Process Instrumentation & Analytics Sandeep Vaidya, Manoj Singh; Siemens Ltd.

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1 Siemens Process Automation Conference (SPACe) 2014, Gurgaon, India Process Instrumentation & Analytics Sandeep Vaidya, Manoj Singh; Siemens Ltd. siemens.com/answers

2 Beyond measurement Using Process Instrumentation & Analytics siemens.com/answers

3 Process Industry needs instrumentation for measurement of various process parameters Ultrasonic Pressure Weight ; ; ; ; ; Temperature Valve Positioner Flow Level

4 Use of conventional technologies was restricted to measurement of basic process parameters only

5 Siemens has the product width to meet all these measurement needs Capacitance Level Ultrasonic Radar Ultrasonic Flow Coriolis Temperature Rail Head Clamp On Magnetic Vortex Pressure Weight Pressure Positioners Panel Instruments Weighing Field Software Electro pneumatic Process Controllers SIWAREX Components Process Device Manager Temperature Valve Positioner Weigh Feeders Belt Scales Pneumatic Process Recorder Flow Level

6 But our products go beyond just measurement Maintenance Corrective Preventive Time-Based Planned Maintenance Condition Monitoring Condition-Based Predictive

7 A level switch is not more a dumb device, it is even predicting its own life! Less downtime through diagnostics and predictive maintenance demanded textual error message generated by EDD methods PCS7 Maintenance Station as the probe gets coated in service, the device issues an alert for maintenance Maintenance demanded: The rod is encrusted. There is a wear spare of 10%. -> Clean the rod within the next 16 hour(s)

8 Clamp-on ultrasonic flow meter improves energy efficiency Condition Monitoring on Gas and Liquids Flow Lines Energy Efficiency on Pumps, Compressors & Filters Reduced Shut down time for cleaning purposes

9 Smart use of Radar level transmitter is avoiding unplanned process shutdown Vacuum Vacuum outlet Condensation filter Vacuum Vacuum outlet Condensation filter Vacuum off Vacuum outlet Condensation filter Echo attenuation vs. foam 30db Resin products Foam Resin products Excess Foam Resin products 40cm Echo confidence < 5dB failsafe 20.5mA vacuum off Echo confidence > 5dB Production Operation 50dB Production Operation 40dB Production Operation 20dB vacuum on failsafe timer set, 10 minutes.

10 Acoustic sensor protects your critical processes & equipments Condition monitoring of bag filter Condition monitoring of oscillating displacement pump Structural Vibration Structure Borne Sound Amplitude Airborne Noise Passive Acoustic Sensing Range Frequency (KHz)

11 Advanced diagnostics from positioner helps look inside the control valve Pneumatic leakage Wear & tear of valve seat / plug build-up on valve seat Partial stroke test Stiction of stuffing box Clogging of valve

12 Combination of Laser diode Analyser and Solids Radar is used to reliably prevent fire hazard Reliable Coal Silo Monitoring LDS -6 Tunable Diode Laser LR560 FMCW level Radar The threat: Self-ignition of coal in silos CO-detection by LDS 6 and LR 560 Easy installation and low maintenance! CO detection in 2secs!

13 Process Gas Chromatography: Simplified ( Designed for Reduced Operational Cost ) Reduced Electronics Gas Chromatograph Power $/Year Power $/ Life Time Air $/Ye ar Air $/Life Time Carrier $/Year Carrier $/Life Time Total $/Year Total $/Life Time Advance Optichrom (Discontinued) MAXUM Airless MicroSAM Competition Touch-Screen Color HMI Improved Workstation Software Less power consumption for Low OPEX Multi detector capability advantage resulting in Low CAPEX Maxum Modular Oven Gas Chromatography simplified. ISA award winner Product of the year.

14 Reliable CPCB Compliant Emission Monitoring System for Industries- Purpose Monitoring of CO, CO2, NO, NOx, SO2, O2, HCl, HF, NH3 and H2O, depending on the local regulations. Comply with environmental legislation Benefit Complete system, containing all analysers and sampling systems according to the requirements Sample Conditioning System Fidamat Ultramat Cabinet THC System Controller Certified solution NOx/CO/CO2 Remote Calibration Capability Ultramat Oxymat Less OPEX SO2/O2 LDS 6 HCL, NH3, Water

15 ASM ( Analyser System Manager) Networking tool for Predictive Maintenance The ASM application is using the collected analyzer data to provide information and access the analyzer system. Analyzer State Overview Network Monitoring ASM Reporting Analyzer Monitoring Validation/ Calibration Maintenance/ KPI

16 Thank you for your attention! Sandeep Vaidya Business development I IA SC PI Phone: +91 (22) Mobile: Manoj Singh Business development & Sales I IA SC PA Phone: +91 (22) Mobile: sandeep.vaidya@siemens.com singh.manoj@siemens.com siemens.com/answers