Siemens Vendor Training Maxum Process Gas Chromatograph

Transcription

1 ISA AD Analysis Symposium 2015 Siemens Vendor Training Maxum Process Gas Chromatograph siemens.com/answers

2 Introduction 1. Safety 2. Participants 3. Subjects 4. Schedule 10-10:15 am Break 12:00-12:30 pm Lunch pm Wrap-up Page 2

3 Introduction _ Participants Jerry Wells Michael Hoffman Dr.Jerry Combs Debbie Boatman Ulrich Gokeler Process Gas Chromatography Training Strategic Support Analyzer System Expert Strategic Support - Environmental Regs & Chemical Industry Marketing Process Analytics Strategic Support Page 3

4 Introduction _ Subjects Introduction Maxum Update CIM & Software Upgrades Q & A MAXUM Software Capabilities Analyzer Management Page 4

5 Siemens AG Go-to-market Americas Middle East, CIS 1) Europe, Africa Market Asia, Australia Global Healthcare Separately managed Divisions (Global P&L) Power and Gas PG Wind Power and Renewables Power Generation Services PS WP Energy Management Building Technologies Mobility Digital Factory Process Industries and Drives Healthcare Financial Services EM BT MO DF PD HC SFS Corporate Services Managing Board Corporate Core

6 Process Industries & Drives With clear focus on industrial customers PD Process Industries & Drives PD PA PA Process Automation PD LD LD Large Drives PD UM OM Oil, Gas & Marine PD MD MD Mechanical Drives PD MT Metals Technologies DF CS Customer Services PD

7 Process Automation Automation, Communication, Powering, Process Instrumentation & Analytics Automation Industrial Communic. Power Supply Process Instrumentation Process Analytics SiMatic Industrial WLAN Com. Processors Power Supply SITOP Pressure Level Flow Continuous Gas Analyzer PCS 7 Solutions SIMATIC From Motor Control TOP to Batch Processing connect Totally Integrated Automation (TIA) Ind. Ethernet Switches Telecontrol RFID Systems SITOP Expansion modules SITOP DC UPS Weighing Panel Instruments Positioner Temperature System Integration Process Gas Chromatography Customer Support

8 Analytical Products & Solutions FY14 Gas Chromatographs Continuous Gas Analyzers System Integration Analytics System Support World s Leader in PGC Full complement of application hardware and software Parallel chromatography Integrated Ethernet and full communication services Airless, Airbath and Modular oven configurations available Simple operating commands Corrosion resistant and heated versions for tough applications Measure only one component in a process stream Servicing a wide variety of different customers in a multitude of industries Turnkey analytical solution provider (FEED, Project Management, Engineering, Production, Start up & Commissioning) Shelters, cabinets and sample conditioning systems Data communication Field service & repair Training & spare parts Parts usage analysis Largest dedicated fleet of service technicians in US Support Phone Upon demand Support Contracts Permanent Remote Expert Support for system optimization

9 Analytical Products & Solutions _ Houston

10 Analytical Products & Solutions _ Houston Increased floor space by 145% To 65,000 sf

11 Analytical Products & Solutions _ Houston Indoor AC Production 28,500 sf (+240%) Outdoor Production 17,000 sf Warehouse 12,000sf (+185%)

12 Analytical Products & Solutions _ Houston 2015+

13 Analytical Products & Solutions _ Houston 2015+

14 Objective Product Life Cycle Training Complete Solutions Service, Parts, Support Installation & Comissioning Products Not just products, but utilizing engineering to provide comprehensive measurement solutions, addressing project cost and risk as well as life-cycle cost, long term performance and simplicity. Shelters Front End Engineering Systems

15 ISA AD Galveston Maxum GC Product Update siemens.com/answers

16 Design Philosophy Of The Maxum GC: Built for the Future! The Maxum GC platform has been evolving over the past 15 years Lots of changes under the hood Hardware Software Allows us to selectively upgrade and enhance features of the Maxum GC platform Add new analytical and electronics features Add new usability/cost-of-ownership features Upgrade hardware/software performance

17 Design Philosophy Of The Maxum GC: Built for the Future! Key value to the user is that the Maxum GC can continue to evolve to incorporate new features Protects the user s investment in their analytical system Backwards compatibility Challenges Software upgrades Spare part inventory updates

18 Significant Software Enhancements (Rev 5.2) Update to a wide range of Maxum Platform products GC embedded software OPC Server software Gas Chromatograph Portal software GC embedded software changes Improved handling of Remote I/O communication Changes to support new GC Portal functions OPC Server version 3.0 Significantly enhanced with new functions and features Gas Chromatograph Portal Software 5.2 Data logger functionality Trend displays and Reports Data Smoothing functions Simulated Distillation editor More robust software upgrade tool

19 Maxum Gas Chromatograph Portal (GCP) Release 5.2 Datalogger Data Logger set up and operation is now enhanced. Features are implemented in an all new Data Logger set up window in GCP. The GCs can be added to the Data Logger from the Gas Chromatograph Network Viewer (GCN) of Gas Chromatograph Portal. Page 19

20 Maxum Gas Chromatograph Portal (GCP) Release 5.2 Datalogger Trend Graphs: Use the graphical zoom to select the time period and saved value range to be displayed. The date range of trends can be defined in days and several result graphs can be displayed on one screen. Page 20

21 Maxum Gas Chromatograph Portal (GCP) Release 5.2 Reporting Generate Standard Reports Select the Report, define the report options and report data Objects and generate a report to a file or a printer. Page 21

22 Maxum Gas Chromatograph Portal (GCP) Release 5.2 Chromatogram Preprocessing Smoothing Chromatogram Preprocessing Software noise reduction data smoothing which has been provided in previous Maxum system software is now integrated with GCP. This powerful feature permits significant reduction in electrical and system white noise that may be present on very low-signal-level measurements. Chromatogram preprocessing or smoothing should only be used when noise levels are high and the smoothing software does not distort the readings. Page 22

23 Chromatogram Preprocessing Smoothing Total Sulfur: 2.6 ppm L_FPD Stream 1 (11/11/02 12:14:10 PM) Name ESTD concentration Units Area Sulfur 2.58 ppm Seconds L_FPD Stream 1 (11/11/02 12:14:10 PM) Name ESTD concentration Units Area Sulfur 2.58 ppm Siemens AG All Rights Reserved Seconds

24 Maxum Gas Chromatograph Portal (GCP) Release 5.2 Simulated Distillation The Maxum Simulated Distillation Editor (optional tool) which has been provided in previous Maxum system software is now integrated with GCP. This feature permits maintenance and flexible configuration of boiling point and simulated distillation applications. Page 24

25 Analytical Enhancements to the Modular Oven Added needle valve option Expands column switching options Up to two needle valves (large module)

26 Other Enhancements to the Modular Oven ATEX certificate updated Acetylene added to the certificate IECEx certificate updated Singapore & Karlsruhe facility to be added Redesigned I/O cage (Summer 2015) Easier access Still optional to maintain low cost option New APU option px purge (Sumer 2015) For facilities that need automatic power cut to Maxum on loss of purge Not a requirement for IECEx, ATEX or CSA

27 Maxum Airbath/Airless Electronics Update A significant set of changes was activated in manufacturing on January, 2015 to address the following challenges Component obsolescence mitigation Full RoHS compliance Hardware simplification and clean-up Resolution of any known hardware issues Unchanged philosophy All released boards are the new spare part where a previous board revision existed.

28 Simplification: Removing Duplicate Controller Controller Interface Module (CIM) NAU: CIM board is too big for color touchscreen Maxum Airbath/Airless: complex 2 CPU solution Transfer all computing & display functions to SYSCON, shrink CIM board to solely a touchscreen controller function. Touchscreen Interface Board (TIB) Network Access Units that have a color touchscreen will have a TIB. TIB solution will be rolled out for all Maxum Airbath/Airless. Maxum Modular Oven, and color display upgrade kits will still use CIM. TIB requires Syscon 2 with SIB3 board

29 Further Simplification: Electronics and I 2 C Wiring Current Maxum I 2 C Wiring Wiring Distribution Board (WDB) routes I 2 C cabling through center of electronics compartment Cable congestion A need to redesign PECM CTRL (obsolescence mitigation, RoHS compliance) offered opportunity to clean up.

30 Eliminating Wiring Distribution Board Maxum I 2 C Wiring Redesigned Wiring Distribution Board (WDB) eliminated, added 3 I 2 C ports to new PECM CTRL board. Eliminate one I 2 C and one power cable Re-route DPM and EPC wiring behind and below in mezzanine. I 2 C pull-up dip switch on SYSCON2 replaced with automatic pull-up sense on new SYSCON 2.1. Eliminates occasional I 2 C misconfiguration.

31 New Power Entry Control Module (PECM) New I 2 C connectors

32 Updating Network Access Unit (NAU) Expected Release Late Spring 2015 Updated to use color touch screen display 8.4 display (Maxum has 10.4 display) Same menu structure as Maxum GC Updated to Maxum II color scheme