Continuous Monitoring of Flue and Combustible or Hazardous Gases and Vapors

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1 Continuous Monitoring of Flue and Combustible or Hazardous Gases and Vapors 1

2 Introduction The detection or monitoring of flue gases and or hazardous gases has been a complex subject and makes choosing an appropriate gas monitoring instrument a difficult task. Emission monitoring are legal requirements governing air pollutants released into the atmosphere. Emission standards set quantitative limits on the permissible amount of specific air pollutants that may be released from specific sources over specific timeframes. They are generally designed to achieve air quality standards and to protect human health. Furnaces, heaters, boilers burn fuel in the presence of oxygen and produces flue gases. Scrubbers in continuous process industries release toxic or hazardous gases. In event of solvent handling process industries, combustible or flammable vapors are present at working places. gas detector installed near probable leakage places, which measure %LEL at work place, can control such situation. There is a growing need for more comprehensive gas analysis in line with rising public concern over the effects of combustion exhaust gas on the global environment and the desire to conserve energy. Static Control Consulting Engineers, has designed a cost effective, low maintenance, reliable, Online Gas Analyzer and Combustible Gas detector. In case of Furnaces, heaters, boilers, achieving an intelligent balance of fuel and air will provide the most efficient combustion and highest cost savings. For Scrubbers, release of toxic or hazardous gases in air, continuous analysis and or monitoring achieve regulating it and protect environment. In process industries, solvent vapor or hazardous gases leakage is a common problem. The combustible mixture present at work environment can lead to fatal fire and explosion. A flame proof 2

3 On Line Gas Analyzer ADVANTAGES Low cost of ownership, maintenance and installation Ensured after sales & service support Spares and accessories available immediately TECHNICAL SPEC. ANALYZER Sensor - Electrochemical & NDIR Drift - 2% of Signal Power supply VAC, 50 Hz Zero Gas, Span Gas facility Programmable Auto purging Partial List of Measured Gases Parameter Nominal Range Resolution FEATURE Latest microcontroller based technology Digital Display with status LED Built in simultaneously analyzed up to 8 gases at s time Programmable unit in ppm & mg/m3 (Optional) Isolated 4-20 ma or 0-1 V DC output per each gas Relay change over contact per each gas RS 485, MODBUS protocol for remote PC interface High / Low gas, high pressure, high temperature shut off events available. PTFE Sample lines (SS304 optional) Buzzer for high / Low gas level detection Real Time Data logging O % 0.1 % CO ppm 1 ppm CO % 1 % NO ppm 1 ppm NO ppm 0.1 ppm SO ppm 1 ppm H 2 S 0-50 ppm 0.1 ppm NH ppm 1 ppm HCL 0-50 ppm 0.1 ppm CL ppm 0.1 ppm Other Gases and ranges available on request 3

4 SYSTEM COMPONENTS Heated sampling Probe Operating temperature - Max. 180ºC (High Temp. Probe on request) Max. working pressure - 6 bar Voltage V, 50/60Hz Filter - 5 micron Ceramic Filter Probe material - SS Mounting - Flange type Non heated sample Gas line (Optional) Material : PTFE Dimension : ¼ inch OD Heated Sample Gas line available on request Sample Conditioning Unit Microcontroller base unit High quality vacuum pump for sampling of gas Pre cooler fine filters to remove drain, dust in sample gas Auto drain and auto purging facility 2 way solenoid valves for sampling, purging, drain, zero gas and calibration gas Rotameter to monitor the flow of sample gas Drain pump (Optional) for removal of condensate Gas Scrubbers (Optional) Cooler Air Cooler, Static Control Make max. inlet temp. 80 ºC Power supply VAC, 50 Hz Refrigerant type cooler (Optional) 4

5 Online Gas Detector Technical Specification MOC : Instrument Body Die Casting Aluminum Exd IIA/IIB certified IIC available on request Sensor Housing SS304 Sensor Type Catalytic, ATEX, UL, CSA approved Exd IIC T6 Gas types : Combustible Gas Vapor Input voltage : 24 volts DC OR 230V AC on request Analogue output : 4 to 20mA (10 bit resolution) Communication : Modbus RS485 protocol with PC (Optional) Measurement range : 0-100% LEL Response time : Flammable Gases - typically T90 < 20 sec (CH4) Measurement resolution : Flammable gases - 1% LEL IP rating : Enclosure IP65 Display : 4 Digit, 7 segment Real Time Data Logging : Optional Operating temperature : C to C Humidity range : 0-90% RH non-condensing Operating pressure : 1 Atmospheric + 20% Combustible Gases offered Methane Acetone Propane n-butane Carbon Monoxide Methyl Ethyl Ketone n-pentane Toluene Ethyl Acetate n-hexane n-heptane Hydrogen n-octane Ammonia Methanol Cyclohexane Ethanol Gasoline IPA Acetylene Ethylene Before Ordering Specify Target Gas For Further information : Static Control Consulting Engineers 11, Shubh Laxmi Industrial Estate, Opp. Vadodara Timber mart, Nr. Maa Anasuya Nagar, Pratap-Nagar Dabhoi Road, Vadodara , Gujarat, India Tel : ,

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