Form No Parts List for: MODEL C ELECTRIC HYDRAULIC PUMP. To Parts List. Motor Control Assemblies See sheets 6, 7, & 8 of 9
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1 Parts List for: Form No. 05 PE55-E0 PE55-E0 PE55A-E0 PE55A-E0 PE55S-E0 PE55S-E0 PE55-E0 PE55-E0 PE55S-E0 PE55S-E0 MODEL C ELECTRIC HYDRAULIC PUMP 5 To Parts List 9 Motor Control Assemblies See sheets,, & of 9 External Pressure Regulator 0 Basic Pump Assembly See sheet of 9 Sheet No. of 9 Litho in USA Rev. Date: 5 May 0
2 Parts List, Form No. 05, Back sheet of 9 Item Part No. Item Part No. No. No. Req d Description No. No. Req d Description 50 Flat Hd. Screw (0- x 5/) 590BK Mounting Bracket 5 Button Hd. Screw (/-0 x /) Handle Grip Handle 59BK Handle Bracket 5 Button Hd. Screw (0- x /) Bracket Cover Way Valve (For PE55-E0 & PE55-E0; See Form No. 0) 90 -Way Auto. Valve (For PE55A-E0 & PE55A-E0; See Form No. 000) 5 -Way 5V Solenoid Valve (For PE55S-E0; See Form No. 00) 5 -Way 0V. Solenoid Valve (For PE55S-E0; See Form No. 00) 950 -Way Manual Valve (For PE55-E0 & PE55-E0; See Form No. 00) 0-0 -Way 0V. Solenoid Valve (For PE55S-E0; See Form No. 00) 0-0 -Way 0V. Solenoid Valve (For PE55S-E0; See Form No. 00) 00OR9 Reservoir ( gallon) 050 Motor Base Gasket 099 Trade Name Decal 59 Motor Assembly (0V) See sheet 505 Motor Assembly (0V)} of 9 PARTS INCLUDED BUT NOT SHOWN 00 Soc. Hd. Screw (/-0 x -/; For mounting motor to pump.) 09 Rnd. Hd. Screw (- x 5/; Mounts motor control assembly to pump.) 50 Pictogram Instruction Decal (Located near pressure regulator.) 99 Reducer Connector 9 90 Elbow Fitting } To Drawing For PE55S-E0 & PE55S-E0 HYDRAULIC SCHEMATIC M INTERNAL RELIEF VALVE 0,00 P.S.I. EXTERNAL RELIEF VALVE 0,50 P.S.I. HP LP TO VALVE UNLOADING VALVE 0 P.S.I. SUPERCHARGE RELIEF VALVE 5 P.S.I.
3 Parts List Form No. 05 UNIVERSAL MOTOR,000 RPM, 5 & 0 Volt, 50/0 Hz. See Note "A" "A" To Parts List 5 See Note See Note See Note 5 Notes:. Bush holders (#005) must be installed with slot and dimple facing the open end of the motor shell casting.. Stator must be installed with part no. and date code up (must be visible thru the rectangular opening in the motor shell casting).. Insert flag terminals into adjacent brush holders.. Line leads must be routed thru the rectangular opening in the motor shell casting. 5. Press bearings into armature and install as a unit into the motor shell casting. See Note 5 Note: CCW rotation (viewed from shaft end) 9 See Note 5 0 Sheet No. of 9 Rev. Date: 5 May 0
4 Parts List, Form No. 05, Back sheet of 9 Item Part No. No. No. Req'd Description 00 Brush Holder Cap 00 Brush 005 Brush Holder 50 Motor Shell 5 0 Set Screw (#0- UNC X / Lg.) 0 Baffle Plate 00 Armature (0 volt) 000 Armature (5 volt) 9 0 Ball Bearing 0 0 Lockwasher (For #0 bolt) 09 Screw (#0- UNC X " Lg.; Torque to 0/5 in. lbs.) 0059WH Motor Base 09 Ball Bearing 00 Screw (#0- UNC X -/ Lg.) 5 5 Washer (#0 Internal Tooth) 00 Field (0 volt) 00 Field (5 volt) 0 Plastic Cover To Drawing BRUSH HOLDER & ARMATURE INSTALLATION SPECIFICATIONS.00 MIN. (TYP.)..0 (BOTH SIDES).00 MIN. (TYP.) When replacing brushes or the armature, the dimensions shown must be as specified.
5 Parts List Form No. 05 GENERAL PUMP ASSEMBLY To Parts List Sheet No. of 9 Rev. Date: 5 May 0
6 Parts List, Form No. 05, Back sheet of 9 Item Part No. Item Part No. No. No. Req'd Description No. No. Req'd Description 00 Soc. Hd. Cap Screw (/-0 UNC X " Lg.) *0 Basic Pump Ass'y Replacement (See chart below) 09 Filler Plug 00WH Cover 5 0 Gasket 0 Pressure Regulator Ass'y (See below) Relief Valve (Set at 0,00/0,00 PSI) 0 Valve Body 9 0 Poppet 0 05 Compression Spring (/ O.D. X / Lg.) 0 Copper Washer (/ X 9/ X /) 00 Connector (Torque to 0/5 ft. lbs.) 005 Soc. Hd. Cap Screw (/- UNF X " Lg.; Torque to 0 in. lbs.) 0 0 Mach. Screw 5 0 O-ring (/ X / X /) 0 O-ring (/ X / X /) PTFE Backup Washer 0 Valve Connector 9 00 Tube Sleeve 0 0 Tube Nut 05 Oil Line Filter Ass'y (Includes Item ) 000 O-ring (5/ X 5/ X 5/) *Includes all items on back sheet of 9 and items,,, 9, 0,,,, 5 & on this sheet. Max. Basic Pump & Basic Pump High Pressure No. of Series PSI Cover Plate Ass y Replacement Pump Ass y Used Pistons PE55-E0 PE55-E0 PE55A-E0 PE55A-E0 PE55S-E0 0, *0 PE55S-E0 PE55-E0 PE55-E0 PE55S-E0 PE55S-E0 To Drawing PRESSURE REGULATOR ASSEMBLY Item Part No. No. No. Req'd Description Adjusting Screw 0 Hex Jam Nut 05 Valve Cap 0 O-ring (/ X / X /) 5 0 Spring Guide 095 Compression Spring (/ O.D. X -5/ Lg.) 0 Valve Stem Body 9 9 Oil Line Ass'y (With nuts) 0 Connector Fitting
7 Parts List Form No. 05 BASIC PUMP ASSEMBLY To Parts List Sheet No. of 9 Rev. Date: 5 May 0
8 Parts List, Form No. 05, Back sheet of 9 Item Part No. No. No. Req'd Description Soc. Hd. Cap Screw (/-0 UNC X -/ Lg.: Torque to 0-0 in. lbs.) High Pressure Pump Ass'y (See sheet 5 of 9) 0 Compression Spring (/ O.D. X " Lg.) 05 Steel Ball (/" dia.) 5 5 Bearing Top Plate 5 Top Plate Thrust Bearing Bearing Race 9 Ball Bearing 0 59 Angle Plate 955 Roll Pin (/" dia. X -/ Lg.) 0 Needle Bearing Retaining Ring 55 Shaft 5 Woodruff Key 5 Gear 00 Pump End Plate 000 Soc. Hd. Cap Screw (#0- UNF X -/" Lg.; Torque to 50 in. lbs.) 9 09 Coupling 0 09 Adapter 09 Key 9 Needle Thrust Bearing (See Note below) 0 O-ring (/ X / X /) 0 Drive Gear 5 00 O-ring (/ X / X /) 05 Compression Spring (/ O.D. X / Lg.) 0 Poppet 00 Pump Body 9 0 Pipe Plug (/" NPTF) 0 0 O-ring (/ X / X /) 9 PTFE Backup Washer (/ X / X /) 09 Spool 55 Spring Guide 0 Compression Spring (" O.D. X -/ Lg.) 5 5 Spring Guide To Drawing NEEDLE BEARING INSTALLATION SPECIFICATIONS When replacing the needle bearings on the drive gear of the basic pumps, the dimensions shown must be as specified.
9 Parts List Form No. 05 HIGH PRESSURE PUMP ASSEMBLY To Parts List Sheet No. 5 of 9 Rev. Date: 5 May 0
10 Parts List, Form No. 05, Back sheet 5 of 9 PUMP ASS'Y Pistons -- 9/ Dia. Item Part No. No. No. Req'd Description 0 Copper Washer (/ X / X /) 000 Soc. Hd. Cap Screw (/-0 UNC X /" Lg.; Torque to 0/0 in. lbs.) 59 Valve Guide 05 Compression Spring (5/" O.D. X /" Lg.) 5 Steel Ball 00 Soc. Hd. Cap Screw (/-0 UNF X -/" Lg.; Torque to 0/0 in. lbs.; See note below) 50 Top Plate 059 Soc. Set Screw (/-0 UNC X / Lg.; Torque to 5/0 in. lbs.) 9 00 Valve Head 0 0 Pump Barrel Piston To Drawing BOLT TIGHTENING SEQUENCE NOTE: Assemble in sequence shown. Lubricate under head and on threads. Torque to 0 in. lbs.
11 Parts List Form No. 05 MOTOR CONTROL ASSEMBLY FOR PE55-E0, PE55-E0, PE55-E0, PE55-E0, PE55A-E0 & PE55A-E0 To Parts List 5 TB 9 0 PE CB- CB- CB- CB- TB L N "A" "A" FUSE 0V LINE LINE CHS GND 0 0 VOLT 5 NOTE: Set input voltage selector switch to 5V. or 0V. appropriate to your pump. See Detail for jumper positions. 0 0 VOLT VIEW A-A 5 DECAL LOCATION BOX COVER TB5 (LOCATED IN MOTOR) TB-L 0, 9 TB-N, 0 CAPACITOR DETAIL "A" APPLY NUMBERS SHOWN TO TERMINAL BLOCK. PREPRINTED OR HAND WRITTEN LABELS PERMISSIBLE. NOTE: REMOVE EXISTING "L" "N" & " " RAISED CHARACTERS. RET. HOLD ADV. M REV. TB J J 5 J J J5 J CR CR CR NO C NC 5 NO C NC 5 NO C NC J NOTE VERIFY JUMPER LOCATIONS AS SHOWN BEFORE INSTALLING BOARD INTO BOX. D D5 D D D J 0 9 C A5D C WH WH A 0 VAC L L WH SW 5 VAC B B A,, 9, 0 SEE DETAIL "A", 5, TB WH5 WH 5 BR + C FU T TB Sheet No. of 9 Rev. Date: 5 May 0
12 Parts List, Form No. 05, Back sheet of 9 Item Part No. No. No. Req d Description 55 Mounting Plate 55 pole Center Jumper 000 Relay (0 V.; For 0 V. pumps) Relay (0 V.; For 0 V. pumps) 590 Control Box 5 9 Circuit Board 0 Rnd. Hd. Screw (- x 5/) 09 Hex Nut (-) 0WH Mounting Bracket 9 59 " Cable (.5mm/ HAR) 0 0 Conduit Locknut Strain Relief Bushing 5 End Barrier 5 Hand Control Assembly (See sheet 9 of 9) 5 Rnd. Hd. Screw (0- x 5/) 5 0 Ext. Tooth Washer (.0 x.0) 09 Hex Nut (0-) 099 Rnd. Hd. Screw (- x /) 590 Ext. Tooth Washer (. x /5) Hex Nut (-) Terminal Block 0.' Electrical Tubing 595 Capacitor 50 Terminal Block Circuit Breaker (0 AMP; For 0V. pumps.) Circuit Breaker (5 AMP; For 0V. pumps.) 5 59 CE Electrical Warning Decal 509 CE Decal 5 Warning Decal 55 Marker Card 9 5 Grounding Terminal Block 0 09 Rnd. Hd. Screw (- x 5/) 5 Strain Relief Bushing 55 Pan Hd. Screw (- x /) 5 ' Cable (.0mm/ HAR) To Drawing
13 Parts List Form No. 05 MOTOR CONTROL ASSEMBLY FOR PE55S-E0 & PE55S-E0 To Parts List DECAL LOCATION BOX COVER TB5 (LOCATED IN MOTOR) 5 TB TB-L PE CB- CB- CB- CB- TB L N "A" "A", 5 FUSE CHS GND LINE 0V LINE 0 TB-N 5 SOLB (RETRACT) NOTE: Set input voltage selector switch to 5V. or 0V. appropriate to your pump. See Detail for jumper positions., 9 SOLB- SOLB-, CONNECTION VALVE SOL 0 0 VOLT SOL-GRD SOLA- SOLA- 0 0 VOLT VIEW A-A TB (LOCATED IN SOLENOID) (ADVANCE) SOLA CAPACITOR DETAIL "A" APPLY NUMBERS SHOWN TO TERMINAL BLOCK. PREPRINTED OR HAND WRITTEN LABELS PERMISSIBLE. NOTE: REMOVE EXISTING "L" "N" & " " RAISED CHARACTERS. RET. HOLD ADV. 5 APPLY NUMBERS SHOWN TO TERMINAL BLOCK. PREPRINTED OR HAND WRITTEN LABELS PERMISSIBLE. NOTE VERIFY JUMPER LOCATIONS AS SHOWN BEFORE INSTALLING BOARD INTO BOX. CUT A SEGMENT OF POLES FROM A POLE STRIP AS CLOSE AS POSSIBLE FOR BEST FIT IN SOLENOID HOUSING. 9, 0,, SEE DETAIL "A",, M REV. TB TB J J 5 J J J5 J WH5 WH CR CR CR NO C NC 5 NO C NC 5 NO C NC 5 J BR D D5 D D D J + C 9 0 C A5D C FU T WH WH A 0 VAC SW 5 VAC B B TB L L WH A Sheet No. of 9 Rev. Date: 5 May 0
14 Parts List, Form No. 05, Back sheet of 9 Item Part No. No. No. Req d Description 55 Mounting Plate 55 pole Center Jumper 0 5 Conduit Locknut Strain Relief Bushing Relay (0 V.; For 0 V. pumps) Relay (0 V.; For 0 V. pumps) 590 Control Box 9 Circuit Board 0 Rnd. Hd. Screw (- x 5/) 9 09 Hex Nut (-) 0 0WH Mounting Bracket 5 End Barrier 50.0 Terminal Block 59 " Cable (.5mm/ HAR) Strain Relief Bushing Hand Control Assembly (See back sheet 9 of 9) 5 Rnd. Hd. Screw (0- x 5/) 0 Ext. Tooth Washer (.0 x.0) 09 Hex Nut (0-) Rnd. Hd. Screw (- x /) Ext. Tooth Washer (. x /5) 095 Hex Nut (-) 0.' Electrical Tubing 595 Capacitor 50 Terminal Block Circuit Breaker (0 AMP; For 0V. pumps.) Circuit Breaker (5 AMP; For 0V. pumps.) 59 CE Electrical Warning Decal 509 CE Decal 5 Warning Decal 9 55 Marker Card 0 5 Grounding Terminal Block 09 Rnd. Hd. Screw (- x 5/) 5 Strain Relief Bushing 55 Pan Hd. Screw (- x /) 5 ' Cable (.0mm/ HAR) 5 5 " Cable (.5mm/ HAR) To Drawing Note: Shaded areas reflect last revision(s) made to this form.
15 Parts List Form No. 05 MOTOR CONTROL ASSEMBLY FOR PE55S-E0 & PE55S-E0 To Parts List 5 TB VOLT VIEW A-A 0 PE CB- CB- TB "A" CHS GND LINE LINE NOTE: Set input voltage selector switch to 0V appropriate to your pump. See Detail for jumper positions. 0V CB- CB- L N "A" FUSE 9, 0 SOL- SOL 9 TB-L 5, 5 TB-N, SOL- SOL- TB (LOCATED IN SOLENOID) GRD- RET. HOLD ADV. APPLY NUMBERS SHOWN TO TERMINAL BLOCK. PREPRINTED OR HAND WRITTEN LABELS PERMISSIBLE. CUT A SEGMENT OF POLES FROM A POLE STRIP AS CLOSE AS POSSIBLE FOR BEST FIT IN SOLENOID HOUSING. REMOVE JUMPER "J" AND DISCARD. 5 M TB CR NO C NC 5 J D J 0 C C WH A 0 VAC WH A J J J5 NO C NC CR 5 9 REV. J J J CR NO C NC D D B B SW 5 VAC TB WH5 WH 5 FU T BR + C A5D D D5 L L WH TB NOTE VERIFY JUMPER LOCATIONS AS SHOWN BEFORE INSTALLING BOARD INTO BOX. Sheet No. of 9 Rev. Date: 5 May 0
16 Parts List, Form No. 05, Back sheet of 9 Item Part No. No. No. Req d Description 55 Mounting Plate 59 " Cable (.5mm/ HAR) Strain Relief Bushing Strain Relief Bushing 5 55 pole Center Jumper 000 Relay (0 V.; For 0 V. pumps) Relay (0 V.; For 0 V. pumps) 590 Control Box 9 Circuit Board 9 0 Rnd. Hd. Screw (- x 5/) 0 09 Hex Nut (-) 0WH Mounting Bracket 5 End Barrier Terminal Block 59 " Cable (.5mm/ HAR) Conduit Locknut 550 Hand Control Assembly (See back sheet 9 of 9) 5 Rnd. Hd. Screw (0- x 5/) 0 Ext. Tooth Washer (.0 x.0) 9 09 Hex Nut (0-) 0 5- Rnd. Hd. Screw (- x ") 590 Ext. Tooth Washer (. x /5) 095 Hex Nut (-) 595 Capacitor 0.' Electrical Tubing 5 50 Terminal Block 59 CE Electrical Warning Decal 509 CE Decal 5 Warning Decal Circuit Breaker (0 AMP; For 0V. pumps.) Circuit Breaker (5 AMP; For 0V. pumps.) 0 55 Marker Card 5 Grounding Terminal Block 09 Rnd. Hd. Screw (- x 5/) 5 Strain Relief Bushing 55 Pan Hd. Screw (- x /) 5 5 ' Cable (.0mm/ HAR) To Drawing
17 Parts List Form No. 05 REMOTE CONTROL HAND SWITCH ASSEMBLY NO. 5 OFF ON 9 0 Brown Wire B A 5 Blue Wire OFF B ON (MOM.) A Item Part No. No. No. Req d Description 59 0 ft. Electrical Cable (/) Switch Mounting Plate 5 Strain Relief Connector 50 Locknut (/- UNF) Switch Housing 055 Ring Terminal Rocker Switch Gasket Cover 0 50 Screw (- x / Lg.) 0 Decal 50 Rubber Gasket Sheet No. 9 of 9 Rev. Date: 5 May 0
18 Parts List, Form No. 05, Back sheet 9 of 9 REMOTE CONTROL HAND SWITCH ASSEMBLY NO. 550 ADV HOLD REV BROWN WIRE BLUE WIRE 5 0 C B A 9 ON (MOM.) C OFF B ON (MOM.) A GREEN/RED H.S. WIRE Item Part No. No. No. Req d Description Plastic Cover Gasket 50 Screw (- X / Lg.) 0 Decal ft. Electrical Cable (.5 MM/ HAR) Switch Mounting Plate 5 Strain Relief Bushing 50 Locknut (Torque to 0/5 in. lbs.) Switch Housing 0 Rocker Switch 50 Rubber Gasket
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