PARTS LIST T30 MODEL 2545 TWO STAGE INDUSTRIAL AIR COMPRESSOR

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1 Ingersoll-Rand Company 800-B Beaty Street P. O. Box 1803 Davidson, NC AIR-SERV ( ) PARTS LIST T30 MODEL 2545 TWO STAGE INDUSTRIAL AIR COMPRESSOR Ingersoll-Rand Company Printed in U.S.A. Form SCD-867 September 1999

2 FIGURE 1. COMPRESSOR PUMP ASSEMBLY (VIEW 1). 2

3 REF. PART DESCRIPTION QTY. SPARES NO. NO PLUG, PIPE - HEX HEAD 1/2" COUPLING, PIPE - 1/2" NIPPLE, PIPE PLUG, OIL FILL O-RING, OIL FILL PLUG CAPSCREW, HEX - 5/16-18X1" WASHER, COPPER ASSEMBLY, FRAME END COVER BUSHING, PILOT VALVE NSS COVER, FRAME END VALVE, PILOT WASHER, COPPER - 7/8" ASSEMBLY, THRUST PIN O-RING, THRUST PIN GASKET, FRAME END COVER LOCKWIRE, 12 GAUGE - 5" CAPSCREW, LOCK - 3/8-16X7/8" ASSEMBLY, CRANKPIN CAP LOCKWIRE, 12 GAUGE - 4" PIN, CENTRIFUGAL UNLOADER WEIGHT WEIGHT, CENTRIFUGAL UNLOADER PLUNGER, CENTRIFUGAL UNLOADER SPRING, CENTRIFUGAL UNLOADER BODY, CRANKPIN CAP ROD, CONNECTING BELTWHEEL CAPSCREW, HEX - 5/16-18X1-1/4" FRAME, COMPRESSOR ASSEMBLY, SHAFT END COVER NSS SEAL, SHAFT (SEE NOTE) NSS COVER, SHAFT END GASKET, SHAFT END COVER ASSEMBLY, CRANKSHAFT NSS ASSEMBLY, DISC & SHAFT BEARING, BALL SPACER, INNER BEARING SPACER, OUTER BEARING BEARING, BALL - WITH SNAP RING RING, BEARING RETAINER BUSHING, CRANKPIN KEY, WOODRUFF NUT, BELTWHEEL -7/ LOCKWASHER, SPRING - 7/8" 1 DETAIL A CAPSCREW, HEX - 1/4-20X1/2" LOCKWASHER, SPRING - 1/4" BAFFLE, LOW OIL LEVEL SWITCH SWITCH, LOW OIL LEVEL OIL, SIGHTGLASS (IF LOW OIL LEVEL SWITCH IS NOT USED) 1 3 NOTE: If Shaft Seal replacement is desired, we recommend a Shaft Repair/Seal Kit (Part Number ). This kit includes a shaft repair sleeve, a replacement shaft seal, a tube of Loctite, a shaft end cover gasket and instructions.

4 FIGURE 2. COMPRESSOR PUMP ASSEMBLY (VIEW 2). 4

5 5 REF. PART DESCRIPTION QTY. SPARES NO. NO FILTER, AIR INLET - COMPLETE ELEMENT, FILTER - 10 MICRON ASSEMBLY, TUBE - PILOT VALVE/HIGH PRESSURE HEAD ASSEMBLY, TUBE - FRAME END COVER TEE/INLET ASSEMBLY, TUBE - FEC CHECK VALVE/LOW PRESSURE HEAD ASSEMBLY, TUBE - BREATHER ELBOW, TUBE - 5/16X1/8" CONNECTOR, TUBE - 5/16X1/8" VALVE, CHECK NIPPLE, CLOSE - 1/8X3/4" CONNECTOR, MALE - 5/16X1/4" TEE, MALE BRANCH - 5/16X1/8" HEAD, HIGH PRESSURE GASKET, HEAD - HIGH PRESSURE ASSEMBLY, VALVE PLATE - HIGH PRESSURE (SEE FIG. 4) CAPSCREW, HEX - 1/2-13X1-1/4" GASKET, COPPER WASHER - 1/2" CYLINDER - 2-3/4" - 2ND STAGE GASKET, FLANGE COMPLETE, PISTON/PIN - HIGH PRESSURE PIN, PISTON NSS PISTON - 2-3/4" RING, LOCK LOCKWASHER, SPRING - 5/16" COVER, UNLOADER GASKET, UNLOADER COVER ASSEMBLY, PISTON UNLOADER SEAL, UNLOADER PISTON O-RING, UNLOADER PISTON NSS PISTON, UNLOADER CAPSCREW, HEX - 1/2-13X1-3/4" HEAD, LOW PRESSURE (SUCTION UNLOADER UNITS) HEAD, LOW PRESSURE (AS&S UNITS) [*NOT ILLUSTRATED] GASKET, HEAD - LOW PRESSURE ASSEMBLY, VALVE PLATE - LOW PRESSURE (SEE FIG. 3) O-RING, VALVE PLATE CYLINDER - 5" - 1ST STAGE COMPLETE, PISTON/PIN - LOW PRESSURE PIN, PISTON NSS PISTON, LOW PRESSURE (5") RING, LOCK ELBOW, 5/16X1/4" TUBE SET, HIGH PRESSURE (2.75 ) PISTON RINGS RING, SCRAPER (2.75") RING, OIL CONTROL (2.75") SET, LOW PRESSURE (5 ) PISTON RINGS RING, SCRAPER (5") RING, OIL CONTROL (5") CAPSCREW, 5/16-18X1-3/4" HEX HEAD O-RING, HIGH PRESSURE VALVE PLATE CAPSCREW, 1/4-28X2-1/4" HEX HEAD WASHER, 3/8" COPPER 1

6 6 FIGURE 3. LOW PRESSURE (FIRST STAGE) VALVE PLATE ASSEMBLY. FIGURE 4. HIGH PRESSURE (SECOND STAGE) VALVE PLATE ASSEMBLY. REF. NO. PART NO. DESCRIPTION QTY. SPARES Ref ASSEMBLY, LOW PRESSURE (5 ) VALVE PLATE (WITH DISCHARGE BACK 1 STOP) PLATE, LOW PRESSURE VALVE VALVE, LOW PRESSURE INTAKE FINGER RETAINER, LOW PRESSURE INTAKE VALVE SCREW, M4X16 HEX HEAD VALVE, LOW PRESSURE DISCHARGE FINGER BACKSTOP, LOW PRESSURE DISCHARGE 1 REF. PART DESCRIPTION QTY. SPARES NO. NO Ref ASSEMBLY, HIGH PRESSURE (2.75 ) VALVE PLATE PLATE, HIGH PRESSURE VALVE VALVE, HIGH PRESSURE INTAKE FINGER SCREW, M3X10 HEX HEAD SCREW, M3X20 HEX HEAD VALVE, HIGH PRESSURE DISCHARGE BACKSTOP, HIGH PRESSURE DISCHARGE RETAINER, HIGH PRESSURE INTAKE VALVE NUT, M3 HEX WITH LOCKWASHER DAMPER, VALVE 1

7 7 FIGURE 5. INTERCOOLER ASSEMBLY. REF. PART DESCRIPTION QTY. SPARES NO. NO Ref ASSEMBLY, INTERCOOLER NUT, HEX - 3/ LOCKWASHER, SPRING - 3/8" CAPSCREW, HEX - 3/8-16X2-1/2" WASHER, FLAT - 3/8" CLAMP, INTERCOOLER BRACKET, INTERCOOLER CLAMP CONNECTOR, MALE - 5/8X1/2" ASSEMBLY, TUBE - #3 INTERCOOLER ASSEMBLY, TUBE - #2 INTERCOOLER ASSEMBLY, TUBE - #1 INTERCOOLER VALVE, RELIEF - 80 PSIG CAPSCREW, HEX - 3/8-16X1" MANIFOLD, HEAD - LP MANIFOLD, HEAD - HP GASKET, MANIFOLD

8 8 FIGURE 6. TYPICAL PACKAGE. REF. NO. PART NO. DESCRIPTION QTY COMPRESSOR, BARE ASSEMBLY, RECEIVER VALVE, MANUAL DRAIN VALVE, BALL SERVICE VALVE VALVE, CHECK VALVE, SAFETY/RELIEF RECEIVER VALVE, SAFETY/RELIEF DISCHARGE GAUGE, PRESSURE 300 PSIG MOTOR, ELECTRIC 220/ MOTOR, ELECTRIC 220/ PULLEY, MOTOR (FOR 220/ MOTOR) PULLEY, MOTOR (FOR 220/ MOTOR) BELT, DRIVE A90 (FOR 220/ MOTOR) BELT, DRIVE A85 (FOR 220/ MOTOR) SWITCH, PRESSURE ASSEMBLY, TUBE - COMPRESSOR TO RECEIVER FRONT, BELTGUARD BACK, BELTGUARD BRACE, BELTGUARD BRACKET, SOLENOID VALVE VALVE, SOLENOID 1 NI ASSY., TUBE UNLOADER 1 NI = NOT ILLUSTRATED.

9 9

10 10

11 11 MAINTENANCE PAKS VIBRATION ISOLATOR PADS CRANKCASE HEATER KITS Maintenance paks contain all the parts necessary for one complete routine maintenance service of your compressor. All-Season T30 Select lubricant, air filter elements, gaskets, drive belts, and instructions are standard with all maintenance paks. PART NO. DESCRIPTION PAK, MAINTENANCE Vibration isolator pads are designed to absorb 40%-60% of the sound and vibration of your compressor. PART NUMBER DESCRIPTION PAD, VIBRATION ISOLATOR - 4 X 4 SP-NR PAD, VIBRATION ISOLATOR - 5 X 5 SP-NR PAD, VIBRATION ISOLATOR - 4 X 4 NRC PAD, VIBRATION ISOLATOR - 5 X 5 NRC PAD, VIBRATION ISOLATOR - 6 X 6 NRC SP-NR: Steel plate bonded between a NR pad and a non-skid oil-resistant ribbed neoprene top pad. Crankcase heaters are recommended when ambient temperatures are consistently below 32 F (0 C). An easy-to-install external crankcase heater kit is intended for aftermarket use. Two kits may be required for some applications. PART NUMBER DESCRIPTION KIT, CRANKCASE HEATER NRC: Two ribbed neoprene pads bonded to ½ cork pad. COMPRESSOR LUBRICANT START-UP KITS All Season T30 Select is an all-temperature diester synthetic lubricant that is formulated for exceptional lubrication at low, normal and high operating temperatures. Each start-up kit contains the necessary quantities of All Season T30 Select lubricant and air filter element(s) to start-up and maintain your compressor for the first year. PART NUMBER DESCRIPTION LUBRICANT, ALL SEASON T30 SELECT - QUART LUBRICANT, ALL SEASON T30 SELECT CASE OF 12 QUARTS DESCRIPTION KIT, START-UP STEP SAVER KITS Step Saver Kits provide all of the parts required to perform common repair or scheduled maintenance tasks, such as piston ring replacement or valve replacement. PART NUMBER DESCRIPTION CONTENTS KIT, VALVE/GASKET Valve wearing parts and head gaskets that are destroyed in replacing valve parts KIT, RING/GASKET Complete set of piston rings, a crankshaft seal, and gaskets that are destroyed in breaking the unit down to replace the rings KIT, BEARING/CONNECTING ROD Set of connecting rods, main bearings, and a crankpin bushing. a gasket set is recommended with this kit SET, GASKET Complete set of gaskets that are destroyed in breaking the unit down for service. recommended with bearing/connecting rod kit or as spare gaskets KIT, OVERHAUL All of the above for complete overhaul service.

12 LOOK WHAT INGERSOLL-RAND CAN DO FOR YOU! Efficient Field Service We maintain a highly trained staff of technicians to service your equipment for preventive maintenance, or to assist you should emergencies ever occur. Special Engineering Service We can help you identify and solve your problems by evaluating your needs and recommending the proper equipment to give you maximum efficiency. Complete Stock of Equipment We carry a complete line of I-R equipment and accessories designed to meet any compressed air application. We are backed by I-R s prompt factory shipment to ensure you on-time delivery. Complete Repair Service Our trained technicians will repair or overhaul your equipment to factory specifications, using only genuine I-R parts. Spare Parts By stocking genuine I-R spare parts, we can help you avoid costly delays or substituting inferior parts. Using genuine I-R parts on you I-R equipment will help to keep even older equipment running in good-as-new condition. A SUBSTITUTE IS NOT A REPLACEMENT! Ensure you get peak performance and longevity out of your Ingersoll-Rand product by insisting on genuine Ingersoll-Rand replacement parts and maintenance kits. Not only are the replacement parts made to precise dimensions and OEM-specified metallurgy, but each part is backed by the Ingersoll-Rand warranty. Your local Air Center, Distributor, or direct Ingersoll-Rand salesperson will work with you to ensure you get the parts you need to do the job right. Equip your machines with only the best Ingersoll-Rand genuine parts. NOTE: THE USE OF REPAIR PARTS OTHER THAN THOSE INCLUDED WITHIN THE INGERSOLL-RAND COMPANY APPROVED PARTS LIST MAY CREATE UNSAFE CONDITIONS OR MECHANICAL FAILURES OVER WHICH INGERSOLL-RAND COMPANY HAS NO CONTROL. INGERSOLL-RAND COMPANY SHALL BEAR NO RESPONSIBILITY FOR EQUIPMENT ON WHICH NON-APPROVED REPAIR PARTS ARE INSTALLED. The manufacturer reserves the right to make changes or add improvements without notice and without incurring any obligation to make such changes to products previously sold.

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