Illustrated Parts List
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- Osborn McDowell
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1 More time on the road Illustrated s List FRO-620C November 202
2 Contents How To Use The Illustrated s List... 3 AFTERMARKET TRANSMISSIONS... 4 AIR MODULE & RANGE CYL AUXILIARY DRIVE GEAR... 8 CASE (AUX)... 9 CASE (FRONT)... 2 COUNTERSHAFT & BRGS(AUX)... 5 COUNTERSHAFT ASSY... 6 INPUT SHAFT & DRIVE GEAR... 8 INTEGRAL OIL COOLER INTEGRAL OIL PUMP ISOLATORS KITS & ASSEMBLIES LEVERS/HOUSINGS MAINSHAFT & SYNCHRO(AUX) MAINSHAFT ASSY MISC. THRU-SHAFT PTO REAR HOUSING ASSY MISCELLANEOUS OIL COOLER REVERSE IDLER ROADRANGER VALVE... 4 SHIFT BAR HOUSING (FRO)
3 How To Use The Illustrated s List The information contained in this document is subject to frequent updates. Therefore, for the latest information available, please visit the interactive Electronic s Catalog at Model Designation or Nomenclature For information regarding Model Designation and Nomenclature, visit Kits and Assemblies (K/A's) Kits and Assemblies contain groups of individual or assembled parts developed for optimal replacement or repair of a service problem. Kits and Assemblies are shown with applicable parts groupings in the parts listings. Identifying Kits and Assemblies A- numbers beginning with the letter 'A' are pre-assembled Production Assemblies K- numbers beginning with the letter 'K' are kits that are not assembled S- numbers beginning with the letter 'S' are pre-assembled Service Assemblies Note: Some Production Assemblies do not begin with a letter prefix (Midrange only). Illustrations Illustrations show parts in assembly groups. Item numbers on illustrations correspond with parts listings on pages adjacent to the illustration. Notes are included on illustrations where additional information is needed. s Listing s listings are defined by parts groupings and are broken down by service assemblies. s listings identify a part for servicing with the following categories Item Number - corresponding with numbers on illlustrations for part identification. - indentifies part as it is available for service. Description - specifies part name or description. Replaced - quantity quantity required for assembly. Quantity - defines unique characteristics or requirements. Notes - indicates Kits or Assemblies that contain a particular part. Kits/Assy's Where Used 3
4 Group: AFTERMARKET TRANSMISSIONS FLEX Reman Transmission Reman Transmission AFTMKT 08-2 Generic Illustration - Not specific to part numbers listed below AFTERMARKET TRANSMISSIONS Item Description Replaced Qty. Notes Kits/Assys Where TA-D60-0R TA-D60-0RDS TA-D60-0RF FRO-620C REMAN TRANS FRO-620C REMAN TRANS FRO-620C REMAN FLEX TRANS WITH INTERNAL COOLER DEALER STOCK - 4 DAY LEAD- TIME - WITH INTERNAL COOLER WITH INTERNAL COOLER TA-D60-0RFDS TA-D60-0RVDS TA-D60-0X TA-D60-2R FRO-620C REMAN FLEX TRANS FRO-620C REMAN TRANS FRO-620C NEW SVC EXCH TRANS FRO-620C REMAN TRANS DEALER STOCK - 4 DAY LEAD- TIME - WITH INTERNAL COOLER DEALER STOCK - 4 DAY LEAD- TIME - NODAL MOUNT ABOVE CENTER - WITH INTERNAL COOLER WITH INTERNAL COOLER - NO CLUTCH HOUSING WITH INTEGRAL PUMP TA-D60- FRO-620C REMAN DEALER STOCK - 4 DAY LEAD- 4
5 Item Description Replaced Qty. Notes Kits/Assys Where 2RDS TRANS TIME - WITH INTERNAL PUMP TA-D60-2RF TA-D60-2RFDS TA-D60-2RM TA-D60-2RMDS TA-D60-2RV TA-D60-2RVDS TA-D60-2X TA-D60-99X FRO-620C REMAN FLEX TRANS FRO-620C REMAN FLEX TRANS FRO-620C REMAN TRANS FRO-620C REMAN TRANS FRO-620C REMAN TRANS FRO-620C REMAN TRANS FRO-620C NEW SVC EXCH TRANS FRO-620C NEW SVC EXCH TRANS WITH INTERNAL PUMP DEALER STOCK - 4 DAY LEAD- TIME - WITH INTERNAL PUMP NODAL MOUNT BELOW CENTER - WITH INTERNAL PUMP DEALER STOCK - 4 DAY LEAD- TIME - NODAL MOUNT BELOW CENTER - WITH INTERNAL PUMP NODAL MOUNT ABOVE CENTER - WITH INTERNAL PUMP DEALER STOCK - 4 DAY LEAD- TIME - NODAL MOUNT ABOVE CENTER - WITH INTERNAL PUMP WITH INTERNAL PUMP - NO CLUTCH HOUSING WITH THRU-SHAFT PTO OPTION 5
6 Group: AIR MODULE & RANGE CYL AIR MODULE & RANGE CYL. Item Description Replaced Qty. Notes Kits/Assys Where X M CAPSCREW 4 M8 X.25 X 30MM 2 K-3245 AIR MODULE ASSY A O- RING 2 K-2923,K-3245,K- 3722,S-2844,S O- RING K-3245,S-2844,S O- RING K-2923,K-3722,S- 6
7 Item Description Replaced Qty. Notes Kits/Assys Where 2844,S K-329 BAR & RING KIT K-328 PISTON KIT SNAP RING K-2923,K-328,K- 329,K-330,K- 33,K-3239,K O- RING K-2923,K-3722,S- 2844,S O- RING K-2923,K-3722,S- 2844,S O- RING K-2923,K-3245,K- 3722,S-2844,S COVER S-2844,S X M CAPSCREW 2 M8 X.25 X 30MM CONNECTOR ASSY, ELBOW CONNECTOR ASSY, STRAIGHT 2 "PUSH-TO-CONNECT" 5/32"TUBE- /6"NPTF 2 "PUSH-TO-CONNECT" 5/32"TUBE- /6"NPTF K-3245 K
8 Group: AUXILIARY DRIVE GEAR C2 AUXILIARY DRIVE GEAR Item Description Replaced Qty. Notes Kits/Assys Where BEARING SPACER BOX BEARING , K-2924,K-332,K RETAINER 4 X-8-003M CAPSCREW 6 M0 X.5 X 25MM AUXILIARY DRIVE GEAR SNAP RING K-297,K-2924,K- 332,K
9 Group: CASE (AUX) 24 OEM supplied adjustable speedometer sensor (Threaded) OEM supplied non-adjustable speedometer sensor (Non-Threaded) Magnetic Old Design Mechanical Aux C2 4 CASE (AUX) Item Description Replaced Qty. Notes Kits/Assys Where S-250 SPEEDO ROTOR ASSY MAGNETIC O- RING K-298,K-3722,S- 250,S-2503,S K-298 OIL SEAL KIT "FOR MAGNETIC COVER" K X-8-080M CAPSCREW 2 M8 X.25 X 2MM 9
10 Item Description Replaced Qty. Notes Kits/Assys Where 5 S-2809 REAR BEARING COVER ASSY , , , PUSH-IN/THREAD-IN MAGNETIC PICK-UP GASKET - RED EDGE MOLDED GASKET - PURPLE EDGE MOLDED RED EDGE MOLDED GASKET - UNCOMPRESSED THICKNESS NOT INTERCHANGEABLE WITH ANY OTHER GASKET NON EDGE MOLDED GASKET - UNCOMPRESSED THICKNESS NOT INTERCHANGABLE WITH ANY OTHER GASKET K-2262,K-298,K- 292,S-2502,S- 2809,S-2859 K-2262,K-298,K X-8-008M HEX SCREW X 8C 024M 4 M0 X 80.0MM 7 X-8-009M CAPSCREW 6 M0 X.5 X 50MM USE W/ AND RBC 7 X-8-009M CAPSCREW 2 M0 X.5 X 50MM 8 X-8-003M CAPSCREW 8 M0 X.5 X 25MM COVER S GASKET K-292,K-3475,K- 3476,S-2749 K-2805 SHIM KIT 2452 K K-2924,K-332,K- 3722,S K-357 LIFTING EYE KIT A K-3239 REAR HSG REPL KIT S-269 REAR HOUSING ASSY K GASKET K-292,K-3883,S X-8C- 036M 5 X-8C- 037M CAPSCREW X-8-005M 7 M0 X.5 X 38MM K-3883 CAPSCREW X-8-006M 2 M0 X.5 X 49MM K O- RING K-3245,S-2844,S A-675 RANGE BAR COVER ASSY A X M SCREW 2 M8 X.25 X 20MM SPEEDO DRIVE GEAR 20 S-2503 SPEEDO SPACER ASSY MECHANICAL 2 K-2262 OIL SEAL W/SLINGER ,20808 "FOR MECHANICAL COVER" K X-8-007M SCREW 6 M0 X.5 X 75MM 0
11 Item Description Replaced Qty. Notes Kits/Assys Where 23 K-3454 SPEED SENSOR KIT A ,A SINGLE PICK-UP (2 PIN) 23 K-3455 SPEED SENSOR KIT, DUAL A ,A DUAL PICK-UP (4 PIN) SHIELD S O- RING 26 S-2502 REAR BRG COVER ASSY , MECHANICAL - 4:00 OPENING 26 S-2859 REAR BRG COVER ASSY , MECHANICAL - 6:00 OPENING 27 K-3507 PLUG RETAINING KIT ,430528,430529
12 Group: CASE (FRONT) Old Design Latest Design 2 * * 7 * Bushing quantity requirements: # Housing Upper bore use 4 #285 / Lower bore use 2 # CASE (FRONT) Item Description Replaced Qty. Notes Kits/Assys Where S-2347 CASE ASSY W/INTEGRAL OIL PUMP S-2706 CASE ASSY OPTIONAL - FOR USE W/INTEGRAL OIL COOLER 2 X PIPE PLUG X X PIPE PLUG X2 202 X /4" MAGNETIC GASKET K PTO COVER 6596, X-8-200M CAPSCREW 8 M2 X.75 X 20MM GASKET K-292,K A-373 CLUTCH HOUSING ASSY A # PUSH-PULL IRON 2
13 Item Description Replaced Qty. Notes Kits/Assys Where 8 A-3723 CLUTCH HOUSING ASSY A - 372,A #2 PUSH-PULL IRON 8 A-4772 CLUTCH HOUSING ASSY A ,A #2 PUSH-PULL ALUM. 8 A-5992 CLUTCH HOUSING ASSY # PULL ALUM. 8 A-6064 CLUTCH HOUSING ASSY A ,A ,A ,A ,A # PUSH-PULL ALUM SCREW X-8L /6-8X.8 QUANTITY DEPENDENT ON DESIGN HAND HOLE COVER 453 # PULL STUD , M6 X 60MM 2 X WASHER X 3 000,X0 000,X X--606M SELF LOCKING HEX NUT X 60M,X 603M,X--605M 6.23 X 6.60 K M6 X.5 K FRONT BRG COVER 2" PULL K-3600,K-3602,K- 3722,K X-8-004M CAPSCREW 6 M0 X.5 X 30MM 7 43 GASKET K BUSHING 4 UPPER A-373,A-3723,A- 4772,A-5992,A- 6064,K-3600,K- 3602,K BUSHING 2 LOWER A-373,A-3723,A- 4772,A X-8C- 209M SCREW, HEX HD/WASHER ASSY X-8C-204M 4 M2X.75, USE 2 PCS FOR IRON HOUSING, USE 4 PCS FOR ALUMINUM HOUSING K X-8C- 20M SCREW, HEX HD/WASHER ASSY X-8C-203M 2 M2X.75, FOR IRON HOUSING K PLUG /6" MAGNETIC, O-RING INCLUDED S-2347,S-2707,S X-8-002M CAPSCREW 6 M0 X.5 X 20MM PTO COVER GASKET 684 K DOWEL PIN 2 S-2347,S MAGNET 3 K-3722,S-2347,S- 2706,S-2707,S PIN 2 29 X--606M SELF LOCKING HEX NUT X 60M,X 603M,X--605M 2 M6 X.5 K
14 Item Description Replaced Qty. Notes Kits/Assys Where 30 X WASHER 2 K STUD 2 M6 X 2 X 52MM 32 K-357 LIFTING EYE KIT A X PIPE PLUG X2 800 /2" GASKET K-290,K COVER 36 X M CAPSCREW 5 M6 X X 20MM 37 X-8-003M CAPSCREW 2 M0 X.5 X 25MM LIFTING EYE K-357,S-2347,S- 269,S-2692,S
15 Group: COUNTERSHAFT & BRGS(AUX) /92 Aux CS Helical COUNTERSHAFT & BRGS(AUX) Item Description Replaced Qty. Notes Kits/Assys Where BOX BEARING 2343, K-2924,K-332,K A-6436 WELDED COUNTERSHAFT ASSY A ,A D/G C/S SPACER
16 Group: COUNTERSHAFT ASSY 9 0 Latest Design Included w/item # C2 COUNTERSHAFT ASSY Item Description Replaced Qty. Notes Kits/Assys Where SNAP RING 2 K-2924,K-332,K BEARING K-2924,K-332,K K-3262 CNTRSHFT KIT-W/REV & ST 3 K-3264 CNTRSHFT KIT-W/REV & ST 3 K-3265 CNTRSHFT KIT-W/REV & ST 3 K-3266 CNTRSHFT KIT-W/REV & ST 43038, STANDARD , LOWER W/PUMP LOWER & UPPER W/THRU SHAFT PTO LOWER W/THRU SHAFT PTO & PUMP KEY 2 5 X CAPSCREW 2 INCLUDED WITH ITEM # BEARING RETAINER 2 INCLUDED WITH ITEM #3 K-3262,K-3264,K- 3265,K ND GEAR-CNTRSHFT ,
17 Item Description Replaced Qty. Notes Kits/Assys Where RD GEAR-CNTRSHFT OD GEAR-CNTRSHFT PTO GEAR - LOWER PTO GEAR - UPPER DRIVE GEAR-CNTRSHFT K SNAP RING 2 K PUMP DRIVE GEAR 7
18 Group: INPUT SHAFT & DRIVE GEAR * 2 0 Clutch Installation Kit * For Shipping Only - Do Not Replace C2 INPUT SHAFT & DRIVE GEAR Item Description Replaced Qty. Notes Kits/Assys Where SEAL NOT SOLD FOR SERVICE SNAP RING K-297,K-3600,K- 3602,K-3722,K BEARING 8504 K-2924,K-332,K- 3600,K-3602,K- 3722,K SNAP RING USE W/ MAIN DRIVE GEAR SNAP RING USE W/ MAIN DRIVE GEAR K-297,K-3602 K-297,K-2924,K- 332,K-3420,K- 3600,K-3722,K NLA-ORDER K NLA-ORDER K , MAIN DRIVE GEAR USE W/ SNAP RING AND S-2822 INPUT SHAFT K-3420,K K-3602 CLUTCH INSTALLTION KIT ,S FOR INPUT SHAFT REPLACEMENT 8 S-2395 NLA-ORDER K S-2822 INPUT SHAFT ASSY " PULL - USE W/ MAIN DRIVE GEAR K-3420,K-3600,K- 3722,K-424 8
19 Item Description Replaced Qty. Notes Kits/Assys Where BUSHING K-2924,K-332,S- 2395,S K-3600 CLUTCH INSTALLTION KIT 0 K-3602 CLUTCH INSTALLTION KIT 0 K-424 CLUTCH INSTALLATION KIT (FR), HYDRAULIC RELEASE FOR CURRENT DESIGN INPUT SHAFT (S-2822) ,S FOR ORIGINAL DESIGN INPUT SHAFT (430235) STANDARD FR INPUT SHAFT AND YOKE FOR HYDRAULIC CLUTCH RELEASE 9
20 Group: INTEGRAL OIL COOLER INTEGRAL OIL COOLER Item Description Replaced Qty. Notes Kits/Assys Where K-3246 INTEGRAL OIL COOLER KIT 2 S-2707 OIL COOLER COVER ASSY 2 S-2738 OIL COOLER COVER ASSY OPTIONAL - /2-4 NPTF STANDARD - 3/4-6 UNF 2B 3 X M CAPSCREW 2 M6 X X 20MM MAGNET 2 K-3722,S-2347,S- 2706,S-2707,S PLUG /6" MAGNETIC, O-RING INCLUDED S-2347,S-2707,S X PIPE PLUG X2 800 /2" GASKET K-3722,S-2707,S- 20
21 Item Description Replaced Qty. Notes Kits/Assys Where X-8-004M CAPSCREW 2 M0 X.5 X 30MM 2
22 Group: INTEGRAL OIL PUMP C2 INTEGRAL OIL PUMP Item Description Replaced Qty. Notes Kits/Assys Where A-6473 INTEGRAL OIL PUMP COMPONENT PARTS NOT SOLD SEPARATELY 22
23 Group: ISOLATORS New Design New Design Isolator Indicates Of Item 0 ISOLATORS Item Description Replaced Qty. Notes Kits/Assys Where 924 -E- RING 2 2 K-3467 PIN REPLACEMENT KIT BUSHING 2 K-2003,K-2428,K- 2429,K-2978,K- 3399,S-229,S- 230,S S-794 ISOLATOR ASSY LEVER STRAIGHT 8.67" STUB LEVER LOW TOWER K-2428,S STUB LEVER HIGH TOWER K-2429,S-579,S STUB LEVER MID TOWER K DEG LEVER STRAIGHT 33" 0 K-3399 ISOLATOR BUSHING KIT 2244,233 X SCREW K X NUT K
24 KITS & ASSEMBLIES Item Description Replaced Qty. Notes Kits/Assys Where K-476 SHIFT LEVER HSG 4530,763,8298, ,A K-92 MASTER VALVE REPAIR KIT LOW TOWER FOR A-6909 & A-500 VALVES K-956 COOLER INSTLN KIT K-2003 PIN & BUSHING KIT K-2262 OIL SEAL W/SLINGER ,20808 "FOR MECHANICAL COVER" K-332 K-2394 AIR SYSTEMS TOOL KIT K-2428 LEVER REPLACEMENT KIT K-2429 LEVER REPLACEMENT KIT LOW TOWER HIGH TOWER K-2805 SHIM KIT 2452 K K-2924,K-332,K- 3722,S-2749 K-290 COVER & SCREW KIT K-297 SMALL PARTS KIT K-298 OIL SEAL KIT "FOR MAGNETIC COVER" K-2924 K-292 GASKET KIT K-2924,K-332,K K-2923 RANGE PISTON KIT K-2924,K-332 K-2924 BASIC REBUILD KIT ELECTRONIC SPEEDO FOR OVERHAUL KIT - ORDER THE REBUILD KIT AND THE REQUIRED INPUT SHAFT K-2973 SHIFT LEVER HSG KIT 766,767, ,430490,K K - 94 K-2977 SHIFT LEVER HSG KIT 43067, ,A K-2978 LEVER REPLACEMENT KIT HIGH TOWER MID TOWER MID TOWER K-304 ACTUATOR PIN KIT K-328 PISTON KIT K-329 BAR & RING KIT K-330 SHIFT YOKE KIT K-33 YOKE BAR KIT ,
25 Item Description Replaced Qty. Notes Kits/Assys Where K-332 BASIC REBUILD KIT MECHANICAL SPEEDO FOR OVERHAUL KIT - ORDER THE REBUILD KIT AND THE REQUIRED INPUT SHAFT ASSY K-350 IDLER SHAFT KIT , K-3239 REAR HSG REPL KIT K-3240 REAR HSG REPL KIT THRU-SHAFT PTO K-3245 AIR MODULE ASSY A K-3246 INTEGRAL OIL COOLER KIT K-3262 CNTRSHFT KIT-W/REV & ST K-3264 CNTRSHFT KIT-W/REV & ST K-3265 CNTRSHFT KIT-W/REV & ST K-3266 CNTRSHFT KIT-W/REV & ST 43038,43039 STANDARD , LOWER W/PUMP LOWER & UPPER W/THRU SHAFT PTO LOWER W/THRU SHAFT PTO & PUMP K-3376 O-RING & WASHER KIT 4302 K-3399 ISOLATOR BUSHING KIT 2244,233 K-3420 GEAR UPDATE KIT FOR UNITS BUILT PRIOR TO K-3454 SPEED SENSOR KIT A ,A SINGLE PICK-UP (2 PIN) K-3455 SPEED SENSOR KIT, DUAL A ,A DUAL PICK-UP (4 PIN) K-3467 PIN REPLACEMENT KIT 2245 K-3475 OIL COOLER KIT K FOR FR SERIES (C2000) MODELS REQUIRING METRIC FASTENERS, REAR MOUNTING AUX C/S PUMP K-3476 PUMP INSTALLATION KIT K AIR TO OIL COOLER INSTALATION KIT FOR FR SERIES (C2000) MODELS REQUIRING METRIC FASTENERS, REAR MOUNTED AUX C/S PUMP K-3492 SYNCHRONIZER KIT K K-3495 SYNCHRONIZER REPLACEMENT KIT K SLIDING CLUTCH INCLUDED IN KIT K-3507 PLUG RETAINING KIT ,430528, K-357 LIFTING EYE KIT A K-3600 CLUTCH INSTALLTION FOR CURRENT DESIGN INPUT 25
26 Item Description Replaced Qty. Notes Kits/Assys Where KIT K-3602 CLUTCH INSTALLTION KIT SHAFT (S-2822) ,S FOR ORIGINAL DESIGN INPUT SHAFT (430235) K-3722 MASTER REBUILDER KIT USE TO REBUILD FRO-620C ONLY K-3740 EXTERNAL COOLER KIT FOR USE ON UNITS WITH A HYDRAULIC CLUTCH RELEASE K-3883 CONICAL WASHER FASTENER KIT K-4054 FR CLUTCH HOUSING SERVICE KIT K-424 CLUTCH INSTALLATION KIT (FR), HYDRAULIC RELEASE K-475 HOUSING UPDATE KIT (FRO) ,S ,K TO CONVERT FROM LOCKWASHER TO CONICAL WASHER STANDARD FR INPUT SHAFT AND YOKE FOR HYDRAULIC CLUTCH RELEASE HOUSING ONLY S-404 OIL FILTER 7238 S-794 ISOLATOR ASSY S-229 SHIFT LEVER HSG ASSY LOW TOWER S-230 SHIFT LEVER HSG ASSY S HIGH TOWER S-2347 CASE ASSY W/INTEGRAL OIL PUMP S-250 SPEEDO ROTOR ASSY MAGNETIC S-2502 REAR BRG COVER ASSY , MECHANICAL - 4:00 OPENING S-2503 SPEEDO SPACER ASSY MECHANICAL S-259 SHIFT LEVER HSG ASSY S MID TOWER S-2543 ROADRANGER VALVE ASSY A RT - W/SHIFT DIAGRAM MEDALLION S-269 REAR HOUSING ASSY K-3239 S-2692 REAR HOUSING ASSY THRU-SHAFT PTO K-3240 S-2706 CASE ASSY S-2707 OIL COOLER COVER ASSY S-2738 OIL COOLER COVER ASSY OPTIONAL - /2-4 NPTF STANDARD - 3/4-6 UNF 2B S-2749 RANGE SECTION ASSY S-2749R REMAN RANGE SECTION ASSY S-2809 REAR BEARING COVER , PUSH-IN/THREAD-IN MAGNETIC 26
27 Item Description Replaced Qty. Notes Kits/Assys Where ASSY, , PICK-UP S-2822 INPUT SHAFT ASSY " PULL K-3420,K-3600,K- 3722,K-424 S-2842 SHIFT BAR HOUSING (FRO) HOUSING ONLY K-475 S-2844 SHIFT BAR HSG ASSY (FRO) S-2845 SHIFT BAR HSG ASSY (FRO) , ,430508,S , ,430508,S COMPLETE - INCLUDES RANGE CYLINDER ASSY COMPLETE - INCLUDES RANGE CYLINDER ASSY AND OPTIONAL DETENT SPRING DESIGN DETENT SPRING. IT IS USED TO INCREASE SHIFTER DETENT FORCE. S-2859 REAR BRG COVER ASSY , MECHANICAL - 6:00 OPENING 27
28 Group: LEVERS/HOUSINGS K Low K Mid K High S Low S Mid S High S Low S Mid S High LEVERS/HOUSINGS Item Description Replaced Qty. Notes Kits/Assys Where K-3376 O-RING & WASHER KIT PIN K-476,K-2977,S X-8C- 036M CAPSCREW X-8-005M 4 M0 X.5 X 38MM K K-2977 SHIFT LEVER HSG KIT 43067, ,A K-476 SHIFT LEVER HSG 4530,763,8298, ,A MID TOWER LOW TOWER GASKET K-476,K-2428,K- 2429,K-292,K- 2973,K-2977,K- 2978,K-3476,K- 3883,S-579,S- 677,S-967,S- 229,S-230,S- 28
29 Item Description Replaced Qty. Notes Kits/Assys Where 259,S-2844,S PIN K-2973,S-579,S PIN 3/8" - USED W/767 ONLY 4 K-2973 SHIFT LEVER HSG KIT 766,767, ,430490,K K - 94 HIGH TOWER BOOT K-476,K-2973,K- 2977,S-579,S- 677,S X--600 NUT 3/8"-24-N.F.PLAIN 7 X LOCKWASHER 3/8" GEAR SHIFT LEVER STRAIGHT - LOW 2-/2" GEAR SHIFT LEVER STRAIGHT - HIGH 35" RETAINER K-476,K-2973,K- 2977,S-579,S- 677,S SPRING K-476,K-2973,K- 2977,S-579,S- 677,S K-2428 LEVER REPLACEMENT KIT 23 K-2429 LEVER REPLACEMENT KIT 23 K-2978 LEVER REPLACEMENT KIT LOW TOWER HIGH TOWER MID TOWER 24 S-579 SHIFT TOWER ASSY HIGH TOWER 24 S-677 SHIFT TOWER ASSY LOW TOWER 24 S-967 SHIFT TOWER ASSY MID TOWER 33 S-229 SHIFT LEVER HSG ASSY LOW TOWER 33 S-230 SHIFT LEVER HSG ASSY S HIGH TOWER 33 S-259 SHIFT LEVER HSG ASSY S MID TOWER 29
30 Group: MAINSHAFT & SYNCHRO(AUX) Old Design C2 MAINSHAFT & SYNCHRO(AUX) Item Description Replaced Qty. Notes Kits/Assys Where 4897 SPRING 3 K-297,K-2924,K- 332,K-3492,K- 3495,K A-733 SYNCHRONIZER ASSY A HI RANGE K-3492,K-3495,K
31 Item Description Replaced Qty. Notes Kits/Assys Where SLIDING CLUTCH K-3495,K A-7254 SYNCHRONIZER ASSEMBLY A A LO RANGE K-3492,K-3495,K AUXILIARY MAINSHAFT WASHER K-297,K K-33 YOKE BAR KIT , PIN NOT REQUIRED FOR YOKE BAR SNAP RING 2 K-2923,K-328,K- 329,K-330,K- 33,K-3239,K K-330 SHIFT YOKE KIT NO LONGER AVAILABLE NOT REQUIRED FOR YOKE BAR REDUCTION GEAR SPACER K-297,K BOX BEARING K-2924,K-332,K K-422 HEX FLANGE CRIMPED NUT KIT , K YOKE-70 HALF ROUND YOKE-70 FULL ROUND YOKE-760 HALF ROUND YOKE-760 FULL ROUND YOKE-80 HALF ROUND YOKE-80 FULL ROUND 3
32 Group: MAINSHAFT ASSY C2 MAINSHAFT ASSY Item Description Replaced Qty. Notes Kits/Assys Where 0 S-3055 COMPLETE MAINSHAFT ASSEMBLY COMPLETE MAINSHAFT ASSEMBLY MAINSHAFT S KEY K-297,K-3722,S SNAP RING K-297,K-3722,S SPACER K-297,K-3722,S WASHER K-297,S
33 Item Description Replaced Qty. Notes Kits/Assys Where REVERSE GEAR- MAINSHAFT S SLIDING CLUTCH 2 S WASHER 6 K-297,K-3722,S ST GEAR-MAINSHAFT S ND GEAR-MAINSHAFT S RD GEAR-MAINSHAFT S NLA-ORDER K-3420 FOR UNITS BUILT PRIOR TO OD GEAR-MAINSHAFT K-3420,K-3722,S NLA-ORDER K-3420 FOR UNITS BUILT PRIOR TO SLIDING CLUTCH K-3420,K-3722,S
34 Group: MISC. THRU-SHAFT PTO Sub-Group: REAR HOUSING ASSY A-0/95 Thru Sh PTO MISC. THRU-SHAFT PTO REAR HOUSING ASSY Item Description Replaced Qty. Notes Kits/Assys Where GASKET 3 K-3240 REAR HSG REPL KIT S-2692 REAR HOUSING ASSY EXPANSION PLUG 2 6 X-8-028M SCREW X 8L 02M 6 0MM X.5 X 2MM 6 X-8L- 02M CAPSCREW & WASHER 6 M0 X.5 7 K-357 LIFTING EYE KIT A K-3507 PLUG RETAINING KIT ,430528, LIFTING EYE X-8-003M CAPSCREW 2 M0 X.5 X 25MM 34
35 MISCELLANEOUS Item Description Replaced Qty. Notes Kits/Assys Where SHIFT DIAGRAM LABEL SILICONE LUBE 8 OZ ( CC)-FLEET SIZE 7204 ADHESIVE SEALANT 0.5 CC (SINGLE APPLICATION SIZE) K-3475,K-3476,K SEALANT 2 CC (SINGLE APPLICATION SIZE) K SILICONE LUBE 4 CC (SINGLE APPLICATION SIZE) K-2428,K-2429,K- 2923,K-2978,K
36 Group: OIL COOLER Oil Return Oil Outlet * *6 * *4 * Cooler C2 *Adding Oil Filter and parts as shown is optional. OIL COOLER Item Description Replaced Qty. Notes Kits/Assys Where 8025 OIL COOLER K-956,K HOSE 25 FEET K-956,K X CAPSCREW 2 5/6"-6X2-/2" 4 X LOCKWASHER 2 5/6" 5 82 BRACKET 4 K-956,K CONNECTOR 6 K-956,K-3476,S SWIVEL 4 K-956,K X-0-50 WASHER 2 5/6" PLUG-RUBBER MOUNT 2 K-956,K
37 Item Description Replaced Qty. Notes Kits/Assys Where STRAP 8 K-956,K CLAMP 5 K-956,K NUT 2 K-956,K ELBOW 4 K S-404 OIL FILTER FILTER ELEMENT S
38 Group: REVERSE IDLER Old Design Old Design Latest Design REVERSE IDLER Item Description Replaced Qty. Notes Kits/Assys Where K-350 IDLER SHAFT KIT , WASHER WASHER 2 K BEARING K-2924,K-332,K REVERSE IDLER GEAR WASHER K-350,S-2347,S- 38
39 Item Description Replaced Qty. Notes Kits/Assys Where K-350 IDLER SHAFT KIT , RETAINING RING 4 K-350,K RETAINING RING 2 K-350,K NO LONGER AVAILABLE 2 X-8-600M CAPSCREW 2 M6 X 2 X 30MM REVERSE IDLER SHAFT 2 K
40 Group: ROADRANGER VALVE Old Design P 6 S 2 Valve Repair Kit * 7 7 * See: Appendix / Air Line Tubing 2 * 7 7 * 3 P S RRV C2 *For Connector component information see Appendix. 40
41 ROADRANGER VALVE Item Description Replaced Qty. Notes Kits/Assys Where MEDALLION, LOGO (LATEST DESIGN) FULLER LOGO ONLY A SHIFT DIAGRAM MEDALLION 2 K-92 MASTER VALVE REPAIR KIT FR/FRF/FRO/FROF S-2543 FOR A-6909 & A-500 VALVES LEVER A COVER A X-8-23 SCREW X X3/8" 6 X NUT /2" CONNECTOR ASSY /32"TUBE-/6"NPTF K CONNECTOR ASSY 4 "PUSH-TO-CONNECT" 5/32"TUBE- /6"NPTF K UNION ASSY 5/32" TUBING 8403 UNION ASSY "PUSH-TO-CONNECT" 5/32" TUBING SHEATHING (50 FT ROLL) 5/32" - BLACK 50' O- RING CLAMP 2 K A-6909 ROADRANGER VALVE ASSY 999 S-2543 ROADRANGER VALVE ASSY A - 500,A STANDARD-W/LOGO A FR/FRF/FRO/FROF-W/MEDALLION 4
42 Group: SHIFT BAR HOUSING (FRO) See Item # * Old Design * Optional Design STD C2
43 SHIFT BAR HOUSING (FRO) Item Description Replaced Qty. Notes Kits/Assys Where K-475 HOUSING UPDATE KIT (FRO) ,S ,K HOUSING ONLY - ITEM #23 INCLUDED S-2842 SHIFT BAR HOUSING (FRO) HOUSING ONLY - NOTE: REQUIRES PURCHASE OF K-396 IF ITEM #23 IS K PIN AFTER S/N & ALL SERIAL NUMBERS STARTING WITH AN ALPHA CAHACTER S-2844,S PIN PRIOR TO S/N & PRIOR TO SERIAL NUMBERS STARTING WITH AN ALPHA CHARACTER O- RING TO BE USED WITH SWITCH ONLY REVERSE SWITCH PLUG M4 X 2 HEX S-2842,S-2844,S O- RING TO BE USED WITH PLUG ONLY S-2842,S-2844,S GASKET K-292,K-3883,S- 2842,S-2844,S OIL TROUGH S-2844,S X-8-080M CAPSCREW 2 M8 X.25 X 2MM PLUNGER K-297,S-2844,S SPRING STANDARD K-297,S-2844,S SPRING S X-8-03M SCREW M0 X.5 X 20MM SHIFT BLOCK S-2844,S SHIFT YOKE REVERSE/ST S-2844,S SHIFT SHAFT CAN BE USED WITH EITHER OR SHIFT BAR HOUSING KEY SHIFT K-297,K-3420,K INTERLOCK KEY DETENT S-2844,S SHIFT YOKE 2ND/3RD S-2844,S SHIFT BLOCK USE W/ HOUSING SHIFT BLOCK USE W/ HOUSING K-475,S-2844,S
44 Item Description Replaced Qty. Notes Kits/Assys Where SHIFT YOKE 4TH/5TH - USE W/ HOUSING SHIFT YOKE 4TH/5TH - USE W/ HOUSING K-3722,K-475,S- 2844,S K-396 SHIFT BAR REPLACEMENT KIT K SNAP RING K-304,K-3722,K- 475,S-2844,S ACTUATOR USE W/ HOUSING ACTUATOR USE W/ HOUSING K-475,S-2844,S SNAP RING K-297,S-2844,S BIAS PLATE K-297,S-2844,S X PIPE PLUG /4" NPT 28 X PIPE PLUG 3/8" NPT PIN USE W/ HOUSING 29 K-304 ACTUATOR PIN KIT USE W/ HOUSING BREATHER 3/8" BREATHER /4" K-3476,S-2842,S- 2844,S BIAS PLUNGER K-297,K-3722,S- 2844,S SPRING OUTER K-297,K-3722,S- 2844,S SPRING INNER K-297,K-3722,S- 2844,S X PIPE PLUG /8" NPT PIN S-2844,S O- RING USE WITH SWITCH OR PLUG S-2842,S-2844,S NEUTRAL SWITCH PLUG M6 X.5 HEX S-2842,S-2844,S X-8C- 036M CAPSCREW X-8-005M 6 M0 X.5 X 38MM K X PIPE PLUG 3/8" NPT SHIFT SHAFT CAN ONLY BE USED WITH SHIFT BAR HOUSING S-2844,S
45 Item Description Replaced Qty. Notes Kits/Assys Where 999 S-2844 SHIFT BAR HSG ASSY (FRO) 999 S-2845 SHIFT BAR HSG ASSY (FRO) , ,430508,S , ,430508,S COMPLETE - INCLUDES RANGE CYLINDER ASSY COMPLETE - INCLUDES RANGE CYLINDER ASSY AND OPTIONAL DETENT SPRING DESIGN DETENT SPRING. IT IS USED TO INCREASE SHIFTER DETENT FORCE. 45
46 46
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