HYB OPTIMAL ENERGY SAVING SYSTEM HYB

Transcription

1 弘訊科技股份有限公司 TECHMATION CO.,LTD 最高效益節約能源系統 HYB OPTIMAL ENERGY SAVING SYSTEM HYB

2 Techmation Co.,Ltd 2009/04 如何做到最經濟的最低耗能 How to achieve the most economic and lowest power consumption 射出成型機控制器 運動卡 伺服馬達驅動器 永磁式伺服馬達 高精度齒輪泵 另外加上 進電阻抗 限制加速時的電流提昇 與 回升電阻 把煞車時產生之感應電流轉變成熱消除掉 Computer Controller for PIMM + Motion card + Permanent magnet servo motor + High Accuracy Gear pump Added : Line reactor (Limiting the current of speed increasing) External braking resistor (Transfer the braking induced current to become heat and exhausted in the air) 低內洩量 Very low internal leakage 高反應精度 Very fast response with accuracy 高重覆性 High repeatability

3 弘訊系統特色簡介 Characteristic introduction of Techmation System Linux HMI superintendent DOS Linux 面板跨越 DOS 時代 HYB 領航系列軟體硬件全面升級 Pilot series with advanced hardware & software 搭配 i-net 管理新趨勢 i-net management system 數位傳輸每動作分別 PID 控制 Digital communication and separate PID for actions 德國製造伺服馬達與齒輪泵 Germany made Servo motor & Gear pumps

4 Most effective and positive energy saving system 泵 Driver 浦 Motor 驱动器 Pump Motion Card Controller Siemens or Austone + Siemens or Phase + Eckerle + DSP28 Card (Techmation) + Pilot series of automation s controller

5 System structure of HYB TM1 / HYB system TM2 / HYB system TM controller Austone Driver TM Controller Motion Card Siemens Driver Pressure Feedback Motor Pressure Feedback Motor Machine Pump Machine Pump

6 System structure of HYB TM1 / HYB system TM2 / HYB system TM controller Austone Driver TM Controller Motion Card Siemens Driver Pressure Feedback Motor Pressure Feedback Motor Machine Pump Machine Pump

7 System structure of HYB-TM1 Injection tank Mold opening tank Ejection Tank Nozzle tank Digital communication Ethernet Pressure closed-loop Oil Supplied from machine RS232 I /O Power supply HMI panel DSP Driver High-torque servo motor + low drain pump

8 System structure of HYB-TM2 Injection tank Mold opening tank Ejection Tank Oil motor Nozzle tank Pressure Close-loop Oil Supplied from machine motion COM P= 0~10V pressure V= 0~10V speed Enternet Power Supply HMI panel Motion Card Driver High-torque servo motor + low drain pump

9 Configuration TM Motion Card Servo Motor Coupling Gear Pump Tm Controller Resistor Reactor Driver

10 Driver AUSTONE Driver SIEMENS Driver

11 Internal Gear Pump Eckerle spline-shaft pump

12 Servo motor and the internal gear pump (straight shaft / spline)

13 High-Speed motion Card All-digital control Good scalability High-speed data processing Motion Card

14 Controller DSP Q8M Panel

15 4 3 Hyb System Performance Introduction Using a profession software to complete the adjustment of the machine and parameter settings. All parameters can be via USB to save and read, easy to test and follow-up services USB port 2013/12/1 弘訊科技 16

16 High precision for adjustment, all the action PID parameters are open set, easy to adjust and set the machine action; SIEMENS adjust machine 2013/12/1 弘訊科技 17

17 TM1 / SIEMENS Driver operation tool 2013/12/1 弘訊科技 18

18 AUSTONE Adjust machine 2013/12/1 弘訊科技 19

19 Austone Driver operational tool 20

20 Austone Drive -Characteristics of the digital program Mold configuration information save saved on the HMI Machine \ driver control parameters saved on the HMI System parameters adjusted for two times. Online reading and writing drive parameters HMI-line monitoring tools without a PC DA The record for the temperature curve of driver The record for the temperature curve of motor

21 Austone Drive -Characteristics of the digital program Over View DA

22 Austone Drive -Characteristics of the digital program PID Adjustment DA

23 Austone Drive -Characteristics of the digital program Special parameter of pressure control DA

24 Austone Drive -Characteristics of the digital program Driver DI\DO\AD value reading DA

25 Austone Drive -Characteristics of the digital program The parameter reading and modify for Driver DA

26 Austone Drive -Characteristics of the digital program The parameter reading and modify for motor DA

27 Austone Drive -Characteristics of the digital program DA Description in English Over current Short current Drive over temperature Motor over temperature DC over voltage Motor over speed Encoder fault DC regenerate fault Drive not ready DC under voltage Speed direction deviation Motor test fault Motor locked/speed controller at its limit Drive I2t alarm No output voltage CAN node guarding CAN bus offline CAN slave error Cable disconnect External fault Ethernet communication fault Description in Chinese 實際電流過大洩漏電流過大驅動器過溫馬達過溫驅動器 DC 電壓過高馬達過速編碼器反饋錯誤母線電壓放電錯誤驅動器未就緒 DC 電壓過低速度方向背離馬達自學習錯誤馬達堵轉 / 速度控制器飽和驅動器 I2T 保護無實際電壓輸出 CAN 節點保護錯誤 CAN 通訊離線 CAN 從站錯誤網線物理連接失敗外部錯誤網絡通訊斷線

28 Energy saving for power meter : Combined with panel of green carbon footprint to record the energy consumption of total energy consumption per unit of product, to facilitate the customers to understand the cost of production;

29 The Excellency of HYB system Techmation s HYB system Structure: Fully closed loop General Hydro-electric system Structure: Open/Semi-close loop Adjust and setting from the driver Same PID value for all actions Adjust and setting from controller Different PID calculated from controller for every action High-speed digital communication and control system

30 High-speed digital communication and control system Communications (Can / Ethernet) through between controller and the driver to connect both of them data. You can monitor the working conditions of the driver in order to changing parameters to obtain the optimal control. In order to avoid analog signal connection error or environmental interference to cause the control wrongly.

31 Our performance for testing

32 Pressure control accuracy Pressure control stability, pressure fluctuations can inhibit within the ± 1Bar under the normal situation.

33 Pressure Performance: 160Ton, 96LPM Going up-respond time, pressure 0-150bar,speed 99.9%,as following: Result:Going up-respond time T=139ms

34 Going down-respond time pressure150-0bar,as following: Result:Going down-respond time T=131ms

35 Speed Performance 160Ton, 96LPM Speed following respond Charge actionf=99.9%,nmax=2500rpm Result:0-99.9%(0~2500rpm) T=102ms

36 Accurate closed-loop design - speed of response Move rise time of about 104ms (fluctuation ± 1Bar) 380Ton The curve of hold pressure 37

37 The End! Thank you for your time

38 Techmation Co.,Ltd 2009/04 Oil-electric and all-electric Introduction Siemns all electric machine: Siemens driver + Siemns Motor+ Techmation Controller Three parties combination control 30Ton : Austone driver + Phase motor + Techmation Controller Third-party Funac 300Ton refitting machine : Siemens driver +golden-age motor + Techmation Controller Oil-electric 90Ton : Austone driver +Siemens driver motor (injection/ charge) 2013/12/1 弘訊科技 39

39 Siemns all electric machine: Siemens driver + Siemns Motor+ Techmation Controller 2013/12/1 弘訊科技 40

40 2013/12/1 弘訊科技 41

41 Three parties combination control 30Ton : Austone driver + Phase motor + Techmation Controller 2013/12/1 弘訊科技 42

42 2013/12/1 弘訊科技 43

43 Three parties combination control 30Ton : Austone driver + Phase motor + Techmation Controller 2013/12/1 弘訊科技 44

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45 2013/12/1 弘訊科技 46

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47 Oil-electric 90Ton : Austone driver +Siemens driver motor (injection/ charge) 2013/12/1 弘訊科技 48

48 2013/12/1 弘訊科技 49