Rheinland Group: 41
42 Test facilities of TŰV Rheinland Group: 42
43 Test facilities of TŰV Rheinland Group: 43
44 Test facilities of TŰV Rheinland Group: 44
45 Quality assurance for certified products: According to the ISO Guide 65 there is a requirement for annual factory Inspections for all kind of products. Factory Inspections shall ensure that certified products will all time get manufactured in the approved status, thus the complete manufacturing process including incoming inspections, outgoing Inspections and other supporting processes get checked from the certifying body once per year at a minimum. 45
46 TUV Rheinland Malaysia Sdn Bhd & Photovoltaic: We are currently not intending to install and operate an own PV Laboratory due to the low market volume in Malaysia and the whole of SEA. However, for potential clients we will act as the Agent and work closely together with our Group Laboratories. 46
47 Terima Kasih! 47
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