Device Management Jonas Berge Emerson Process Management

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1 Device Management Jonas Berge Emerson Process Management 1

2 Topics What is intelligent device management? Integrated operations Why do I need a handheld field communicator? With fieldbus, I can do everything remotely from the control room, right? Handheld and workstation, are they the same? 2

3 Intelligent Device Management 3 Malaysia End-User Seminar 11 November 2009

4 The Promise of Bus Technologies: - Intelligent Device Management Live Device Data Monitoring Identification Information Diagnostics Configuration/Setup Parameterization Range Calibration Trim Simulation & Override Device Security Database Service Notes Audit Trail and Reporting Configuration changes Maintenance Device List Calibration Scheduling Documentation Calibration Log Entry 4

5 Sophisticated Workstation Graphics Tabbed Card Trend Chart Navigation Bar/Histogram Image Gauge Frame 5 Waveform Graph Table Pop-Up Window

6 Same Graphics in Handheld Gauge Image Waveform Graph 6 Bar/Histogram Table Trend Chart

7 Device Management System Wizards Handheld Field Communicator 7

8 Manufacturer Know How Device Management System Device Management System 8

9 Identification Tag Device ID Manufacturer Model number Serial numbers Versions Hardware Firmware etc. 9

10 Information Materials of constructions Wetted parts Primary element data Orifice plate Final element data Actuator Manufacturer Model number Serial number Valve Manufacturer Model number Serial number 10

11 Diagnostics Sensor failures Plugged impulse line Loss of supply air Memory failures etc. Fix problems sooner 11

12 Normal operation... Device failure... Faceplate... Diagnostics No device configuration Smart Diagnostics - Integrated Operations 12

13 Performance Analysis Vibration spectrum Valve signature Step response Hysteresis etc. Reduce Process Variability 13

14 Operational Statistics Reversals Total travel Power cycles etc. Predict and avoid problems before they occur 14

15 Parameterization Ranging Advanced setup Radar echo curve Reconciliation Compare etc. Faster commissioning and replacement 15

16 Device Security Write protection 16

17 Document Access Device Type Documents Product Data Sheet Manuals Procedures Plant Location Documents P&ID Loop diagram 17

18 Monitoring Dynamic monitoring of device internal parameters and logic 18

19 Maintenance Log Calibration Inspection Service etc. 19

20 Service Notes Permanent record of technician's observation 20

21 Audit Trail and Report Reporting on all activities of activities for traceability Easier regulatory compliance 21

22 Scheduling Schedule Calibration Trim Better utilization of resources 22

23 Calibration What is calibration? Calibration Check Calibration Trim 23 Malaysia End-User Seminar 11 November 2009

24 Calibrate ANSI/ISA S (R1993) Calibrate: To ascertain outputs of a device corresponding to a series of values of the quantity which the device is to measure, receive, or transmit. Data so obtained are used to: 1) determine the locations at which scale graduations are to be placed; 2) adjust the output, to bring it to the desired value, within a specified tolerance; 3) ascertain the error by comparing the device output reading against a standard. 24

25 Calibration - What does it mean? Determine the locations at which scale graduations are to be placed; Set the 4 ma and 20 ma points (range) Scaling/ranging can be done remotely without applying input Scale/range not applicable to most fieldbus transmitters 2. Adjust the output, to bring it to the desired value, within a specified tolerance; Trim the output current Need to connect a multimeter Not applicable to fieldbus 3. Ascertain the error by comparing the device output reading against a standard. Trim the sensor reading Need to apply input (e.g. equalize and vent manifold to zero) Is applicable to fieldbus

26 Calibration for Fieldbus Sensor Trim If measurement reading is wrong it must be corrected E.g. correct for mounting position From transducer block Need to apply input Done in the field Configure Range/Scale Setting Zero and Span In PID block (valve or controller) In AI block for inferential measurements such as DP flow and DP level Some transmitters may need range to operate Cancel wet-leg etc. Set the portion (range/scale) between sensor limits which is of interest for application In function block Just setting a value Done remotely from control room 26

27 Calibration Trim Methods simplify complex tasks Ensure correct procedure Eliminates mistakes 27

28 Field Communicator Plus calibrator Clipboard for notes Documenting calibrator With Fieldbus interface Mainly pressure and temperature Field Calibration Trim Tools Reduce Paper Work 28

29 Handheld Communicator Field Work 29 Malaysia End-User Seminar 11 November 2009

30 Why do I need a handheld field communicator? Field tasks Sensor trim Turn manifold Cancel wet-leg Verify empty Valve stroking See it move Repair If it indeed failed Laptop/tablet Heavy Moving parts Usually not rugged Not hazardous area certified Limited battery life 30

31 Are Handhelds and Device Management Software The Same? Information content & structure Same, because determined by the device manufacturer, not the system/handheld Look & feel Slightly different, because dependent on the platform Screen size, color, keyboard, mouse... Features Different Device management software is permanently connected Device management software has a database Audit trail, scheduling, persistent data storage, manuals, other documents etc. 31

32 Conclusion You don t have to go to the field as often Diagnostics and configuration done remotely You still need to go to the field sometimes Working in the field is easier than in the past Specialized tools and solutions for fieldbus are available Fieldbus is not difficult 32

33 33

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